DP3000 - Mini-transporteur tout terrain SCHEPPACH - Free user manual and instructions

USER MANUAL DP3000 SCHEPPACH

Dumper Translation from the original instruction manual

Only for EU countries. Do not dispose of electric tools together with household waste material! In observance of European directive 2012/19/EU on wasted electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.

Scope of delivery 21

Before starting up 26

Functions and controls 26

Disposal and recycling 29 Troubleshooting 30 Declaration of conformity 107 Guarantee certicate 108 Heruntergeladen von manualslib.de Handbücher-Suchmachiene www.scheppach.com [e-mail] +(49)-08223-4002-99 +(49)-08223-4002-58 GB FR DE GB FR DE GB FR DE GB FR DE GB FR Explanation of the symbols on the equipment The use of symbols in this manual is intended to draw your attention to possible risks. The safety symbols and the explanations that accompany them must be perfectly understood. The warnings in themselves do not remove the risks and cannot replace correct actions for preventing accidents. Read these instructions carefully. Wear eye protection. Wear hearing protection. Wear safety footwear. Wear safety gloves. It is forbidden to remove or to manipulate guards and safety devices. Do not touch hot machine components. Do not smoke or have open ames. Flinging objects can cause injury. Keep bystanders away. 20 I 108 Heruntergeladen von manualslib.de Handbücher-Suchmachiene www.scheppach.com [e-mail] +(49)-08223-4002-99 +(49)-08223-4002-58 21 I 108

19. Mounting screw service port

22. Oil drain plug motor oil

26. Adjusting device

3. Scope of delivery

Dumper DP3000 Manual, Plastic bag with mounting material

• Open the packaging and remove the device care- fully.

• Remove the packaging material as well as the pack- aging and transport bracing (if available)

• Check that the delivery is complete.

• Check the device and its spare parts for possible damage caused by transportation. In the event of complaints, you must contact the distributor without delay. Claims at a later stage will not be accepted.

• If possible, store the packaging until the warranty pe- riod has expired

• Before handling the device, make yourself familiar with it by reading the operating instructions.

• For accessories, consumables and spare parts, only use original parts. Spare parts are available from your stockist.

• Include our item number, the device model and year of manufacture in your order.

Manufacturer: scheppach Fabrikation von Holzbearbeitungsmaschinen GmbH Günzburger Straße 69 D-89335 Ichenhausen Dear customer, We hope you have a lot of fun and success using your new machine. Note: According to the applicable product liability laws, the manufacturer of the device does not assume liability for damages to the product or damages caused by the prod- uct that occurs due to:

• noncompliance of the operating instructions,

• repairs by third parties, not by au- thorized service technicians,

• installation and replacement of non-original spare parts,

• A breakdown of the electrical system that occurs due to the non-compliance of the electric regulations and VDE regula- tions 0100, DIN 57113 / VDE0113. We recommend: that you read through the entire operating instructions before putting the machine into operation. These operating instructions are to assist you in getting to know your machine and utilize its proper applications. The operating instructions contain important notes on how you work with the machine safely, expertly, and economically, and how you can avoid hazards, save re- pair costs, reduce downtime and increase the reliability and service life of the machine. In addition to the safety requirements contained in these operating instructions, you must be careful to observe your country’s applicable regulations. The operating instructions must always be near the ma- chine. Put them in a plastic folder to protect them from dirt and humidity. They must be read by every operator before beginning work and observed conscientiously. Only persons who have been trained in the use of the machine and have been informed of the various dangers may work with the machine. The required minimum age must be observed. In addition to the safety requirements in these operating instructions and your country’s ap- plicable regulations, you should observe the generally recognized technical rules concerning the operation of identical machines. Heruntergeladen von manualslib.de Handbücher-Suchmachiene www.scheppach.com [e-mail] +(49)-08223-4002-99 +(49)-08223-4002-58 22 I 108 m NOTE Failure to follow these instructions may cause danger of damage of the engine or other property values. General safety informations

1. Keep your work area tidy

• Disorder in the work area can lead to accidents.

