HSBC 300 cool - Boiler STIEBEL ELTRON - Free user manual and instructions
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USER MANUAL HSBC 300 cool STIEBEL ELTRON
11.5 Fühlermontage_19
1.2 Safety instructions_33
1.3 Other symbols in this documentation_34
1.4 Information on the appliance_34
1.5 Units of measurement_34
2.2 General safety instructions_34
5. Cleaning, care and maintenance_35
7.1 General safety instructions_36
7.2 Instructions, standards and regulations_36
9.1 Installation site_36
10.2 Heating water connection_42
10.3 DHW connection and safety assembly_44
11.3 Heat pump manager terminal assignment_47
12.1 Checks before commissioning the heat pump manager 49
12.2 Commissioning the heat pump manager_49
17.1 Dimensions and connections_52
17.4 Energy consumption data_57
- The appliance may be used by children over 8 years of age and persons with reduced physi¬ cal, sensory or mental capabilities or a lack of experience and expertise, provided that they are supervised or they have been instructed on how to use the appliance safely and have understood the potential risks. Children must never play with the appliance. Cleaning and user maintenance must not be carried out by children without supervision. - The connection to the power supply must be in the form of a permanent connection. Install a safety device to enable the unit to be sepa¬ rated from the power supply over an isolating distance of 3 mm. Safety devices include, for example, contactors, circuit breakers, fuses/ MCBs. - Observe all applicable national and regional regulations and instructions. - Observe minimum distances (see chapter "In¬ stallation
Installation site"). - Only a qualified contractor should carry out installation, commissioning, maintenance and repair of the appliance. DHW cylinder - Drain the appliance as described in chapter "Installation
Data table"). - The DHW cylinder is under supply pressure. During the heat-up process, expansion water will drip from the safety valve. - The safety valve drain aperture must remain open to atmosphere.
1. General information
The chapters "Special information" and "Operation" are intended for appliance users and qualified contractors. The chapter "Installation" is intended for qualified contractors. Note Read these instructions carefully before using the appli¬ ance and retain them for future reference. Pass on these instructions to a new user if required. 1.1 Relevant documents O Instructions for the WPM heat pump manager O Operating and installation instructions for the connected heat pump O Operating and installation instructions for all other sys¬ tem components 1.2 Safety instructions 1.2.1 Structure of safety instructions KEYWORD Type of risk Here, possible consequences are listed that may result from failure to observe the safety instructions. ► Steps to prevent the risk are listed. 1.2.2 Symbols, type of risk Symbol Type of risk Injury Electrocution Burns (burns, scalding) 1.2.3 Keywords KEYWORD Meaning DANGER Failure to observe this information will result in serious injury or death. WARNING Failure to observe this information may result in serious injury or death. CAUTION Failure to observe this information may result in non-seri-ous or minor injury. www.stiebel-eltron.com HSBC 300 cool I 33 ENGLISHOPERATION Safety
1.3 Other symbols in this documentation
Note General information is identified bythe adjacent symbol. ► Read these texts carefully. Symbol Meaning Material losses (appliance damage, consequential losses and environmen¬ tal pollution) Appliance disposal ► This symbol indicates that you have to do something. The ac tion you need to take is described step by step.
1.4 Information on the appliance
Connections Symbol Meaning Inlet / intake Drain / outlet Red arrow: hot Blue arrow: Cold Green arrow: Neutral Red arrow: hot Blue arrow: Cold Green arrow: Neutral
1.5 Units of measurement
Note All measurements are given in mm unless stated oth¬ erwise.
This appliance is intended to be used for seasonal heating and cooling of interiors (7 °C /12 °C) and for DHW heating. The appliance is intended for domestic use. It can be used safely by untrained persons. The appliance can also be used in non-do-mestic environments, e.g. in small businesses, as long as it is used in the same way. Any other use beyond that described shall be deemed inappro¬ priate. Observation of these instructions and of the instructions for any accessories used is also part of the correct use of this appliance.
2.2 General safety instructions
WARNING Burns There is a risk of scalding at outlet temperatures in ex¬ cess of A3 °C. WARNING Injury The appliance may be used by children over 8 years of age and persons with reduced physical, sensory or men¬ tal capabilities or a lack of experience and expertise. provided that they are supervised or they have been instructed on how to use the appliance safely and have understood the potential risks. Children must never play with the appliance. Cleaning and user maintenance must not be carried out by children without supervision. WARNING Injury / ! \ For safety reasons, only operate the appliance with the front casing closed. Material losses The system's active frost protection is not guaranteed if the power supply is interrupted. ► Never interrupt the power supply even outside the heating season. Note The DHW cylinder is under supply pressure. During the heat-up process, expansion water will drip from the safe¬ ty valve. ► If water continues to drip when heating is complet¬ ed, please inform your qualified contractor.
