2953031 - Pasta machine BARTSCHER - Free user manual and instructions

USER MANUAL 2953031 BARTSCHER

INSTALLATION, OPERAT ING

AND MAI NTENANCE NST RUCTIONS

MANUEL D'INSTALLAT I ON,

APPLIANCE DISPOSAL 15

Description of the appliance 4 Description of the controls 7 Draining the container 8

Extraction of fumes 12

Gas connection 12 Gas supply 13 General guidelines 4 Guidelines on cleaning and maintenance 8 Guidelines on how to use 8

Inspection 13 Installation 11 Installation of the appliance in a line 13

Minimum setting of the heating plate burner valve. 14

Rating plate 6 Replacement of burner nozzle 14 Replacement of components 6 Replacement of igniting flame burner nozzle 15

Water connection 113 ENGLISH

Read carefully the guidelines and instructions in the instruction manual before you use the appliance. The instruction manual contains general information on how to safely use and maintain the appliance. Retain the manual for future reference. The manufacturer took extra care when designing and manufacturing to prevent any safety or health hazard to the personnel operating the appliance. Please read carefully the guidelines in the instruction manual and instructions placed directly onto the appliance. Above all, observe all the safety instructions. Do not intervene in or remove the protective appliances installed in the appliance. Non-compliance may lead to severe safety and health hazard against people. We recommend to perform a few tests to know the layout and main functions of the control panel, particularly those to switch the appliance on and off. The appliance is intended only for the use it has been designed for and any other use is considered as the use not in compliance with the intended use. The manufacturer is not liable for material damage or damage to person caused by misapplication or incorrect application of the appliance. Any maintenance work that requires special technical licence or special skills may be performed by qualified personnel only. To provide hygiene and protect foods from dirt, all the elements that have direct or indirect contact with the foods and all border areas must be thoroughly cleaned. Use only the cleaning agents intended for use in contact with food and avoid using flammable agents or harmful to health. After each use make sure that the burner is switched off, the operational elements are deactivated, and the gas supply hoses are disconnected. When the device will not be used for a longer time not only disconnect all gas supply hoses, but also thoroughly clean all internal and external elements of the device.

You must not clean the appliance with the direct stream of water.4 ENGLISH

4.1. General guidelines The manual has been edited by the manufacturer to provide the authorized personnel with the information necessary to work with the appliance. We recommend the intended readers to read the manual carefully and comply with the information. By reading the information contained in the manual, hazards against people health and safety may be prevented. Retain the manual in an easily available place throughout the time of use of the appliance to have access and refer to the required information at any time. Special symbols, described below, have been used to stress important information or draw attention to essential data: Caution - warning Indicate important safety instructions. You should acquire the proper conduct to prevent hazard against people health and safety or not to cause any damage. Important

Indicate essentials technical data that you cannot ignore.

4.2. Description of the appliance This appliance, called pasta cooker, has been designed and manufactured for professional gastronomy for cooking flour food products in water. 1) Container 2) Door 3) Feet of adjustable height 4) Gas connection 5) Extractor: Extraction of combustion gases 6) Water valve: Fills and adjusts water amount in the container. 7) Power control knob: adjusts burner power (min - max) 8) Burner ignition: piezoelectric burner ignition 9) Water inlet: fills container with water: 10) Minimum and maximum water level in the container.

4.3. Protection appliances The appliance is equipped with the protection system. The arrangement of protection appliances is presented on the drawing. A) Gas cut-off valve: to open and close the gas line. B) Safety thermocouple: cuts off the gas supply if the flame goes out. C) Safety thermostat: cuts off gas supply when there is no water. Check every day that the protection appliances are mounted correctly and operational. After releasing of the safety thermostat restore the initial settings of the appliance. 1. Wait for the unit to cool. 2. Open the door (D). 3. Press the safety thermostat button (B) to reactivate the gas supply. 4. Close the door (D).

After releasing of the safety thermostat press button (C).

4.4. Rating plate The rating plate indicated in the drawing is mounted directly onto the appliance. There are all guidelines and information on the plate required for safe use.

2) Code no./ Model no. / CE certificate no.

3) Category of appliance / type of design

4) Connected value / gas consumption /

adjusted to gas type

9) CE Declaration of Conformity

4.5. Replacement of components (service technician) Before exchange of the component switch on all the existing protection appliances. First of all, switch off the gas valve and prevent access to the appliance, which in the case of activation may lead to unexpected situations endangering the safety and health of people. If necessary, exchange the used components to the original spare parts.

We are not liable for personal injury or damage to the components that arise due to application of other spare parts than original or intervention into the appliance without the manufacturer’s consent that may have altered the safety requirements.

5.1. Description of the controls . The elements controlling the essential functions are located on the control panel of the appliance. A) Burner control knob: for igniting, putting out, and adjusting the main burner. B) Water valve: for filling the tank. C) Piezoelectric ignition: for starting the igniting flame of the burner.