2. Take environmental inuences into account

• Never work with the machine in enclosed rooms or in rooms with poor ventilation. If the motor runs toxic gases are generated. These gases can be odourless and invisible.

• Do not expose the device to rain.

• Do not use electric tools in a damp or wet environ- ment.

• Take care on your secure footing on uneven ground

• Make sure that the work area is well illuminated.

• Never use the machine in highly ammable veg- etation or where re and explosion hazards exist.

• Provide a re extinguisher in drought conditions (re hazard).

3. Keep other persons away

• Do not allow other persons to work with the device especially children and young people.

4. Securely store unused tools

• Unused tools should be stored in a dry, elevated or closed location out of the reach of children.

5. Do not overload your device

• They work better and more safely in the specied output range.

6. Wear suitable clothing

• Do not wear wide clothing or jewellery, which can become entangled in moving parts.

• Wear solid working shoes and work gloves. Gloves made out of leather offer good protection.

• Wear protective shoes with steel caps.

• Always wear a working suit made out of solid ma- terial.

• Tie long hair back in a hair net and wear a hardhat

7. Wear personal protective equipment

• Always wear a protective headgear, safety goog- les, work gloves, non-slip footwear and hearing protection.

8. Avoid abnormal working postures

• In use of the device ensure on your secure footing.

9. Work in full consciousness

• Do not work with the device when you are under the inuence of alcohol, drugs, medication or oth- er substances which might compromise the vision, dexterity and judgment.

10. Use the device for its prescribed purpose

• Any other use than intended is deemed to be a case of misuse. m Attention! The device and packaging materials are not toys! Children must not be allowed to play with plastic bags, lm and small parts! m DANGER There is a risk of swallowing and suffocation!

Be sure to observe the restrictions in the safety instructions. Purpose of the device is the transport of materials in the specied capacity range. The machine is to be used only for its prescribed pur- pose. Any other use is deemed to be a case of misuse. The user / operator and not the manufacturer will be li- able for any damage or injuries of any kind caused as a result of this. Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the equip- ment is used in commercial, trade or industrial business- es or for equivalent purposes.

5. Safety information

These operating instructions provide places concerning your safety which are marked with this indication: m Furthermore this manual contains other important sec- tions which are marked with the word “ATTENTION!”. m Attention! While using the machine some safety precautions must be observed to prevent injuries and damage. Read the directions with due care. If you give the equipment to any other person, give them these operating instructions as well. We assume no liability for injuries or damages which are a results of non-compliance of this manual and its safety notes. m DANGER Failure to follow these instructions may cause serious danger to life of danger or fatal injuries. m WARNING Failure to follow these instructions may cause danger to life or danger of serious injuries. m CAUTION Failure to follow these instructions may cause light to medium risk of injury. Heruntergeladen von manualslib.de Handbücher-Suchmachiene www.scheppach.com [e-mail] +(49)-08223-4002-99 +(49)-08223-4002-58 23 I 108 m Attention! Toxic exhaust gases can escape despite the exhaust hose. Due to the re hazard, never direct the exhaust hose towards inammable materials.

5. m Risk of explosion!

Never operate the machine in rooms with combus- tible materials.

6. Secure the device against shifting and toppling dur-

7. Make sure that when you refuel the device no fuel

is spilt on the engine or exhaust pipe.

8. Repairs and adjustment work may only be carried

out by authorized trained personnel.

9. Do not touch any mechanically driven or hot parts.

Do not remove the safety guards.

10. The values quoted in the technical data under sound

power level (LWA) and sound pressure level (LpA) are emission values and not necessarily reliable workplace values. As there is a correlation between emission and immission levels, the values cannot be taken to reliably determine the possible need for additional precautions. Factors inuencing the cur- rent immission level of the user/operator include the properties of the work area, other sound sources etc., e.g. the number of machines and other neigh- boring processes, and the time span over which the user/operator is subjected to the noise. Also, the permitted immission level can vary from country to country. Nevertheless, this information makes it possible for the user to be able to make a better as- sessment of the dangers and risks involved.