The appliance can be operated in conjunction with the following air source heat pumps: - HPA-0 05.1-07.1 CS Premium - HPA-0 7-13 (C)(S) Premium - WPL-A 05-07 HK 230 Premium - WPL15-25 A(C)(S)
The buffer cylinder and DHW cylinder with indirect coil are ar¬ ranged one above the other and can be separated for easier han¬ dling. The appliance has a plastic jacket with foam insulation and is equipped with a removable front casing. The appliance is connect¬ ed hydraulically and electrically to the heat pump. All hydraulic connections are made at the top (heating) and rear (DHW). In addition to the DHW cylinder and the buffer cylinder, further system components are integrated: - Heat pump manager - Highly efficient circulation pump for a heating circuit without mixer - 3/2-way diverter valve - Cylinder primary pump DHW cylinder The steel cylinder is coated on the inside with special direct enam¬ el and is equipped with a signal anode. The anode with consump¬ tion indicator protects the cylinder interior from corrosion. The heating water heated by the heat pump is pumped through an indirect coil inside the DHW cylinder. The heat channelled through the indirect coil is thus transferred to the domestic hot water. The integral heat pump manager regulates the DHW heating to the required temperature. Buffer cylinder The steel cylinder provides hydraulic separation between the flow rates of heat pump and heating circuit. The heating water heated by the heat pump is transferred into the buffer cylinder by the cylinder charging pump. When a demand is issued, the integral heating circuit pump delivers the heating water to the heating circuit. Heat pump manager (WPM) The system is controlled by means of the integral heat pump man¬ ager. Note The heat pump manager has an automatic summer/win- ter changeover so you can leave the system switched on in summer. ► Please observe the instructions for the heat pump manager.
5. Cleaning, care and maintenance
► Have the electrical safety of the appliance and the function of the safety assembly regularly checked by a qualified contractor. ► Never use abrasive or corrosive cleaning agents. A damp cloth is sufficient for cleaning the unit. Signal anode with consumption indicator
Material losses If the consumption indicator changes colour from white to red, have the signal anode checked by a qualified con¬ tractor and if necessary replaced. 1 White = Anode OK 2 Red = Requires checking by qualified contractor
Problem Cause Remedy The water does not heat There is no power. Check the fuses / MCBs in up. The heating does not your fuse box / distribu work. tion board. If you cannot remedy the fault, contact your qualified contractor. To facilitate and speed up your enquiry, please provide the serial number from the type plate (000000-0000-000000). www.stiebel-eltron.com HSBC 300 cool I 35 ENGLISHINSTALLATION Safety INSTALLATION
Only a qualified contractor should carry out installation, commis¬ sioning, maintenance and repair of the appliance.
7.1 General safety instructions
We guarantee trouble-free function and operational reliability only if original accessories and spare parts intended for the unit are used.
7.2 Instructions, standards and regulations
Note Observe all applicable national and regional regulations and instructions.
8. Appliance description
The following are delivered with the appliance: - 4x Adjustable foot - lx Outside temperature sensor AF PT
8.2.1 Required accessories Safety assemblies and pressure reducing valves are available to suit the prevailing supply pressure. These type-tested safety assemblies protect the appliance against impermissible excess pressure. Required for area cooling: - PtlOOO temperature sensor - FET remote control 8.2.2 Additional accessories - Pump assembly for a heating circuit with mixer HSBC 3-HKM - Pipe assembly RBS-SBC - Pressure hoses - Water softening fitting HZEA - Temperature sensor for cooling - Remote control for heating operation - STB-FB high limit safety cut-out for underfloor heating systems Pipe assembly RBS-SBC The hydraulic connections can be routed upwards at the rear of the DHW cylinder using the RBS-SBC pipe assembly available as an accessory.
Material losses Never install the appliance in wet rooms. Install the appliance near the draw-off point in a dry room free from the risk of frost. To reduce line losses, keep the distance short between the appliance and the heat pump. Ensure the floor has sufficient load bearing capacity and evenness (for weight, see chapter "Specification Data table"). The room must not be subject to a risk of explosions arising from dust, gases or vapours. If you are installing the appliance in a boiler room together with other heating equipment, ensure that the operation of the other heating equipment will not be impaired. Minimum clearances The minimum side clearances can be swapped between left and right. 36 I HSBC 300 cool www.stiebel-eltron.comINSTALLATION Preparation
9.2 Transport and handling
Material losses Store and transport the appliance at temperatures be tween -20 °C and +60 °C. Handling ► Undo the 4 screws from the non-returnable pallet. ► Tilt the appliance and screw the 4 adjustable feet into the appliance. ► Lift the appliance off the pallet. For a better hold during transport, use the recessed grips on the underside and rear of the appliance. If narrow doors or hallways hinder handling, you can separate the upper and lower sections of the appliance as described in the following chapters.
