WCU 0.5KW A - Fridge GYS - Free user manual and instructions

Product type	Cooler for welding torches (cooling unit)
Brand	GYS
Model	WCU 0.5KW A
Use	Cooling of water-cooled TIG torches
Compatibility	TIG 220 DC, TIG 300 DC, TIG 220 AC/DC
Cooling type	Water circulation
Protection	Water level and flow (on WCU1KWA/B models)
Operating temperature	-10 to +40 °C
Storage temperature	-20 to +55 °C
Maximum humidity	50% at 40°C, 90% at 20°C
Maximum altitude	1000 m
Protection rating	IP23
Power	0.5 kW
Maintenance	Change the coolant every 12 months
Cleaning	Regularly dust off with a blower
Safety	Wear insulating gloves, flame-resistant clothing, welding mask
Warranty	2 years (parts and labor)

Frequently Asked Questions - WCU 0.5KW A GYS

How to install the WCU 0.5KW A cooling unit?

Make sure the TIG welder is switched off before connecting the cables. Fill the tank with the recommended coolant to the MAX level. Connect the torch hoses. The cooling unit is automatically detected by the welder.

What coolant should I use?

Use only the coolant recommended by the manufacturer. Do not use standard automotive coolant as it can cause solid deposits and block the circuit.

How often should the coolant be changed?

The coolant must be changed every 12 months to prevent deposits from blocking the circuit.

What to do in case of an error message?

Consult the associated welding machine manual, chapter 'Error Messages, Fault, Cause, Remedy', as the diagnosis is reported on the machine.

How to clean the cooling unit?

Disconnect the unit, wait for the fan to stop, then remove the cover and dust off with a blower. Have the connections checked by qualified personnel.

Which torches are compatible?

The cooling unit is compatible with water-cooled TIG torches used on TIG 220 DC, TIG 300 DC, and TIG 220 AC/DC welders.

What is the warranty?

The warranty covers manufacturing defects for 2 years from the date of purchase (parts and labor), excluding normal wear and misuse.

Can the cooling unit be used outdoors?

Yes, the protection rating IP23 allows outdoor use, sheltered from driving rain and not exposed to sunlight.

How to disconnect the cooling unit?

Make sure the cooling unit is switched off before disconnecting the liquid input and output hoses from the torch.

What are the important safety instructions?

Wear flame-resistant clothing, insulating gloves, a welding mask. Do not touch live parts. Disconnect and wait 2 minutes before opening the unit.

USER MANUAL WCU 0.5KW A GYS

FR 2-6/37-40
EN 7-11/37-40
DE 12-16 / 37-40
ES 17-21/37-40
RU 22-26 / 37-40
NL 27-31/37-40
IT 32-36/37-40

WCU 0.5KW A

WCU 1KW A

WCU 1KW B

AVERTISSEMENTS - RÉGLES DE SECURITÉ

CONSIGNE GÉNÉRALE

INSTALLATION - FONCTIONNEMENT PRODUIT

Read and understand the following safety recommendations before using or servicing the unit. Any change or servicing that is not specified in the instruction manual must not be undertaken.

The manufacturer is not liable for any injury or damage due to a non-compliance with the instructions featured this manual. In the event of problems or uncertainties, please consult a qualified person to handle the installation properly.

ENVIRONMENT

This equipment must only be used for welding operations in accordance with the limits indicated on the descriptive panel and/or in the user manual. The operator must respect the safety precautions that apply to this type of welding. In case of inadequate or unsafe use, the manufacturer cannot be held liable for damage or injury.

This equipment must be used and stored in a place protected from dust, acid or any other corrosive agent. Operate the machine in an open, or well-ventilated area.

Operating temperature: Use between -10 and +40^ (+14 and +104^) Store between -20 and +55^ (-4 and 131^)

Air humidity: Lower or equal to 50% at 40^ (104^) Lower or equal to 90% at 20^ (68^)

Altitude: Up to 1000 meters above sea level (3280 feet).

PROTECTION OF THE INDIVIDUALS

Welding exposes the user to dangerous heat, arc rays, electromagnetic fields, noise, gas fumes, and electrical shocks. People wearing pacemakers are advised to see their doctor before using this device.

To protect from burns and radiation, wear clothing without cuffs. These clothes must be insulated, dry, fireproof and in good condition covering the whole body.

