Inox Drain 20000 HD - Pump AL-KO - Free user manual and instructions

USER MANUAL Inox Drain 20000 HD AL-KO

Technical line drawings of three different industrial electrical enclosures with visible wiring and components (no text or labels)

Inhaltsverzeichnis

D 8

EN 13

NL 18

FR 23

ES 28

IT 33

SL 38

HR 43

PL 48

CS 53

SK 58

DA 63

SV 68

NO 73

FI 78

ET 83

LT 88

LV 93

HU 98

TR 103

RU 108

UK 114

© 2016

AL-KO KOBER GROUP Kötz, Germany

This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without the express permission of the AL-KO KOBER GROUP.

	DRAIN 10000 Art.Nr. 112 825	DRAIN 12000 Art.Nr. 112 826	DRAIN 10000 INOX Art.Nr. 112 827	DRAIN 15000 INOX Art.Nr. 112 828	DRAIN 20000 HD Art.Nr. 112 836
	650 W 850 W 750 W 1100 W 1300W
	230 V AC/50 Hz 230 V AC/50 Hz 230 V AC/50 Hz 230 V AC/50 Hz 230 V AC/50 Hz
	X 8 X 8 X 8 X 8 X 8
	7 m 7 m 7 m 7 m 7 m
	8 m 10 m 9 m 11 m 11 m
	10000 l/h 12000 l/h 10000 l/h 15000 l/h 20000 l/h
	35 °C 35 °C 35 °C 35 °C 35 °C
(ZH85)	10 cm 10 cm 9,5 cm 9,5 cm 10 cm
	30 mm 30 mm 30 mm 30 mm 38 mm
	5,7 kg 6,9 kg 6,7 kg 6,8 kg 9,5 kg
	4 cm 4 cm	3,5 cm	3,5 cm 4,5 cm
	on: 43 cmoff: 22 cm	on: 44 cmoff: 23 cm	on: 33 cmoff: 25 cm	on: 43 cmoff: 24 cm	on: 46 cmoff: 22 cm
	10 m 10 m	10 m 10 m 10 m

DRAIN 10000 / DRAIN 12000

A ① ② ③ ④ ⑤ ⑥ ⑦ ⑧

B Start min. 450 mm Stop min. 450 x 450 mm

DRAIN 10000 INOX / DRAIN 15000 INOX

D

Technical diagram of a mechanical device with numbered components for identification

E

Start min. 450 mm Stop min. 450 x 450 mm

F
DRAIN 10000 INOX

DRAIN 15000 INOX

DRAIN 20000 HD

G ① ② ③ ④ ⑤ ⑥ ⑦ ⑧

H Start min. 450 mm Stop min. 450 x 450 mm

Scope of delivery.... 14

Safety instructions....14

Assembly....14

Startup....15

Maintenance and care.... 15

Storage....15

Disposal....15

Help in case of malfunctions....16

EU DECLARATION OF CONFORMITY......17

Warranty.... 17

PRODUCT DESCRIPTION

This documentation describes various different models of immersion pumps. Identify your model using the identification plate.

Product overview

1 Connection cable with mains plug

2 Carrying handle

3 Float switch cable

4 Pump housing

5 Float switch

6 Suction slots

7 Connection elbow

8 Combination nipple

9 Venting (only Drain 10000/15000 INOX/Drain 20000 HD)

Function Drain 10000 / 12000

The immersion pump draws the conveying medium through the suction slots directly and feeds it to the pump outlet at the combination nipple. It is switched on and off using a float switch.

ABOUT THIS HANDBOOK

Read this documentation before starting up the machine. This is a precondition for safe working and flawless operation.
- Observe the safety warnings in this documentation and on the product.
This documentation is a permanent integral part of the product described and must be passed on to the new owner if the product is sold.

Explanation of symbols

CAUTION!

Following these safety warnings carefully can prevent personal injury and/or material damage.

Special instructions for greater ease of understanding and improved handling.

Function Drain 10000 INOX / 15000 INOX / DRAIN 20000 HD

The immersion pump draws the conveying medium through the suction slots directly and feeds it to the pump outlet. It is switched on and off using a float switch. In order to operate properly, the immersion pump must be vented at the venting facility.

Inox stainless steel

Units marked with the designation "INOX" are supplied in stainless steel. The structure and function are unaffected by this.

Designated use

The immersion pump is designed for private use in the house and garden. It must only be operated within the framework of the deployment limitations in accordance with the technical data.

The immersion pump is suitable for:

Water removal in the event of a flood
■ Re-pumping and pumping out from vesselsl
Water removal from streams and shafts
Water removal from drains and trickle shafts.

The immersion pump is only suitable for conveying the following fluids:

Clear water, rainwater
Chlorine-containing water

Waste water
- Dirty water having a max. suspended matter proportion of 5 % and a grain size of max. 30 mm* diameter.

Any use not in accordance with this designated use shall be regarded as misuse.