9.2.1 Removing/fitting the front casing
Removing the front casing ► Remove the 2 locking screws on the top of the front casing. ► Unhook the front casing towards the top. ► AA01-X1.18: If required, disconnect the connector plug of the programming unit from the connection in the appliance. The functionality of the appliance will not be affected. However, it will not be possible to operate the appliance via the pro¬ gramming unit. ► Remove the earth cable from the front casing. Fitting the front casing ► Fit the front casing in reverse order. www.stiebel-eltron.com HSBC 300 cool I 37 ENGLISHINSTALLATION Preparation
9.2.2 Overview of insulation segments
joining the appliance sections Separating the appliance sections
Material losses Unscrewing the fastening screws destroys the threads in the insulation segment. ► To open the 3 fixing tabs, loosen the fastening screws slightly but do not unscrew them completely. Note To make removal simpler, the insulation segments have labelled recessed grips on the left and right. ► Remove insulation segment 1. ► Remove insulation segment 2. ► Pull the "heating sensor" out of the buffer cylinder. ► Release the sensor lead from the guide groove in the insula tion segment. ► Disconnect the push-fit connectors of the 4 hydraulic con nections. To do this, pull the spring clips fully out with a screwdriver. ► Pull the hydraulic connectors as indicated. www.stiebel-eltron.com HSBC 300 cool I 39 ENGLISHINSTALLATION Preparation ► Remove the 4 hydraulic hoses. ► Remove the 2 insulation material screws. ► Remove insulation segments. ► Undo the 2 locking screws on the side profile strips. ► Lift up and unhook the side profile strips. ► Release the 4 screws on the tabs at the front of the appliance. ► Pull the upper section of the appliance towards the front. 1 Handle ► Tip the upper section of the appliance backwards. Use the handle for improved grip. ► Place the upper section of the appliance on a base to prevent damage. 40 I HSBC 300 cool www.stiebel-eltron.comINSTALLATION Preparation Joining appliance sections
Material losses To prevent condensation forming, the insulation seg¬ ments must fit closely against the lower section with no gaps. ► When inserting the insulation segments, ensure that the joint grooves are kept clear. ► Tap the insulation segments down with your hand. Rejoin the appliance sections in reverse order. The positioning aids and the dotted line marking provide assis¬ tance when positioning and inserting the upper appliance section into the guide groove on the lower section: 1 Handle 2 Guide pin 3 Dotted line (perforation in the panel) 4 Guide groove 5 Positioning aid ► Place the upper appliance section onto the lower appliance section along the dotted line. ► Slide the upper appliance section to the back until it is flush with the lower appliance section. If the appliance sections are joined correctly, the final position is determined by the guide groove and guide pin. ► Secure the tabs on the appliance front. ► Fit the side profile strips. ► Fit insulation segment 3 and the 4 hydraulic hoses. ► Connect the push-fit connectors of the 4 hydraulic connec¬ tions. Ensure that the spring clips click into place. ► Insert the "heating sensor" into the buffer cylinder. ► Lay the sensor lead in the guide groove provided for this pur¬ pose in the insulation segment. ► Fit insulation segment 2. ► Fit insulation segment 1. ► Fit the front casing. www.stiebel-eltron.com HSBC 300 cool I 41 ENGLISHINSTALLATION Installation
10.1 Positioning the appliance
► When positioning the appliance, observe minimum clearanc¬ es (see chapter "Preparations / Installation site"). ► Use the adjustable feet to compensate for any unevenness in the floor.
10.2 Heating water connection
Material losses The heating system to which the appliance is connected must be installed by a qualified contractor in accord¬ ance with the water installation drawings in the technical guides. Material losses When fitting additional shut-off valves, install a further safety valve in an accessible location on the heat gen¬ erator itself or in the flow line in close proximity to the heat generator. There must not be a shut-off valve between the heat gen¬ erator and the safety valve. Oxygen diffusion Material losses Do not use open vented heating systems. Use oxygen diffusion-proof pipes in underfloor heating systems with plastic pipework. In underfloor heating systems with plastic pipes that are per¬ meable to oxygen and in open vented heating systems, oxygen diffusion may lead to corrosion on the steel components of the heating system (e.g. on the indirect coil of the DHW cylinder, on buffer cylinders, steel radiators or steel pipes). ► With heating systems that are permeable to oxygen, separate the heating system between the heating circuit and the buff¬ er cylinder. Material losses The products of corrosion (e.g. rusty sludge) can set¬ tle in the heating system components, which may re¬ sult in a lower output or fault shutdowns due to reduced cross-sections. Supply lines • 1 Note ■ijThe maximum permissible line length between the ap¬ pliance and the heat pump will vary, depending on the version of the heating system (pressure drop). As a stand¬ ard value, assume a maximum line length of 10 m and a pipe diameter of 22-28 mm. ► Thoroughly flush the pipes before connecting the heat pump. Foreign bodies (e.g. welding pearls, rust, sand, sealing material, etc.) can impair the operational reliability of the system. ► Install the heating water pipes (see chapter "Specification Dimensions and connections"). ► Protect the flow and return lines against frost with sufficient thermal insulation. ► Connect the hydraulic connections with flat gaskets. If the available external pressure difference is exceeded, the pres¬ sure drop in the heating system could result in a reduced heating output. ► When sizing the pipes, ensure that the available external pressure differential is not exceeded (see chapter "Specifica¬ tion / Data table"). ► When calculating the pressure drop, take account of the flow and return lines and the pressure drop of the heat pump. The pressure drop must be covered by the available pressure differential. 