Wear protective gloves which guarantee electrical and thermal insulation. It may be necessary to install fireproof welding curtains to protect others against arc rays, weld spatters and sparks. Inform the people around the working area to never look at the arc ray or the molten metal, and to wear protective clothes.

It is necessary to protect yourself with a welding hood (rated NR.10 or higher) and to protect your eyes during cleaning operations. Do not operate whilst wearing contact lenses.

Ensure ear protection is worn by the operator if the work exceeds the authorised noise limit. Ensure ear protection is worn by anyone in the welding area.

Keep hands, hair and clothes away from moving parts (e.g. engine, fan). Never remove the safety cover of the wire feeder when the machine is plugged in. The manufacturer is not responsible for any accident or injury that happens as a result of not following these safety precautions. The pieces that have just been welded are hot and may cause burns when manipulated.

During maintenance work on the torch, you should make sure it's cold enough and wait at least 10 minutes before any intervention. The cooling trolley must be on when using a water cooled torch in order to ensure that the liquid does not cause any burns. ALWAYS ensure the working area is left as safe and secure as possible to prevent damage or accidents.

WELDING FUMES AND GAS

The fumes, gases and dust produced during welding are hazardous. It is mandatory to ensure adequate ventilation and/or extraction to keep fumes and gases away from the work area. An air fed helmet is recommended in cases of insufficient air supply in the workplace.

Check that the air intake complies with safety standards.

Care must be taken when welding in small areas, and the operator will need supervision from a safe distance. Welding certain pieces of metal containing lead, cadmium, zinc, mercury or beryllium can be extremely toxic. The user will also need to degrade the workpiece before welding. Gas cylinders must be stored in an open or ventilated area. The cylinders must be in a vertical position secured to a support or trolley. Do not weld in areas where grease or paint are stored.

FIRE AND EXPLOSION RISKS

Protect the entire welding area. Compressed gas containers and other inflammable material must be moved to a minimum safe distance of 11 meters.

A fire extinguisher must be readily available. Be careful of spatter and sparks, even through cracks.

It can be the source of a fire or an explosion.

Keep people, flammable objects and containers under pressure at a safe distance.

Welding of sealed containers or closed pipes should not be undertaken. If opened, the operator must remove any inflammable or explosive materials (oil, petrol, gas).

Grinding operations should not be directed towards the device itself or any flammable materials.

ELECTRIC SAFETY

The machine must be connected to an earthed electrical supply. Use the recommended fuse size.

An electrical discharge can directly or indirectly cause serious accidents, if not deadly.

Never touch live parts inside and outside of the device when it is on (Torches, clamps, cables, electrodes) as they are connected to the welding circuit. Before opening the device, it is imperative to disconnect it from the grid and wait 2 minutes so that all the capacitors are discharged.

Do not touch the torch or electrode holder and earth clamp at the same time.

Be sure to change the cables and torches if they are damaged, to be performed by qualified and authorised personnel.

The dimensions of these accessories should be sufficient.

Always wear dry clothes in good condition, in order to be insulated from the electrical circuit. Wear insulating shoes, regardless of the environment in which you work in.

TRANSPORTATION OF THE MACHINE

It is preferable to drain the cooling unit before transport.

Do not place/carry the unit over people or objects.

INSTALLATION

Rules to follow:

• Put the machine on the floor (maximum incline of 10^ .)
• Ensure the work area has sufficient ventilation for welding, and that there is easy access to the control panel.
• The machine must be placed in a sheltered area away from rain or direct sunlight.
• The machine must not be used in an area with metal dusts.
  The machine protection level is IP23, which means:
• Protection against access to dangerous parts from solid bodies of a ≥ 12.5mm diameter and,
• Protection against the rain inclined at 60% towards the vertical.

These devices can be used outside in accordance with the IP23 protection index.

The manufacturer does not incur any responsibility regarding damages to both objects and persons that result from an incorrect and/or dangerous use of the machine.

MAINTENANCE / RECOMMENDATIONS

Maintenance should only be carried out by a qualified person.

Ensure the machine is unplugged, and that the ventilator inside has stopped before carrying out maintenance work. High Voltage and Currents inside the machine.

• Remove the casing 2 or 3 times a year to remove any excess dust. Take this opportunity to have the electrical connections checked by a qualified person, with an insulated tool.
• Regularly check the condition of the power supply cable. If the power cable or connection cables are damaged, they must be replaced by the manufacturer, its after sales service or an equally qualified person to prevent danger.
• Ensure the ventilation holes of the device are not blocked to allow adequate air circulation.