SWITCHING OFF A) To switch off the burner rotate the control knob clockwise (position 1); the igniting flame is still on. B) To switch off the igniting flame rotate the control knob clockwise (position 0).

Minimum power symbol

Maximum power symbol

5.3. Filling the tank Rotate the water valve to fill the tank to the required level. After reaching the maximum level the burner may be ignited. After filling close the water valve to avoid dangerous overfilling. When water level drops below minimum open the water valve again. The appliance may be connected to hot water supply to reduce the heating time (max. 60°C).

When the water level drops below the basket bottom, the safety thermostat may trip: Fill the tank at least to the minimum level and reignite the burner. Avoid using the appliance with the tank filled below the marked minimum level.

5.4. Draining the container Water may be drained with use of appropriate container resistant to temperature of min. 100°C. To drain the tank rotate the drain valve A down. Before filling up the container check that the outlet valve A is closed.

5.5. Guidelines on how to use When the appliance will not be used for a longer time, follow the instructions below:

1. Close the gas cut-off valve.

2. Thoroughly clean the appliance and adjacent

3. Apply the food grade vaseline on the stainless

4. Perform all maintenance works.

5. Leave the appliance uncovered, with opened

cooking chambers. Always empty the containers after use. To ensure correct use of the appliance follow the guidelines below:

Use only accessories provided by the manufacturer;

Use baskets in the correct way;

Before filling the tank check if the drain valve is closed;

Make sure that the water level is above the minimum level marked in the tank. Never use the appliance without water in the tank. It may cause total damage of the appliance. CLOSED valve ID 05

6.1. Guidelines on cleaning and maintenance Before you start maintenance works, turn on all the mounted protective appliances. First of all, close the gas valve and prevent access to the appliance, which in the case of activation may lead to unexpected situations endangering the safety and health of people.

6.2. Proper maintenance Proper maintenance includes daily cleaning of all components which have contact with food products, and regular maintenance of the burner, nozzle and exhaust pipes. Thorough maintenance allows for obtaining the best results, assures longer life of the appliance, and keeping constant level of the safety requirements. Never direct the water stream or high pressure jet towards the appliance. To clean the stainless steel, do not use iron wool or iron brush as they may leave iron particles on the surface that form rust in result of oxidation. Use the wooden or plastic spatula, or soft cleaning sponge to remove the dried remains. When the appliance will not be used for a longer time, use cloth soaked in food grade vaseline to apply the protective layer on all stainless steel surfaces and ventilate the room periodically. Do not use any clearing agents that contain substances hazardous or harmful to health (solvents, petrol. etc.). Regularly instruct the specialist personnel to perform the following maintenance works: Installation pressure and tightness control; Thermocouples functionality control; Control of operation of the extractor and possible cleaning; Inspection and possible lubrication of gas valves. Control of correct operation of safety barostat.10 ENGLISH

The information below is provided to recognize and repair any failures that may occur when operating the appliance.Some of the failures can be repaired by the user, others require thorough specialist knowledge. Such problems may be solved exclusively by the qualified personnel. Problem Cause Solution Gas smell. The smell is sometimes released when extinguishing the flame. Close the gas cut-off valve and ventilate the room. The ignition flame does not start. The spark ignition does not work. Check operation of ignition appliances. Ignite the flame manually.

Contact the service company.

Air in the pipes in connection with the long downtime. The igniting flame continuously goes out. The thermal element is not sufficiently hot. Extend the ignition process. Yellow flame. The burner is contaminated or moist. Clean the burner and leave for drying.

When problem persists contact the service company.

It is difficult to rotate the burner control knob. Damaged valve.

Contact the service company.

8.1. Packaging and unpacking During unloading and when installing the appliance follow the information from the manufacturer placed directly on the packaging and in this manual. To lift and transport the product plan to use a fork lift or stacker, and pay attention to even weight distribution to avoid a risk of tilting of the packaging (avoid excessive incline!). While using the elevator pay attention to the gas supply hoses and position of feet. The packaging consists of the carton packaging and wooden pallet. There are symbols printed on the carton packaging that according to the international agreements inform about the regulations to follow when loading and unloading, transporting and storing the appliance. When collecting the goods check if the packaging is complete and has not been damaged during transport. Any damage should be immediately reported to the shipping company. THIS SIDE UP CAUTION

Unpack the appliance as soon as possible to check if the appliance is not damaged. Do not use a sharp object to cut the carton box. It may damage the stainless steel inside the box. Remove the carton packaging from bottom to top. When unpacked check if the appliance is according to the order. In case of any difference inform the sales agent immediately. Do not store the packaging materials (nylon bags, polystyrene foam, clips ...) in the reach of children! Remove the protective PVC layer from the out and inner surfaces. If possible, do not use any metal tools.

8.2. Installation (service technician) All the stages of the installation must be carefully planned. The location should be equipped with all supply connections and production waste outlet. The location should also be properly lit and comply with all hygiene and sanitary requirements according to the binding regulations. The appliance should be installed with the minimum 5 cm clearance from the wall, if the wall is not resistant to the minimum temperature of 150 °C. Locate the appliance in the horizontal position by adjusting the single feet. To ensure the correct operation of the appliance, the appliance must be installed and operated in the thoroughly ventilated room only.