10.2.1 HSBC 3-HKM (optional) WARNING Electrocution Before starting work on the appliance, disconnect all poles from the power supply and drain the heating circuit via the drain valve on the buffer cylinder. To extend the appliance with a heating circuit with mixer, you can install pump assembly HSBC 3-HKM (available as an accessory). Standard delivery 1 Pipe insulation 2 Connection pipes (*) 3 Temperature sensor 4 Heating circuit pump (*) 5 3-way mixer (*) 6 Insulation mat for 3-way mixer 7 Flat gaskets 8 Servomotor for 3-way mixer (*) 9 Insulation mat for 3-way mixer and heating circuit pump (*)Pipe assembly 42 I HSBC 300 cool www.stiebel-eltron.comINSTALLATION Installation Preparation ► Remove the front casing and insulation segment 1 (see chap¬ ter "Installation / Preparations / Transport and handling"). The following components are prefitted on the HSBC side at the pump assembly installation site: 1 Insulation plugs 2 Profiles for 3-way mixer 3 Insulation mat, closed 4 Adaptor with dummy cap screwed on ► Remove the insulation plugs. ► Remove the closed insulation mat and profiles for the 3-way mixer and the heating circuit pump. ► Counterhold and unscrew the dummy caps from the adaptors. Installation ► Check the position of the 3-way mixer shaft. ► Adjust the position if necessary. (*)Pipe assembly inserted 1 Profiles for 3-way mixer 2 Insulation mat for 3-way mixer 3 Servomotor for 3-way mixer ► Insert the pipe assembly. ► Insert the flat gaskets into the union nuts for the connection pipes. ► Counterhold and secure the union nuts to the adaptors. ► Check the alignment of the pipes and functional elements of the pump assembly. ► Retighten all fittings. ► Install the profiles for the 3-way mixer over the mixing valve body and above the pump. ► Place the insulation mat for the 3-way mixer on the valve body. ► Install the servomotor for the 3-way mixer.
Material losses To prevent condensation from forming, do not lay any cables in the joint grooves of the EPP parts. www.stiebel-eltron.com HSBC 300 cool I 43 ENGLISHINSTALLATION Installation ► Route the pump assembly connecting cable to the control panel as shown. ► Slide the pipe insulation over the connection pipe connectors from above. (*)Pipe assembly inserted 1 Profiles for 3-way mixer 2 Insulation mat for 3-way mixer and heating circuit pump ► Insert the insulation mat on the HKM side for the 3-way mixer and the heating circuit pump. ► Observe the parameter settings in menu "SETTINGS
HEATING CIRCUIT 2“ in the enclosed commissioning instructions for the heat pump manager.
10.3 DHW connection and safety assembly
Material losses The maximum permissible pressure must not be exceed ed (see chapter "Specification / Data table").
Material losses Operate the appliance only with pressure-tested taps. Cold water line Galvanised steel, stainless steel, copper and plastic are approved materials.
Material losses A safety valve is required. DHW line, DHW circulation line Stainless steel, copper and plastic are approved materials.
10.3.1 DHW connection and safety assembly
► Flush the pipes thoroughly. ► Install the DHW outlet line and the cold water inlet line (see chapter "Specification / Dimensions and connections"). Con¬ nect the hydraulic connections with flat gaskets. ► Install a type-tested safety valve in the cold water supply line. Please note that, depending on the supply pressure, you may also need a pressure reducing valve. ► Size the drain pipe so that water can drain off unimpeded when the safety valve is fully opened. ► The safety valve drain aperture must remain open to atmosphere. ► Install the safety valve drain pipe with a constant fall to the drain.
WARNING Electrocution Before starting work on the appliance, disconnect all poles from the power supply and drain the DHW cylinder. Note The following diagrams show pipe assembly RBS-SBC (see chapter "Specification / Dimensions and connec¬ tions"). ► Hook the retainer for the connection pipes into the top centre of the appliance. ► Use the retainer as a drilling template and pre-drill the fixing holes. ► Secure the retainer with the screws. 44 I HSBC 300 cool www.stiebel-eltron.comINSTALLATION Installation 1 Retainer 2 Insulated connection pipes ► Install the connection pipes in sequence, starting on the left or right depending on the positioning of the appliance. ► Insert the connection pipes through the retainer from below. ► Secure the connections to the appliance using the union nuts. ► Connect the pipes of the pipe assembly to the domestic pipe¬ work system.
10.3.3 DHW circulation line (optional)
A DHW circulation line with external DHW circulation pump can be fitted to the DHW circulation connection (see chapter "Specifi¬ cation / Dimensions and connections"). ► Remove the sealing cap from the DHW circulation connection (see chapter "Specification / Dimensions and connections"). ► Connect the DHW circulation line.