The cooling liquid must be changed every 12 month in order to avoid sediments which could block the torch cooling circuit. Any leak or residual fluid after use, must be handled within the appropriate purification factory. If possible, recycle the product. It is prohibited to empty the product into a river, sceptic tank or a draining system. The diluted fluid must not be emptied in the sewers, unless authorised by the local regulations.

INSTALLATION - PRODUCT OPERATION

Only qualified personnel authorized by the manufacturer should perform the installation of the welding equipment. During set up, the operator must ensure that the machine is unplugged.

HARDWARE DESCRIPTION

The cooling unit is a system designed to cool the water cooled torches connected to your TIG :

Compatibility	TIG 220 DC TIG 300 DC TIG 220 AC/DC
WCU 0.5 KWA - -	✓
WCU 1 KWA -	✓		✓
WCU 1 KWB - -		✓

This device is controlled directly by the welding machine via two connection cables.

The WCU1KWA and WCU1KWB cooling units feature:

• with a water level protection making sure the filling is at the minimum level for the good functioning of the cooling system but also for a good torch cooling.
• with a water flow protection in order to protect the torch against a blockage at the level of the water circuit or a damage of the torch connection.

The recommended cooling system unit is automatically detected by the machine. In the OPTION menu, this cooling unit system can be deactivated. Warning! Do not plug the cooling unit whilst the TIG machine is on.

INSTALLATION AND CONNECTION

COOLING LIQUID

The operator must fill the tank up to its maximum indicated on the front of the cooling unit but never under the minimum line or a warning message will be displayed on the screen. The cooling liquid recommended by the manufacturer, must be used (ref. 052246). The use of any other coolant, and including the special automotive one, can lead, by electrolysis effect, to the accumulation of dumps in the cooling system, damaging it and even more by blocking the circuit.

The maximum level indication is essential to optimize the duty cycle of the machine.

Any damage caused to the machine by the use of another cooling liquid will not be taken under warranty.

The recommended cooling system unit is automatically detected by the machine. In the OPTION menu, this cooling unit system can be deactivated.

Make sure that the cooling unit is turned off before disconnecting the inlet and outlet hoses for torch liquid.

The coolant is harmful and irritates the eyes, the mucus membranes and the skin. Hot liquid may cause burns.

TROUBLESHOOTING

This device integrates a default management system. This allows the operator to diagnose the errors and anomalies with the help of the instruction manual (Troubleshooting chapter).

WARRANTY

The warranty covers faulty workmanship for 2 years from the date of purchase (parts and labour).

The warranty does not cover:

• Transit damage.
• Normal wear of parts (eg.: cables, clamps, etc.).
• Damages due to misuse (power supply error, dropping of equipment, disassembling).
• Environment related failures (pollution, rust, dust).

In case of failure, return the unit to your distributor together with:

• The proof of purchase (receipt etc ...)
• A description of the fault reported

Compatible	TIG 220 DC TIG 300 DC TIG 2	20 AC/DC
WCU 0.5 KWA - -	✓
WCU 1 KWA -	✓
WCU 1 KWB - -		✓

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• 060pyoBaanHe HmeeT3aunTy IP23, qTo 03Naayet
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YCTAHOBKA IN PUNHUN DEICTBNA

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ONICAHNE ANIAPATA

Cnctema oxlaaekdne (kyep) npedna3nauhe na dny oxlaakdehna ropeIOK, oxlaakdaembIX kndkoctbno, noKnoueHHbIX K annapaty TIG :

COBMECTHMOCTb	TIG 220 DC TIG 300 DC TIG 2	20 AC/DC
WCU 0.5 KWA - -	✓
WCU 1 KWA -	✓
WCU 1 KWB - -		✓

3n annapaTbI ynpabraHOTc CBAPoHbIM annapaTOM C NOMOuBIO DByX NOKJIQUeHHbIX K Hemy pyKaBOB.

BLOKO oxlaJckHeN WCU1KWA n WCU1KWB ochaueHb:

-3auntoy ypOBH KINKOCTH, o6ceNueHBaoUeM MHNMaJIbHO Heo6xOuIMoe dIra pa60Tb CnCTembl OXIAJKeHrropeJIKN HAnONHeHne.
-3aunToIpoaun JxukocTn IIO3BOJALooe H36ExaTb Opa3OBAHn npo6Kn B CNTMe UpkyJauu JxukocTn NIn IOBpeXdeHn pyKaBa rOpEnKn.