11. Never put any items into the ventilation openings.

This applies even when the device is switched off. Non-observance may lead to injury, or damage to the device.

12. Keep the generator free of oil, dirt and other impu-

13. Ensure the sound absorber and air lter work prop-

erly. These parts serve as ame protection in case of misre.

14. Stop the engine:

- whenever you leave the machine - before refueling

15. Always close the fuel valve when the machine is

16. Never use the choke lever to stop the engine.

Safety instructions for handling ammable supplies

1. WARNING!: Petrol is highly ammable:

2. Store fuel in containers specically designed for this

3. Rell the gasoline tank only outdoors and do not

4. Add fuel before starting the engine. Never remove

the cap of fuel tank or add petrol while the engine is running or when the engine is hot.

5. If petrol is spilled, do not attempt to start the engine

but move the machine away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated. Replace all fuel tank and container caps securely. Adding fuel

• Always switch off the engine before refuelling. m Attention! Always open the fuel ller cap carefully to decompose slowly the excess pressure.

• Whilst working with the machine high tempera- tures can attain on the case. Allow the engine to cool before refuelling. m Attention! In case of insufcient cooling of the ma- chine the fuel may ignite and lead to serious burns dur- ing refueling.

• Make sure not to ll the tank with too much fuel. Imme- diately remove the fuel and clean the machine when spilling fuel.

• Always close the screw plug on the fuel tank in order to avoid loosening which may occure by vibrations when using the machine. m DANGER Never refuel the engine nearby open ames. Additional safety instructions while hand-ling with combustion engines m DANGER Combustion engines constitute a special danger dur- ing operation and refuelling. Always read and note the warnings. Failure to do so can lead to serious or even deadly injuries.

1. No changes may be made to the device.

Danger of poisoning, Emissions, fuels and lubri- cants are toxic. Emissions shall not be inhalated.

Risk of burns. Do not touch the exhaust system or drive unit.

4. Never operate the machine in non ventilated rooms

or in a highly inammable environment. If you in- tend to operate the machine in rooms with good ventilation, the exhaust gases must be chan- nelled directly outdoors through an exhaust hose. Heruntergeladen von manualslib.de Handbücher-Suchmachiene www.scheppach.com [e-mail] +(49)-08223-4002-99 +(49)-08223-4002-58 24 I 108 Storage

1. Never store the equipment with petrol in the tank

inside a building where fumes can reach an open ame or spark.

2. Allow the engine to cool before storing in any en-

3. To reduce the re hazard, keep the engine, silencer,

battery compartment and petrol storage area free of vegetative material and excessive grease. Long term storage/hibernation

1. In case of long term storage drain out the complet

fuel. Fuels are chemical compounds which change their properties during prolonged storage. If the fuel tank has to be drained out this should happen out- doors. m WARNING Improper maintenance or ignoring/ not rectifying a prob- lem during the operation may become a source of dan- ger. Operate your machine only if regularly maintained. Only in this way you can assume that your device is op- erating safe, economical and without malfunctions. Do not clean, maintain, setup or repair the machine whilst running. Moving parts may cause serious in- juries. Do not use fuel or other ammable solvents to clean the equipment. m WARNING Vapours of fuels and solvents may explode. Rex the security and safety equipment after reparation and maintenance work. Keep the machine in safe work condition. Especially check the fuel system for tightness. Always remove any dirt from the cooling ns of the en- gine. Residual risks and accident prevention standards Neglect of ergonomic principles Negligent handling of personal protective equip- ment Negligent handling or ommission of the personal protec- tive equipment may cause serious injuries. – Wear prescribed personal protection equipment. Human behaviour, misbehaviour For any work be fully concentrated. m Residual risks - Cannot be entirely excluded. Specic safety instructions for handling the device

1. Thoroughly inspect the area to be worked, keep

the working area clean and free of debris to pre- vent tripping. Operate on a at level ground.