10.4 Filling the system
Material losses Never switch on the power before filling the system.
10.4.1 Heating circuit water quality
The heating system is filled with drinking water. To prevent dam age to the heating system, comply with the following limits. Unit Value Water hardness °dH s 3 pH value 6.5-8.5 Chloride mg/l < 30 You can find out the water hardness and the chloride value in the fill water from the local water supplier. ► Observe local requirements (e.g. VDI 2035 in Germany). We do not recommend desalinating the fill water, as this may cause a negative change in the pH value. ► If you desalinate the fill water or the pH value of the fill water is less than 8.2, check the pH value 8 to 12 weeks after instal¬ lation, every time the system is topped up and the next time it is serviced. ► Do not add inhibitors or additives to the filling water. Accessories for water softening If you need to soften the fill water, you can use the following product. - Heating water softener HZEA - HZEN replacement cartridge ► Recheck these limits 8-12 weeks after commissioning, every time the system is topped up and during the annual service. Appliance in low-occupancy buildings During regular operation, the connection lines and the system are protected by the frost protection function of the appliance. If the appliance is disconnected from the power supply for a longer period of time (shutdown, prolonged power failure), drain the appliance on the water side. Otherwise the appliance is not pro¬ tected against frost. If it is not possible to detect power failures (for example if the system is in a holiday home left vacant for extended periods of time), the following protective measure can be taken. ► Add a suitable concentration of ethylene glycol to the fill water (20-40 % by vol.). Observe the instructions for the antifreeze. Only use antifreeze products which have been approved by us. ► Please note that antifreeze changes the density and viscosity of the fill water. MEG 10 Heat transfer medium as concentrate on an ethylene glycol base MEG 30 Heat transfer medium as concentrate on an ethylene glycol base
10.4.2 Filling the heating system
Material losses Residual glycol in the hoses can make the heating water acidic. Corrosion and malfunctions may occur as a result. ► Use separate hoses for glycol and heating water. ► Fill the heating system via the drain valve. ► Vent the pipework. www.stiebel-eltron.com HSBC 300 cool I 45 ENGLISHINSTALLATION Electrical connection 10.4.3 DHW cylinder filling ► Filling the DHW cylinder via the cold water inlet connection. ► Open all downstream draw-off valves until the appliance is full and the pipework is free of air. ► Adjust the flow rate. For this, observe the maximum permis¬ sible flow rate with a fully opened tap (see chapter "Specifi¬ cation / Data table"). If necessary reduce the flow rate at the butterfly valve of the safety assembly. ► Carry out a tightness check. ► Check the safety valve.
10.5 Venting the appliance
1 Air vent valve 2 Vent hose 3 Hose attachment ► Detach the vent hose from the hose attachment. ► Hang the free end of the vent hose in a container. ► To ventilate, open the air vent valve. ► After ventilation, close the air vent valve. ► Secure the vent hose.
11. Electrical connection
WARNING Electrocution Carry out all electrical connection and installation work in accordance with relevant regulations. Before any work on the appliance, disconnect all poles from the power supply. Material losses Provide separate fuses for the two power circuits of the appliance and the control unit. ► Install a safety device to enable the unit to be separated from the power supply over an isolating distance of 3 mm. Safety devices include, for example, contactors, circuit breakers, fuses/MCBs. The terminal box of the appliance is located behind the front casing (see chapter "Preparations Transport and handling Removing/ fitting the front casing"). ► Route all power cables and sensor leads into the appliance through the cable entry. ► Connect the power cables and sensor leads as detailed below. Install cables with the following cross-sections in accordance with the respective fuse protection: Fuse protec- Assignment Cable cross-section tion B 16 A Control unit 1.5 mm
Material losses Observe the type plate. The specified voltage must match the mains power supply.
Note Leakage currents of up to 5 mA may occur. The connection to the power supply must be in the form of a permanent connection. 46 I HSBC 300 cool www.stiebel-eltron.comINSTALLATION Electrical connection
Power Input of power supply utility
► If no ripple control receiver is fitted, install a jumper be tween L and L’.
AA01-X1.6 BT13 Temperature sensor, heat pump, flow, heating circuit 2
(HSBC 3-HKM accessory)
Control by WPM via PWM signal ► Observe the information in the commissioning instructions for the WPM heat pump manager.