PncyTcBne Kynepa ABToMaTHueckn OnpedEnaeTc npn nOKnIOueHm. B MeHIOPTION CBAPoHOro annapaTa, Kynep moKet 6bIb 3abIoKpOBaH.

BHHMaHHe! He nooCoeHNrT CnTeMy oxJaXDeHnK annapaTy TIG ecnn OH BKnIOueH.

YCTAHOBKA I NOKJIIOUOHEHNE

OXIAKDAIOUJAKNDKOCTb

Pe3epByap kynepa doJnkeh o6bHbHanonHeNo do pekomehoBHOYPOBHA MAX, yka3aHoro Ha ypOBhempe cnepeyn Knyepa, Ho H N B KOem cnuyae He nKx yPBOH MIN - B 3TOM cnuyae Ha ekpahe annapata TIG noBHTc npdynpkdoaOe coo6uene. Heo6xoJIMo NCnIb30BaTB oxJaDIOy JxNkOCTb, pekomHcyemyIO npOn3BODnteEM. IcnoJIb3OBAHne dpynx oxJaXdoUxix xNkOCTe, HanpImep TOcoJa, 13-3a npOceca 3a6tB ee.

3TOT peKoMeHDoBaHHb IyPoBeHb MAX Upe3BbHaIHO BaxeH dIaONIMn3aunn % OXnaJdaemoi ropeKn.

JIO6oe NOBpeKdHne annapata, CBraHHoe C INcNoIb3OBAHne OTnHOn OTe peKoMeHdyEmo JNDKOCTn OxJaXeHn, He 6ydt paccMaTpBaTbcr KaRapaHTmHb cnya.

PekomnoBaHHa CnTeMa OxJaXeHn ABTomatHeckn OnPepEnrTcAnnapaTOM TIG. B MeHIOPTION CBapOuHoro annapaTa, Kynep MoKet 6bItb 3a6IkpovBaH.

Y6eNTecb TOM, YTO CNTema OXlaKDeHn BblKnIOueHa npeed TEM, KAK OTcoeHNHTb pykaba IODaHn BblOda XnIKoCTN OT ropEnK.

Oxlaaaoaa Kndkoctb BpeHa n pa3paKaet rna3a, cinnctyio 06oOnouky KOxy. Topraa Kndkoctb MoKeT Bbl3BaTb OxOrn.

COOBUHNAOBOWBKE,HENCPABHOCTN,NX PNUHHI N UCTPAHEHNE

DaHHoe o6OpDIOBaHHe IMeET CnCTeMy npOBepKHeuCpABHocTei, nepeaUeien HhOpMaunHo HeoCpeCTBeHNO Ha nCTOuHNK. 3To no3BOJnEe ONpeJeHTb HeuCnpABHocTb B pykoBcTBe No EKnIyatauN NODcoEINHeHORo CBapOvHoro annapaTa (rnaBa CoooHnra 06 Own6ke, HeuCnpABHocTn, IN PnUnHbN u YcTpaHene).

TAPAHTR

TapaHTn paCnpoctpaHReTc H a IIO6o3aBODcKo DeΦeKT nIb 6paK B TeueHne 2x let C daTbI nokyPkn n3dEInna (3aIpuactn npapooa cnla).

Fapantn He paonpoctpaenrca Ha:

-JIIO6bIe NIOJOMKn, Bbl3BaHHbIe TpaHCnOpTnPOBkO.
- HopmaJIbHbI n3Hoc detaJIe (HaIpIMep : Ka6eJI, 3axMbI u T.d.).
CnyuHnepaBnIbHO nCnoIb3ObaHHa (oun6ka nITaHHa, naeHHe, pa360pKa).
CnyanBbIXOaH3cTPOn3-3aOKpyKaHOeIcpebl(3arpa3HeHneBO3dyxa,Koppo3n,bln).

PnBbIXOe n3 cTpo, o6paNTecb B NYKTK NOKyTNKn annapaTa C npdeBraBHeHem CneDyoUxN DOKyMeHTOB:

• DOKyMeHNT, NOITBepKdAIOUIN NOKyNkY (c DaToI): KaccOBbI YeK, INHOBc...
  -ONICAHNE NOJOMKN.

WAARSCHUWING - VEILIGHEIDSINSTRUCTIES

ALGEMENE INSTRUCTIES

INSTALLATIE VAN HET APPARAAT