TDM1027 - Drill Ferm - Free user manual and instructions

USER MANUAL TDM1027 Ferm

TDM1027 Thank you for buying this Ferm product. By doing so you now have an excellent product, delivered by one of Europe’s leading suppliers. All products delivered to you by Ferm are manufactured according to the highest standards of performance and safety. As part of our philosophy we also provide an excellent customer service, backed by our comprehensive warranty. We hope you will enjoy using this product for many years to come. Read the operating instructions carefully before using this device. Familiarise yourself with its functions and basic operation. Service the device as per the instructions to ensure that it always functions properly. The operating instructions and the accompanying documentation must be kept in the vicinity of the device.

1. MACHINE INFORMATION

Technical specifications Voltage 230 V~ Frequency 50 Hz Power consumption 350 W No load speed 600-2650/min Number of speeds 5 Chuck capacity 13 mm Weight 12.5 kg Lpa (Sound pressure level) 70.8 dB(A) K=3 Lwa (Sound power level) 83.8 dB(A) K=3 The declared noise emission value(s) have been measured in accordance with a standard test method and may be used for comparing one tool with another. The declared noise emission value(s) may also be used in a preliminary assessment of exposure. The noise emissions during actual use of the power tool can differ from the declared values depending on the ways in which the tool is used especially what kind of workpiece is processed. Need to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use. Description The numbers in the text refer to the diagrams on pages 2-4.

14. Upper V-belt cover

15. Lower V-belt cover

Check first whether or not the delivery has been damaged by transport and/or whether all the parts are present.

2. SAFETY INSTRUCTIONS

Explanation of symbols The following pictograms are used in these instructions for use: Denotes risk of personal injury, loss of life or damage to the tool in case of non- observance of the instructions in this manual. Indicates the presence of an electrical voltage.6

Immediately unplug the plug from the mains electricity in the case that the cord gets damaged and during maintenance. Keep bystanders away. Wear eye and ear protection. During use the following points must be considered:

• Do not remove any mechanical or electrical protective provisions.

• Check whether all the protective provisions are in place and have been attached correctly.

• Wear safety goggles during drilling.

• If you have long hair, be sure to wear hair protection (hair net or cap). Long hair can easily be caught in moving parts.

• Wear fitted clothing; tie buttons on sleeves.

• Do not hold any workpieces in your hands when drilling. Always use a machine clamp or another clamping tool.

• Protect workpieces and clamping tools on the bench to prevent them from getting caught. Fasten them yourself with screws or clamp them to a machine clamp fastened to the table.

• Check whether the drill holder is tightened properly.

• Check whether cable lead-throughs are okay.

• To remove drill chips only use hand brushes, brushes, rubber wipers, chip hooks or similar aids.

• Do not carry out any cleaning or greasing work while the machine is in operation.

• Always keep V-belts covered (so that your hands cannot become caught).

• Only tighten the toothed ring drill holder by means of the wrench.

• Never leave the wrench of the drill holder in the drill holder! Before switching on the machine, check whether the wrench really has been removed!

• Do not use any drills which are damaged on the shank.

• Drill is not suitable to use as press!

• If the mains cable is damaged, it may only be replaced by a mains cable of the same type. Immediately switch off the machine when:

• Interruption in the mains plug, mains lead or mains lead damage.

• Smoke or stench of scorched isolation. Electrical safety When using electric machines always observe the safety regulations applicable in your country to reduce the risk of fire, electric shock and personal injury. Read the following safety instructions and also the enclosed safety instructions. Always check that the power supply corre- sponds to the voltage on the rating plate. The machine is provided with a zero voltage switch. After the tension drops the machine will not start to run automatically for safety reasons. The machine must be switched on again. Replacing cables or plugs Immediately throw away old cables or plugs when they have been replaced by new ones. It is dangerous to insert the plug of a loose cable in the wall outlet. If the supply cord of this power tool is damaged, it must be replaced by a specially prepared supply cord available through the service organization. Using extension cables Only use an approved extension cable suitable for the power input of the machine. The minimum conductor size is 1.5 mm2. When using a cable reel always unwind the reel completely. Safety instructions for transportable drills Drill safety warnings a) The drill must be secured. A drill that is not properly secured may move or tip over and may result in personal injury. b) The workpiece must be clamped or secured to the workpiece support. Do not drill pieces that are too small to be clamped securely. Holding the workpiece by hand during operation may result in personal injury. c) Do not wear gloves. Gloves may be entangled by the rotating parts or chips leading to personal injury.7