2. Never place any part of your body where it would

be in danger if movement should occur during as- sembly, installation, and operation, maintenance, repairing or moving.

3. Keep all bystanders, children, and pets at least 23

meters (75 feet) away. If you are approached, stop the unit immediately.

4. Do not mount on dump box and never carry pas-

5. Never park the machine in a place with unstable

ground which could give way, particularly when it is full.

6. Disengage clutch lever before starting the engine.

7. Start the engine carefully according to instructions

and with feet well away from the moving parts.

8. Never leave the operating position when the en-

9. Always hold the unit with both hands when operat-

ing. Keep a rm grip on the handlebars. Beware that the machine may unexpectedly bounce up- ward or jump forward if the machine should strike buried obstacles such as large stones.

10. Walk, never run with the machine.

11. Do not overload the machine capacity. Drive at a

safe speed, adjusting the speed to the slope of the land, the surface conditions of the road, and the weight of the load.

12. Use extreme caution when in reverse or pulling the

machine towards you.

13. Exercise extreme caution when operating on or

crossing gravel drives, walks, or roads. Stay alert for hidden hazards or trafc.

14. On soft ground, drive at the rst forward/reverse

gear. Do not rapidly accelerate, turn sharply or stop. Safety informations service/ mainte- nance and storage

2. Replace faulty silencers.

3. Before using, always visually inspect to see that the

tools are not worn or damaged. Replace worn or damaged elements and bolts. Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition.

4. Regularly check for leakage or traces of abrasion

in the fuel system, such as porous pipes, loose or missing clamps and damage to the tank or tank cap. Before use all defects must be repaired.

Fuel tank capacity 3,6 l Required engine oil SAE 10W-30 max. slope 12° Max. Oil tank capac- ity 0,6 l Subject to techcnical modications! Information concerning noise emission measured ac- cording to relevant standards: Sound pressure L

= 3,0 dB(A) Wear ear-muffs. The impact of noise can cause damage to hearing. Vibration Left Steering Lever A

The specied vibration emission value has been meas- ured according to a standardised testing procedure and can be used for comparison of one electric tool with another. The specied vibration emission value can also be used for an initial assessment of the load. m WARNING The vibration emission value can vary from the spec- ied value during the actual use of the electric tool, depending on the type and the manner in which the electric tool is used. Try to minimise stress from vibra- tions as low as possible. Some examples of means for reducing the vibration stress are wearing gloves while using the tool and limiting work time. In the process all parts of the operating cycle must be taken into account (such as times in which the electric tool is switched off or time in which it is switched on, but is not running un- der a load). Limit the noise and vibration to a minimum!

• Use only faultless device.

• Maintain and clean the unit regularly.

• Customize the way you work on the equipment.

• Do not overload the device.

• If you unsure, bring the device to a service station

• Switch off the unit if you do not use it. Electrical residual risks Electrical contact Touching the spark plug may cause an electrical shock. – Never touch the spark plug while the engine is run- ning. Thermal residual risks burns, chilblains Touching of the exhaust/ case may cause burns. – allow motor driven machines to cool. Danger from noise hearing damage Prelonged unprotected work with the device may cause hearing damage. – Always wear ear-muffs Danger caused by materials and other substances Contact, inhalation The emissions of the machine may cause damages to health. – Only use the motor driven machine outdoors. Fire, explosion m Fuel is ammable. – During work and refuelling smoking and open ames are prohibited. In case of emergency In case of a possibly occuring accident take the neces- sary rst aid steps as appropriate and obtain qualied medical aid as quickly as possible. If you obtain aid please give the following informa- tions:

1. Where did it happen

5. Who is reporting!

Heruntergeladen von manualslib.de Handbücher-Suchmachiene www.scheppach.com [e-mail] +(49)-08223-4002-99 +(49)-08223-4002-58 26 I 108 Throttle control (Fig.1/Pos.1)