Internal installation of the gas supply and the rooms in which the appliance is housed, must comply with the local regulations applicable in the country in which the appliance is used (Regulation of 12 June 96 and UNI-CIG 87/23). In order to ensure the proper gas burning in the burners the required volume of air, i.e. approx. 2 cubic meters per hour for every kW of installed power, must be supplied. 8.3. Water connection (service technician) The installation is performed by connecting the connection pipe of the appliance to the water network pipe. Install the cut-off valve (A) on the connection to stop the water supply when required. Install appropriate filters after that valve.

8.4. Gas connection (service technician) A gas connection must be performed in compliance with the applicable regulations. Before connecting the appliance, check the technical data, type of gas, working pressure and flow rate which are provided on the rating plate. The installation is performed by connecting the connection pipe of the appliance with a pipe of the gas distribution network. A shut-off valve must be installed on the connection to shut the gas supply off if necessary. If there are significant pressure differences in the gas supply installation, it is recommended to install a pressure regulator. After the installation, check the gas connection for tightness.

When looking for gas leaks do not use the open flame!

8.5. Extraction of fumes (service technician) Installation of the type “A” appliances does not envisage connection to the fume exhaust system, but to the appropriate extraction hood which discharges the fumes to outside. Installation under the extraction hood (A) Place the appliance under the extraction hood (1) and attach to the appliance connection a pipe of the size as shown on the figures. The end of the fume extraction pipe should be located at least 1.8m above the floor. The appliance's gas supply should subordinated to the exhaust system: Blocking of the fan must shut the gas supply off. The fan must switch on automa- tically when the gas valve is open.

8.6. Installation of the appliance in a line To fix the appliance in a line (neighbouring) follow the steps: Dismantle the control panel, and remove the cast iron frame from the chimney if necessary. Apply the sealing tape (A) onto the joining sides. Place the appliances next to each other and in a horizontal position (by adjusting the feet). Connect the appliances with the joining elements.

8.7. Gas supply (service technician) The appliance has been checked by the manufacturer for the type of gas shown on the rating plate. If a different type of gas is used, follow these guidelines.

1. Close the gas valve (A)

2. Replace the burner nozzle (see relevant

3. Replace the nozzle of the ignition flame (see

4. Set a minimum value on the burner gas valve

(see relevant chapter)

5. If necessary, check the air supply.

6. Remove the sticker from the rating plate and

apply a new sticker which includes the used gas type (item 4 of the rating plate).

8.8. Inspection (service technician) Before starting the appliance the installation check-up should be run to evaluate the working conditions of every single component and recognize any errors. It is recommended to run the following check-ups:

1. Open the gas valve and check the tightness of

pressure and flow rate in Max and Min positions (see chapter)

5. Check gas connection for gas leaks.

Before setting the appliance, first of all switch on all the protection appliances. In particular deactivate the gas valve and prevent access to the appliance, which in the case of activation may lead to unexpected situations endangering the safety and health of people.

9.1. Minimum setting of burner valve (service technician) These settings are required only if the connected type of gas differs from the checked gas, after connecting to the gas supply. Before performing this setting, check whether the gas pressure is compliant with the value of nominal pressure (see table). Follow the instructions below. 1. Close the gas cut-off valve. 2. Pull the control knob A. 3. Unscrew screws B and remove the control panel (C). 4. Remove the injection nozzle D and replace it with the one suitable for used gas type (see appendices). After setting tighten the screw. 5. Finally reinstall the control panel (C) and control knob (A).

9.2. Replacement of burner nozzle (service technician) Follow the instructions below. Close the gas cut-off valve. Open the cover (A) Replace the nozzle (B) with a nozzle intended for the used gas (see appendix). Loosen screw C and set the Venturi pipe (D). Finally restore the initial state settings. Close the cover.

9.3. Replacement of igniting flame burner nozzle (service technician) Follow the instructions below. Close the gas cut-off valve. Open the cover (A) The ignition flame is assigned to the burner. Loosen the nut (B). Remove the nozzle C and replace it with a nozzle intended for the used gas (see attached tables). Tighten the nut and restore the initial settings. Close the cover.

10. APPLIANCE DISPOSAL

The appliance is marked in conformity with the European Directive 2002/96/EG

WASTE ELECTRICAL AND ELECTRONIC

EQUIPMENT (WEEE). By disposing the appliance in accordance with the regulations the user contributes towards prevention of adverse effects on environment and health. The symbol on the product or attached manual indicates that the product cannot be considered as ordinary household waste and should be transferred to a special collection point for electrical and electronic appliances for recycling. Local waste management regulations should be observed. Further information on procedure, reusing and recycling of the product is available in local offices, waste management unit or with the product sales agent.

5. Verificar as fugas de gás.

Table of gas characteristics