11.3 Heat pump manager terminal assignment
WARNING Electrocution Only components that operate with safety extra low voltage (SELV) and that ensure secure separation from the mains voltage supply may be connected to the low voltage terminals of the appliance. Connecting other components can make parts of the ap¬ pliance and connected components live. ► Only use components which have been approved by us. Safety extra low voltage XI.1 + + CAN (connection for heat pump and WPE heat CAN A - - pump extension) I I H H XI.2 + + CAN (connection for FET remote control and CAN B - ISG Internet Service Gateway) I I H H XI.3 Signal 1 Outside sensor Earth 2 XI.4 Signal 1 Buffer sensor (heating circuit sensor 1) Earth 2 XI.5 Signal 1 Flow sensor Earth 2 XI.6 Signal 1 Heating circuit sensor 2 Earth 2 XI.7 Signal 1 Heating circuit sensor 3 Earth 2 XI.8 Signal 1 OHW cylinder sensor Earth 2 XI.9 Signal 1 Source sensor Earth 2 XI.10 Signal 1 2nd heat generator (2.WE) Earth 2 XI.11 Signal 1 Cooling flow Earth 2 XI.12 Signal 1 OHW circulation sensor Earth 2 XI.13 Signal 1 FE7 remote control / telephone remote Earth 2 switch / heating curve optimisation / SG Ready Signal 3 XI.14 Constant 12 V + Analogue input 0-10 V Input IN GNO 1 XI.15 Constant 12 V + Analogue input 0-10 V Input IN GNO 1 XI.16 Signal 1 PWM output 1 Earth 2 XI.17 Signal 1 PWM output 2 Earth 2 www.stiebel-eltron.com HSBC 300 cool I 47 ENGLISHINSTALLATION Electrical connection Safety extra low voltage XI.18 + CAN (con nection for programming unit) CAN B 1 1 H H XI.19 + CAN (connection for heat pump and WPE heat CAN A pump extension) 1 I H H Mains power supply X2.1 I I Power supply I I N N
X2.2 1' (power supply 1' 1' (power supply utility input) utility input) I* (pumps I) L* (pumps L) I* (pumps I) X2.3 I I Heating circuit pump 1 N N ® PE X2.4 I I Heating circuit pump 2 N N ® PE X2.5 I I Heating circuit pump 3 N N ® PE X2.6 I I Buffer charging pump 1 N N ® PE X2.7 I I Buffer charging pump 2 N N ® PE X2.8 I I OHW charging pump N N ® PE X2.9 I I Source pump / defrost N N ® PE X2.10 I I Fault output N N ® PE X2.ll I I OHW circulation pump / 2nd heat N N source DHW ® PE X2.12 I I 2nd heat source heating N N ® PE X2.13 I I Cooling N N ® PE X2.14 Mixer OPEN Mixer, heating circuit 2 N N (X2.14.1 Mixer OPEN ® PE X2.14.2 Mixer CLOSE) Mixer CLOSE X2.15 Mixer OPEN Mixer heating circuit 3 N N (X2.15.1 Mixer OPEN ® PE X2.15.2 Mixer CLOSE) Mixer CLOSE
^-i Note For every appliance fault, output X2.10 issues a 230 V signal. In the case of temporary faults, the output switches the signal through for a specific time. In the case of faults that result in a permanent appliance shutdown, the output switches through permanently.
AA01-X2.4 92XË _ pg Terminal Safety extra Low voltage AA01-X1.6 BT13 Temperature sensor, heat pump flow, heating circuit 2 Terminal Mains power supply AA01-X2.4 L, N, PE MA11 Motor, pump, heating circuit AA01-X2.14 L, L, N MA19 Motor, mixing valve heating circuit 2 ► Make the electrical connection for the components.
11.4.2 STB-FB high limit safety cut-out for underfloor heating
systems (optional) ► X2.1 (L), X2.2 (L*): Remove the jumper. ► X2.1 (L), X2.2 (L*): Connect the high limit safety cut-out to the terminals. 48 I HSBC 300 cool www.stiebel-eltron.comINSTALLATION Commissioning
11.5 Sensor installation
11.5.1 AF PT outside temperature sensor
► When installing the outside temperature sensor, observe the commissioning instructions for the heat pump manager (see chapter "Connecting external components").
11.5.2 Temperature sensor for area cooling (optional)
Area cooling requires the fitting of a temperature sensor, available as an accessory. ► Remove the front casing (see chapter "Preparations / Trans¬ port and handling / Removing/fitting the front casing"). ► Insert the temperature sensor into the sensor well "Sensor heat pump cooling, optional". ► Lay the sensor lead in the guide groove provided for this pur pose in the insulation segment. ► Connect the temperature sensor to the corresponding ter¬ minal on the WPM (see chapter "Electrical connection / Heat pump manager terminal assignment").
► When installing the remote control unit, observe the commis¬ sioning instructions for the heat pump manager (see chapter "Connecting external components").
Our customer support can assist with commissioning, which is a chargeable service. If the appliance is intended for commercial use, observe the rules of the relevant Health & Safety at Work Actduring commissioning. For further details, check with your local authorising body (in Germany, for example, this is the TÜV).
12.1 Checks before commissioning the heat pump
manager Material losses Observe the maximum system temperature in underfloor heating systems. ► Check that the heating system is filled to the correct pressure and the quick-action air vent valve is closed. ► Check whether the outside temperature sensor is correctly placed and connected. ► Check whether the power supply is connected correctly. ► Check whether the signal cable to the heat pump (bus cable) is correctly connected.