d) Keep your hands out of the drilling area while the tool is running. Contact with rotating parts or chips may result in personal injury. e) Make sure the accessory is rotating before feeding into the workpiece. Otherwise the accessory may become jammed in the workpiece causing unexpected movement of the workpiece and personal injury. f) When the accessory is jammed, stop applying downward pressure and switch off the tool. Investigate and take corrective actions to eliminate the cause of the jam. Jamming can cause unexpected movement of the workpiece and personal injury. g) Avoid generating long chips by regularly interrupting downward pressure. Sharp metal chips may cause entanglement and personal injuries. h) Never remove chips from the drilling area while the tool is running. To remove chips, move the accessory away from the workpiece, switch off the tool and wait for the accessory to stop moving. Use tools such as a brush or hook to remove chips. Contact with rotating parts or chips may result in personal injury.

i) Accessories with speed ratings must be

rated at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.

• Place the footplate (13) in the correct position.

• Fasten the column (11) with the bolts supplied (12) to the footplate.

Now slide the table holder (10) with the table over the column (11). With the fastening handle (6) the table is fastened into the desired position.

• Now you can assemble the machine casing and lock with the locking pins (8).

• Fit the chuck guard holder onto the spindle (21) and tighten the slotted screw.

• Clean the conical hole in the chuck (9) and the spindle with a clean piece of fabric. Make sure there are no foreign particles sticking to the surfaces.

• Powerfully push the chuck (9) up on the spindle (21), as far as it wiII go.

• Fit the clear chuck guard (3) to the chuck (9) guard holder and fasten the fixing screws.

• Since the drill spindle is greased in the factory, it is advisable to let the machine run for approximately 15 minutes at the lowest speed before use. Before you push the chuck on the drill spindle, the inside of the chuck and the outside of the spindle must be completely grease-free! Setting up the bench drill Before use the drill must be mounted on a fixed base. The footplate (13) has therefore been provided with drilling holes. By means of screws the footplate can be fixed to the base in this place. If it is mounted on a wooden board, sufficiently large washers must be used on the opposite side, so that the bolts are not pushed into the wood and the machine cannot become loose. The fastening screws may be fastened so far that the footplate is not under tension or deformed. When the tension is too high there is a risk of breakage. Adjusting the number of revolutions of the drill spindle Fig. C The different revolutions of the drill spindle can be adjusted by shifting the V-belt into the belt drive. The machine is protected by a safety switch so that the machine is automaticly switched off when opening the casing. The V-belt is shifted as follows:

• Open the V-belt cover (14) by loosen the screw (16) on the right side of the cover.

• Loosen the fastening button (18) and slide the motor in the direction of the machine head, upon which the V-belt is released.

• Shift the V-belt according to the table on the inside of the V-belt cover.

• Tension the V-belt again by pushing the motor plate (17) to the back. Then the tensioning device is fastened with the fastening button (18).

• Close the V-belt cover and the machine is ready again for use.8

Keep the V-belt cover closed during use. Fig. C & D If you have shifted the V-belt, you must tighten it again by means of the motor plate (17) with the fastening button (18). The tension is correct when the V-belt can be pressed in by approximately 1 cm. The motor pulley must be aligned horizontally, so that early wear and loosening of the V-belt can be prevented. For this purpose the motor pulley (15) on the motor can be slid along the motor axle, after loosening the socket head screw. Spindle speeds Fig. E Position V-belt Revolutions/min

The number of revolutions of the drill spindle of the V-belt combinations can be read from the illustration and the table. Test the V-belt tension before you connect the machine to the electricity mains.