• It controls engine speed. Put the throttle control (1) on low speed (L) or high speed (H) or an intermedi- ary position between L and H to increase or decrease the speed of engine. Left steering lever (Fig.1/Pos.5) Operate the lever (5) to turn left. Right steering lever (Fig.1/Pos.3) Operate the lever (3) to turn right. Gear selection lever (Fig.1/Pos.7)

• It controls forward or reverse movements of the ma- chine. Fixation dump box (Fig.3/Pos.6)

• Pull the xation dump box (Fig. 3/pos. 6) with the right hand in the direction A1 and Unlock the tipper lever (B).

• After unlocking the dump box (8) it can be emptied by tilting (see Fig.2 pos.A3). m NOTE If full loading or transporting heavy loads, the empty- ing of the dump box (8) is carried out with the help of a second person. After emptying the dump box (8) you can lower shown like Fig. 2 Pos.A4. Lock the dump box (8) by select- ing the xation dump box (6) to position (A2) shown in Fig. 3. Starting engine (Fig.1/4/14) Cold starts

• Turn choke lever (16) on the engine to position (Fig.14).

• Set the throttle lever (1) on the handlebar at halfway- position.

• Turn the engine switch (2) on.

• Set the fuel cock (15) to position

• Pull the starting rope (18) slowly several times to al- low the gasoline to ow into the engine’s carburetor. - Then hold the start handle (18) rmly and pull rope out a short distance until you feel some resistance. - Then pull the rope smoothly and briskly, and allow rope to return gently. Do not let the rope snap back. If necessary, pull the rope several times until the engine starts.

• Allow the engine to run for several seconds to warm up.

• Allow the engine to run for several seconds to warm up. Then, gradually move chock lever (16) to posi- tion . m NOTE Restarting an engine that is already warm from previ- ous running does not normally require use of the choke.

7. Before starting up

m ATTENTION! Always check before starting the engine:

• Check the fuel level and top it up if necessary - the tank (21) should be at least half lled

• Make sure that the machine has sufcient ventilation

• Make sure that the ignition cable (25) is secured to the spark plug (13)

• Condition of the air lter

• Condition of the fuel lines

• The external bolt connections for tightness Filling with fuel Recommended fuel Fill the only clean fuel with min. 90 octane and max. 5% bio-ethanol content in the fuel tank (21). m NOTE Fill tank to no more than 12.5mm (1/2”) below the bottom of the ller neck to provide space for expan- sion. Use only fresh and clean fuel. m Attention! Water or impurities in the petrol damage the fuel system. Tank volume: 3,6 litre m Refuel in a well-ventilated area with the stopped engine. If the engine has been running, allow it to cool rst. Never refuel the engine inside a building where gasoline fumes may reach ames or sparks. Petrol is highly ammable and explosiv. You can get burns or other serious injuries when handling fuel.

• Switch off the engine and keep it away from heat, sparks and ames.

• Refuelling only outdoors.

• Immediately clean up spilled petrol.

8. Functions and controls

Engine switch (Fig.1/Pos.2) The engine switch (2) enables and disables the igni- tion system. The engine switch (2) must be in the “ON” position for the engine to run. The engine switch (2) must be in the “OFF” position to stop the engine. Clutch control lever (Fig.1/Pos.4)

• Actuating the clutch control lever (4) - Clutch engaged (Press the latch (Figure 8 / A), then you can press the clutch control lever down- wards)

• Release the clutch control lever (4) - clutch disengaged. Heruntergeladen von manualslib.de Handbücher-Suchmachiene www.scheppach.com [e-mail] +(49)-08223-4002-99 +(49)-08223-4002-58 27 I 108 Lowering the engine speed to idle the engine will help extend the life of the engine, as well as conserve fuel and reduce the noise level of the machine. Stopping engine m Attention! To stop the engine in an emergency, simply turn the engine switch (2) to the „OFF“ position. Under normal conditions, use the following procedure.