12.2 Commissioning the heat pump manager
Commission the heat pump manager and make all settings in accordance with the heat pump manager commissioning instruc¬ tions. Note The required settings on the heat pump manager are preset using an SD card. ► If the heat pump manager has had to be replaced, perform the following settings. Requirement: The heat pump manager has recognised the heat pump. ► Open the menu and enter the code. Parameter Code VIEW (SETTINGS)
PWM 100%...0% OUTPUT X1.16) PUMP (COMMISSIONING / I/O CONFIGURATION / OUT- CHARGING PUMP PUT XI.16) CONTROL HEAT¬ ING www.stiebel-eltron.com HSBC 300 cool I 49 ENGLISHINSTALLATION Settings Setting for single-phase operation ■^"Vl Note L-5J On appliances with a single phase connection, set the heat pump manager as follows for calculating the amount of heat. ► Adjust the parameters. Parameter Setting NUMBER OF STAGES (SETTINGS / HEATING / ELECTRIC 2 BOOSTER HEATER) Area cooling setting Material losses Condensation caused by the temperature falling below the dew point can lead to material losses. The appliance is therefore approved exclusively for area cooling. ► When making the area cooling settings, observe the infor¬ mation in the commissioning instructions for the heat pump manager.
13.1 Wilo-Para .../Sc circulation pumps ► Set the operating mode of the pump depending on the heat distribution system. LED indicators I Operation indicator: |^1 LED illuminates green in normal operation LEO
luminates/flashes when there is a fault B E E Display of selected control mode - - - Ap-v, Ap-c and constant speed • • • Display of selected curve (1, II, III) within the control mode Combinations of LED displays for venting function, man-- — - ual re-start and key lock • • • Operating button Press Selecting the control mode To select the curve (I, II, III) within the control mode Press and hold To activate the venting function (press for 3 seconds) Manual restart (press for 5 seconds) To lock/unlock the buttons (press for 8 seconds) Control modes and functions Variable differential pressure Ap-v (I. II. Ill) Recommended for two-pipe heating systems with radi¬ ators to reduce flow noise at thermostatic valves The pump reduces the delivery head by half when the flow rate in the pipework decreases. Saves energy by matching the delivery head to the flow rate demand and the lower flow velocities. Choice of three pre-defined curves (I, II, III). Constant pressure differential Ap-c (I. II. Ill) Recommended for underfloor heating systems, large pipework or any application with a non-varying pipe¬ work curve (e.g. cylinder charging pumps), as well as single-pipe heating systems with radiators The control system keeps the set delivery head con¬ stant, irrespective of delivered flow rate. Choice of three pre-defined curves (I, II, III). Recommended for systems with unchanging system resistance which require a constant throughput. The pump runs at three preset fixed speed levels (I, II, Note Factory setting: Constant speed, curve III Venting *1®) E E E
10È Filling and venting the system correctly If the pump does not vent automatically: Activate the venting function via the operating button, press button for 3 seconds, then release it. Venting function starts (duration 10 minutes). The top and bottom rows of LEDs flash alternately every second. To cancel, press the operating button for 3 seconds. Note After venting, the LED indicator displays the previously set pump values. Setting control modes Selecting the control mode
I®] The LEDs for the control modes and associated curves illuminate one after the other. Briefly press the operating button (for approx. 1 sec¬ ond). LEDs indicate the current selected control mode and curve (see following table). Operating button LED indicator ControL mode Curve
50 I HSBC 300 cool www.stiebel-eltron.comINSTALLATION Appliance handover (*)Pressing the button for the 9th time in succession returns the system to the factory setting (constant speed, curve III). Operating button LED indicator Control mode Curve
Variable differential pressure ûp-v III
Variable differential pressure ûp-v
Variable differential pressure ûp-v
Constant differential pressure ûp-c III
Constant differential pressure ûp-c
Constant differential pressure ûp-c
14. Appliance handover
► Explain the appliance function to users and familiarise them with how it works. ► Make users aware of potential dangers. ► Hand over these instructions.