4. OPERATION, HINTS AND TIPS

Depth stop Fig. A-1 The drill spindle is provided with a depth stop (2). It can be adjusted using the nut. The drill depth can be read on the scale division. Clamping the drill Fig. F In the drill head of the bench drill, drills and other tools with a cylindrical shank can be clamped. The moment of rotation is transferred to the drill by means of the tension of the three clamping jaws. To prevent the drill from sliding away, it must be clamped using the toothed ring wrench. If the drill slides away in the drill holder, a slight burr occurs on the drill shank, which makes centric clamping impossible. A burr which occurs in this way must in any case be removed by grinding. Clamping the workpiece Fig. G The drill bench and the footplate of the bench drill are provided with grooves for fastening clamping tools. Always clamp the workpiece in the machine clamp or other clamping tools. In this way you will prevent accidents and even increase the drilling accuracy because the workpiece is in a fixed position. Adjusting the bench The drill bench is fastened to the drill column and can be adjusted in height after loosening the fastening handle (6). Adjust the bench in such a way that there is still enough space between the top of the workpiece and the point of the drill. You can also swivel the bench sideways, if you wish to clamp a workpiece directly onto the footplate. Fig. I For slanted drilling and with a slanted supporting surface of the workpiece the bench can be swivelled. For this purpose loosen the hexagonal screw (20) on the hinge point of the bench and remove the centring. Swivel the bench (19) to the desired position. Then screw down the hexagonal screw (20) properly using a wrench. Number of revolutions, speed of rotation, supply The supply - the feed motion of the drill - takes place by hand on the 3-armed drill lever. The speed of rotation is determined by the number of revolutions of the drill spindle and by the diameter of the drill. The correct choice of supply and the number of revolutions of the drill spindle are the deciding factors for the lifespan of the drill. The following applies as a basic rule: with a larger diameter of the drill the number of revolutions must be adjusted lower; the greater the firmness of the workpiece, the greater the cutting pressure must also be. In order not to overheat the drill in this case, the supply and speed of rotation must be lowered at the same time. In addition, the drill must be cooled with drill oil. For thin plates, quite large drillings must be carried out carefully with little supply and little cutting pressure, so as to get a precise result and so that the drilling remains the correct size. For deep drilling (larger than 2 x the diameter of the drill) the discharge of chips is more difficult and the temperature of the drill is9

higher. Therefore lower the supply and the number of revolutions and ensure a better discharge of chips by regularly pulling back the drill. For drilling with a greater diameter than 8 mm, pre-drilling must take place, so that early wear of the drill - main cutting edge can be avoided and so that the drilling point is not too heavily loaded.

Make sure that the machine is not live when carrying out maintenance work on the motor. This machine has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper machine care and regular cleaning. Cleaning Keep the ventilation slots of the machine clean to prevent overheating of the motor. Regularly clean the machine housing with a soft cloth, preferably after each use. Keep the ventilation slots free from dust and dirt. If the dirt does not come off use a soft cloth moistened with soapy water. Never use solvents such as petrol, alcohol, ammonia water, etc. These solvents may damage the plastic parts. Please clean the tool immediately after use. Lubrication Every bearing in the drill press has been pre- lubricated in the factory. Further lubrication is unnecessary. From time to time, you should grease the racks and pinions, the table lifting mechanism, the spindle and the splines of the hollow shaft. Open the drive belt guard and squirt a little oil onto the spindle shaft. Do not allow any oil to touch the drive belt! Faults Should a fault occur, e.g. after wear of a part, please contact the service address on the warranty card. In the back of this manual you find an exploded view showing the parts that can be ordered. ENVIRONMENT To prevent damage during transport, the appliance is delivered in a solid packaging which consists largely of reusable material. Therefore please make use of options for recycling the packaging. Damaged and/or disposed of electrical or electronic devices must be dropped off at recycling stations intended for that purpose. Only for EC countries Do not dispose of power tools into domestic waste. According to the European Guideline 2012/19/EU for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly way. WARRANTY Read the warranty conditions on the separately supplied warranty card. The product and the user manual are subject to change. Specifications can be changed without further notice.10

• Storing in de netstekker, netsnoer of snoerbeschadiging.

DECLARATION OF CONFORMITY