• Move the throttle lever (1) to the “L“ position.

• Let engine idle for one or two minutes.

• Turn the engine switch (2) to the “OFF” position.

• Turn the fuel valve lever (15) contrary to the position . m NOTE Do not move choke control (16) to stop engine. Backre or engine damage may occur.

A proper maintenance and lubrication will help the ma- chine in a perfect working condition. Preventive maintenance m WARNING Turn off engine and disengage all command levers. En- gine must be cool. Disconnect the spark plug cap (25) from the spark plug (13) (see Fig. 15). Inspect the general condition of the unit. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, and any other condition that may affect its safe operation. Remove all debris and other materials that may have accumulated to the wheels and unit. Clean after each use. Then use a premium quality lightweight machine oil to lubricate all moving parts. m Never use a “pressure washer” to clean your unit. Water can penetrate tight areas of the ma- chine and its transmission case and cause dam- age to spindles, gears, bearings, or the engine. The use of pressure washers will result in shortened life and reduce serviceability. Adjusting clutch (Fig.16) As clutch wears out, the same lever could have a wider opening, being so uneasy to use. This means that it is necessary to adjust the cable, setting clutch lever on its original position acting on the adjustment device (26) and on counter-nut (27). Adjusting steering (Fig.17) If you have difculty steering the unit, you will need to adjust the steering levers (3) + (5) with the special ad- justers (26). Warm starts

• Set the throttle lever (1) on the handlebar at halfway- position.

• Turn the engine switch (2) to pos. “ON”.

• Set the fuel cock (15) to the position

• Pull the starting rope (18) slowly several times to al- low the gasoline to ow into the engine’s carburetor.

• Then pull the rope smoothly and briskly, and allow rope to return gently. Do not let the rope snap back. Operating

• After engine warms up, pull throttle lever (1) to accel- erate engine speed (shown Fig.1 pos.H).

• Engage the required gear (7) and slowly squeeze the clutch control lever (4). Press the latch (Fig. 8 Pos.A) to operate with the clutch lever (4). If the gear does not engage straight away, slowly release the clutch lever (4) and try again. Steering The dumper has the steering levers (3)+(5) on the han- dlebars and this makes steering very easy. To turn right or left, simply operate the corresponding right (3) or left (5) steering lever. The sensitivity of the steering increases in proportion to the speed of the machine and that with the empty ma- chine, a light pressure on the lever is all that is needed to turn. While when the machine is loaded, more pres- sure is required. m Attention! The dumper has a maximum load capacity of 300kg. However, it is advisable to assess the load and adjust it according to the ground on which the machine will be used. It is therefore advisable to cover such stretches using low gear and taking extra care. Avoid sharp turns and frequent changes of direction while driving on the road, in particularly on rough, hard terrains full of sharp, un- even points with a high degree of friction. Remember that the unit has all-wheel drive but you need to be careful when working under adverse weather conditions (ice, heavy rain and snow) or at soil types that can lead to instability of the dumper. Please note that this is a wheeled vehicle that con- siderable pitching when driving over bumps, holes and steps subject. When the clutch control lever (4) is released, the machine will stop and brake automatically. If you stop the machine on a steep slope, you should position a wedge in the direction of fall to secure the device. Idle speed Set throttle control lever (1) to its “L” position to reduce stress on the engine when working is not being per- formed. Heruntergeladen von manualslib.de Handbücher-Suchmachiene www.scheppach.com [e-mail] +(49)-08223-4002-99 +(49)-08223-4002-58 28 I 108

• Remove the air lter cover (Fig.19/Pos.A) by loosen- ing the thumbscrew (Fig.19/Pos.B1)

• Loosen the thumb screw (Fig.20 / Pos.B2) and re- move the air lter (Fig.20/Pos.14)

• Clean the air lter by tapping , replace if necessary.