15. Shutting down the system
WARNING Electrocution Carry out all electrical connection and installation work in accordance with relevant regulations. WARNING Electrocution Before any work on the appliance, disconnect all poles of the appliance from the power supply. Draining the buffer cylinder ► Drain the buffer cylinder via the drain valve. Draining the DHW cylinder CAUTION Burns Hot water may escape during draining. ► Close the shut-off valve in the cold water supply line. ► Open the hot water taps on all draw-off points. ► Empty the DHW cylinder via the cold water inlet connection. Cleaning and descaling the DHW cylinder Material losses Observe the temperature application limits and the min¬ imum circulation volume on the heat consumer side (see chapter "Specification / Data table"). Material losses Drain the system when there is a risk of frost and the heat pump is completely switched off (see chapter "Mainte¬ nance / Draining the DHW cylinder"). ► If you take the system out of use, set the heat pump manager to standby so that the safety functions that protect the appli¬ ance (e.g. frost protection) remain active. Material losses Never use descaling pumps or descaling agents to clean the cylinder. ► Clean the appliance through the inspection flange. For the torque of the flange screws, see chapter "Specification / Dimensions and connections". Replacing the signal anode ► Replace the signal anode if it becomes depleted. www.stiebel-eltron.com HSBC 300 cool I 51 ENGLISHINSTALLATION Specification
17.1 Dimensions and connections
HSBC 300 cool boi Entry electrical cables cOl Cold water inlet Male thread
X1.7 Connector, heating circuit temperature sensor
X1.8 Connector, DHW cylinder sensor BT20 X1.9 Connector, source sensor X1.10 Connector, 2nd heat generator Xl.ll Connector, flow, cooling X1.12 Connector, DHW circulation sensor X1.13 Connector, remote control FE7 X1.14 Connector, analogue input 0-10 V X1.15 Connector, analogue input 0-10 V X1.16 Connector, PWM output 1 X1.17 Connector, PWM output 2 X1.18 Connector, CAN B (FET/ISG connection) X1.19 Connector, CAN A (MFG) Control voltage X2.1 Connector, power supply X2.2 Connector, power-OFF contact X2.3 Connector, heating circuit pump 1 X2.4 Connector, heating circuit pump 2 X2.5 Connector, heating circuit pump 3 X2.6 Connector, buffer charging pump 1 X2.7 Connector, buffer charging pump 2 X2.8 Connector, DHW charging pump X2.9 Connector, source pump/defrost X2.10 Connector, fault output X2.ll Connector, DHW circulation pump
2nd heat generator - DHW X2.12 Connector, 2nd heat generator - heating AA01 AA01 AA01 AA06 AA07 X2.13 Connector, cooling X2.14 Connector, mixer, heating circuit 2 (X2.14.1 Mixer OPEN/X2.14.2 Mixer CLOSE) X2.15 Connector, mixer, heating circuit 3 (X2.15.1 Mixer OPEN/X2.15.2 Mixer CLOSE) X27 Terminal, programming unit X60 Connector, temperature sensor, heat pump flow BT01 AA07 X61 AA07 X62 AA07 X63 AA07 X64 AA07 X65 AA07 X66 AA07 X67 AA07 X68 AA07 X69 AA07 X70 AA07 X71 AA07 X72 AA13 AA13 X14 AA16 Connector, temperature sensor, heat pump return BT02 Not assigned - connector, temperature sensor, heat pump return Not assigned - connector, temperature sensor, DHW cylinder, internal Connector, temperature and flow rate, heating circuit, BF01 Not assigned Rast 2.5 connector (heating system pressure) BP01 Not assigned Connector, switching, motor, diverter valve - heating / DHW Not assigned Connector, switching, pump, heating circuit
17.3 Sample installation
17.4 Energy consumption data
Manufacturer STIEBEL ELTRON Supplier's model identifier HSBC 300 cool Energy efficiency class B Standby losses S W 61 Cylinder capacity V 1 291
Hydraulic data Nominal capacity, DHW cylinder 1 270 Nominal capacity, buffer cylinder 1 100 Surface area, heat exchanger m
Capacity, heat exchanger 1 21 External available pressure differential, circulation hPa
pump, heat pump at 1.0 m
External available pressure differential, circulation hPa
pump, heat pump at 1.5 m
External available pressure differential, circulation hPa
pump, heat pump at 2.0 m
External available pressure differential, circulation hPa
pump, heating circuit 1 at 1.0 m
External available pressure differential, circulation hPa
pump, heating circuit 1 at 1.5 m
External available pressure differential, circulation hPa
pump, heating circuit 1 at 2.0 m
External available pressure differential, circulation hPa
pump, heating circuit 2 (optional) at 1.0 m
External available pressure differential, circulation hPa
pump, heating circuit 2 (optional) at 1.5 m
External available pressure differential, circulation hPa
pump, heating circuit 2 (optional) at 2.0 m
Connections Connection, heating circuit
58 I HSBC 300 cool www.stiebel-eltron.comGUARANTEE | ENVIRONMENT AND RECYCLING Guarantee The guarantee conditions of our German companies do not apply to appliances acquired outside of Germany. In countries where our subsidiaries sell our products a guarantee can only be issued by those subsidiaries. Such guarantee is only grant¬ ed if the subsidiary has issued its own terms of guarantee. No other guarantee will be granted. We shall not provide any guarantee for appliances acquired in countries where we have no subsidiary to sell our products. This will not affect warranties issued by any importers. Environment and recycling ► Dispose of the appliances and materials after use in accor¬ dance with national regulations. ► If a crossed-out waste bin is pictured on the ap- |X7T pliance, take the appliance to your local waste
¿ s and recycling centre or nearest retail take-back point for reuse and recycling. This document is made of recyclable paper. ^22 \ ► Dispose of the document at the end of the ap- —pliance's life cycle in accordance with national PAP regulations. www.stiebel-eltron.com HSBC 300 cool I 59 ENGLISHTABLE
Raccords Raccordement circuit
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