• Reassemble in reverse order. m WARNING NEVER use gasoline or cleaning solvents with a low ash point to clean the air lter element. A re or explo- sion could result. NOTE Never run the engine without or with a damaged air lter. Dirt gets so into the engine, causing serious engine damage can occur. In this case, seller, and manufacturer disassociate from any warranty. Check, clean and replace spark plug (13) (Fig.11/15) Check the spark plug (13) after 10 hours on dirt and grime. If necessary, clean it with a copper wire brush. Maintenance the spark plug after 50 hours of operation.

• Remove the spark plug ignition cable (25).

• Remove any dirt from the base of the spark plug (13).

• Use a wrench to remove the spark plug (13).

• Check the spark plug (13) visually. Remove any de- bris with a wire brush.

• Look for discolouration on the top of the spark plug. By default, the colour should be bright.

• Check the spark plug gap. An acceptable gap width is 0.6 to 0.7 mm (see Fig.11).

• Remove the spark plug (13)carefully by hand.

• If the spark plug (13) has been inserted, tighten them with a spark plug wrench.

• Attach the spark plug connector (25) at the spark plug (13). Note Loosen spark plug can overheat and damage the en- gine. And over tightening the spark plug can damage the threads in the cylinder head. Lubrication drive chain (Fig.9-10) Remove cover (Fig.9 Pos.A) concerning the screws (19). Regrease drive chain (24) every 500 operating hours. Recap the opening with the lid (Fig.9 Pos.A) and the screws (19) after servicing. Disassembling wheels (Fig.6) For maintenance disassemble the wheels as shown in gure 6. Cleaning

• Keep all safety devices, air vents and the motor housing free of dirt and dust. Wipe the equipment with a clean cloth or clean it with compressed air at low pressure.

• We recommend that you clean your device after each use. Slacken off the locknut (27) and unscrew the adjusters (26) to eliminate the play in the cable, which can occur after initial use or normal wear. Be very careful not to unscrew the adjusters (26) too much because this can create another problem: the loss of traction. Remem- ber to tighten the locknut (27) when you have nished. Lubrication The gearbox is pre-lubricated and sealed at the factory. Oil changes Changing the transmission oil The oil must be replaced every 1000 hours with the en- gine still warm. If necessary leave the engine running for a short time.

• Place a suitable container with a minimum of 2 litre capacity under the oil drain plug (see Fig.12 Pos.28).

• First, open the oil drain plug (28) and then the oil ller neck (29) and leave the entire engine oil ow (Fig.13).

• Close the oil drain plug (28) again.

• ll 1,62 litres of clean transmission oil into the oil ller neck (29). To do this, use a gear oil pump with hose. Insert the hose through the opening in the oil ller neck (see Fig.13). Engine Oil Check the oil level before each use. Remove the oil dipstick (23) and check the machine in horizontal posi- tion that the oil level is between the two marks. If nec- essary, add oil. Changing the engine oil The oil must be replaced every 50 hours. For this the motor must be warm and stopped. For this run engine for a short time. Afterwards drain oil into a suitable con- tainer. For this purpose remove the dipstick (Fig. 18 pos.23) and the oil drain plug (Fig. 18 pos.22). Maybe take a suitable hose or tube to help. After the oil has been completely drained mount the oil drain plug (22) again, ll in new oil and close the oil ller cap (23). Recommended engine oil SAE 10W-30 or SAE 10W-40 (depending on applica- tion temperature). Dispose of waste oil properly at the local used oil col- lection point. It is forbidden to discharge waste oil into the ground or mixed with other waste. Important hint in case of sending the equipment to a service station: In case of delivery, please note that the unit must be free of oil and fuel to ensure safe shipment. Air lter Frequently cleaning of the air lter prevents carburetor malfunction. Clean the air lter and change air lter inserts

• The air lter (Fig.20/Pos.14) should be cleaned every 30 hours. Heruntergeladen von manualslib.de Handbücher-Suchmachiene www.scheppach.com [e-mail] +(49)-08223-4002-99 +(49)-08223-4002-58 29 I 108

m WARNING Let the engine cool down before transporting the ma- chine or storing indoors to avoid burns or re hazards. If you want to transport the unit empty the fuel tank before. Clean the unit with a brush or a broom of coarse dirt.

12. Disposal and recycling

The disposal instructions are based on icons placed on the appliance or its package. A description of the indi- vidual meanings, is shown in chapter “Explanation of symbols on the device”. Transport package disposal The package protects the appliance against damage during transport. Packing materials are usually chosen depending on their environmental friendliness and dis- posal method and can therefore be recycled. Returning the package to material circulation saves raw materials and reduces waste disposal costs. Parts of packages (e.g. foils, styropor®) can be danger- ous to children.Risk of suffocation! Keep parts of pack- ages away from children and dispose them as soon as possible.

• Clean the unit regularly with a damp cloth and some soft soap. Do not use cleaning agents or solvents; they may damage the plastic parts of the appliance. Make sure that no water can get inside the unit. Please note that the following parts of this product are subject to normal or natural wear and that the following parts are therefore also required for use as consuma- bles. Wear parts*: spark plug, belt

• Not necessarily included in the scope of delivery!

1. Perform all general maintenance, which are in the

User’s Guide in the Maintenance section.

2. Let the fuel out of the tank (Use a commercially

plastic fuel pump from the hardware store).

3. After the fuel is drained, start the machine.

4. Let the machine in idlespeed running until it stops.

That cleans the carburetor from the remaining fuel.

5. Let the machine cool down. (about 5 minutes)

6. Remove the spark plug.

7. Fill a small amount of 2-stroke engine oil into the

ring chamber. Pull out several times the starter cord gently to wet the internal components with the oil.

8. Replace the spark plug.

9. Clean the outer casing of the machine.

m Do not use strong detergents or petroleum based cleaners when cleaning plastic parts. Chemicals can damage plastics.

10. Store your machine on a straight bottom in a clean,

dry building with good ventilation. m Do not store the machine with fuel in a non- ventilated area where fuel fumes may reach ame, sparks, pilot lights or any ignition sources. Recommissioning

1. Remove the spark plug.

2. Pull the starter rope out several times. It cleans the

ring chamber of oil residues.

Heruntergeladen von manualslib.de Handbücher-Suchmachiene www.scheppach.com [e-mail] +(49)-08223-4002-99 +(49)-08223-4002-58 30 I 108 Troubleshooting Important hint in case of sending the equipment to a service station: Due to security reasons please see to it that the equipment is sent back free of oil and gas! Problem Cause Remedy Engine fails to start. 1. Spark plug wire disconnected.

2. Out of fuel or stale fuel.

3. Choke not in open position.

4. Blocked fuel line.

1. Attach spark plug wire securely to spark

2. Fill with clean, fresh gasoline.

3. Throttle must be positioned at choke for a

4. Clean the fuel line.

5. Clean, adjust gap, or replace.

6. Wait a few minutes to restart, but do not

prime. Engine runs erratically. 1. Spark plug wire loose.

2. Unit running on CHOKE.

3. Blocked fuel line or stale fuel.

5. Water or dirt in fuel system.

6. Dirty air cleaner.

7. Improper carburetor adjustment.

1. Connect and tighten spark plug wire.

2. Move choke lever to OFF.

3. Clean fuel line. Fill tank with clean, fresh

5. Drain fuel tank. Rell with fresh fuel.

6. Clean or replace air cleaner.

7. Consult the service.

Engine overheats. 1. Engine oil level low.

4. Carburetor not adjusted properly.

1. Fill crankcase with proper oil.

2. Clean air cleaner.

3. Remove housing and clean.

4. Consult the service

Machine does not move while engine is running.

1. Gear is not properly selected.

2. Driving tracks not tight enough.

1. Ensure gear lever is not in-between two dif-

2. Tighten driving tracks.

Stockage 42 11: Transport 42