* 38 mm Drain 20000 HD

Possible misuse

The immersion pump must not be used continuously. They are not suitable for conveying:

Drinking water
Salt water
Foodstuffs
Aggressive media, chemicals
■ Corrosive, flammable, explosive or fuming fluids
Fluids that are hotter than 35 °C
Water containing sand and abrasive fluids

SCOPE OF DELIVERY

Thermal protection

The unit is fitted with a thermal protection switch which switches the motor off in the event of overheating. The pump switches on again automatically after a cooling down period of approx. 15 - 20 minutes.

Operate the unit only if the immersion pump is fully immersed.

SAFETY INSTRUCTIONS

CAUTION!

Risk of injury!

Use the machine and the extension cable only in perfect working order. Damaged equipment may not be operated.

Do not disable safety and protective devices!

Children, or people who are not familiar with the operating instructions, are not allowed to use the machine.
- Never lift, transport or suspend the unit using the connection cable.
■ Unilateral modifications or conversions of the unit are prohibited.

Electrical safety

CAUTION!

Danger when touching voltage conducting parts!

Disconnect the plug from the mains if the extension cable is damaged or severed! We recommend connecting a RCD (residual current operated device) having a nominal residual current of < 30 mA.

The pump may not be operated while people are in the pool or pond.
The house mains voltage must agree with the details quoted in the technical data, do not use any other supply voltage.
The unit must only be operated with an electrical installation in accordance with DIN/VDE 0100, Part 737, 738 and 702. Protection must be provided by a 10 A line protection switch and a RCCD (residual current operated device) having a nominal residual current of 10/30 mA.
Use only extension cables that are suitable for use outdoors - minimum cross-section 1.5 mm ^4 . Cable drums should always be unrolled completely.
- Damaged or brittle extension cables must not be used.
→ Check the condition of your extension cable each time you start to use the equipment.

ASSEMBLY

Mounting the pressure line

see Fig. A, D and G

1. Screw the connection elbow (7) into the pump outlet.
2. Screw the combination nipple (8) into the connection elbow.
3. Fix a hose to the combination nipple.

The combination nipple can be trimmed to suit the selected hose connection. Use the largest possible hose diameter.

STARTUP

Safety

CAUTION!

Exclude, by suitable means, that, in the event of a fault in the immersion pump, consequential damage is caused by flooding.

■ Make sure that the immersion pump is standing securely or operate the immersion pump suspended from a rope.
■ Make sure there is adequate clearance under the pump.
- Never allow the immersion pump to run against a closed off pressure line.
- When using in shafts, make sure the size is adequate.
■ Always cover the shaft with a secure foot-plate.

Switching the pump on

see Fig. A - H

CAUTION!

The immersion pump must not draw in any solid bodies. Sand and other abrasive materials in the conveying medium will destroy the immersion pump.

1. Unwind the connection cable (1) completely.
2. Make sure that the electrical plug connection is mounted in the area safe from flooding.
3. Change the terminal position and adjust the switching points of the float switch (5) individually.
4. Attach the cable on the float switch to the pump housing (4) securely.

→ Recommended cable length on the float switch approx. 120 mm

Use a suitable plate to ensure secure mounting of the immersion pump on muddy, sandy or stony ground.

1. Immerse the immersion pump in the conveying medium slowly. Hold the immersion pump at a slight angle to allow any air to esacape.
2. Vent the immersion pump DRAIN 10000 INOX/15000 INOX/DRAIN 20000 HD at the venting unit (Fig. D -9/ G-9).
3. Insert the mains plug into the plug socket.

⇒ The immersion pump switches on automatically using the float switch when a specific water level has been reached, and switches off again if the water drops below the switch-off height.

Switching the pump off

1 Remove the mains plug from the plug socket.

MAINTENANCE AND CARE

■ Disconnect the machine from the mains power supply before commencing assembly and maintenance work.

Cleaning the pump

After conveying chlorine-containing swimming pool water or fluids that leave a residue, the pump must be flushed out with clear water.

1. Clean the suction slots on the suction foot if necessary with clear water.

STORAGE

In the event of a risk of frost, the system must be drained completely.

DISPOSAL

Do not dispose of worn-out machines or spent batteries (including rechargeable batteries) in domestic waste!

The packaging, machine and accessories are made from recyclable materials and must be disposed of accordingly.

HELP IN CASE OF MALFUNCTIONS

CAUTION!

Disconnect the mains plug before any fault rectification work! Faults in the electrical system must be rectified by a qualified electrician.

Malfunction Possible cause Solution

Motor does not run.	Impeller blocked. Remove dirt in the suction area.	Clean with a suitable tool through the opening at the back of the motor housing.
	Thermal protection switch has switched off.	Wait until the thermal protection switch on the immersion pump switches on again. Take note of the maximum temperature of the conveying medium. Have the immersion pump inspected.
	No mains power. Check the fuses, have the power supply checked by a qualified electrician.
	Float switch does not switch off when the water level rises.	Send the immersion pump to an AL-KO service facility.
Pump running but does not feed.	Air in pump housing. Vent the immersion pump by holding it at an angle.
	Blockage on the suction side. Remove dirt in the suction area.
	Pressure line closed off. Open the pressure line.
	Pressure hose kinked. Extend the pressure hose.
Feed rate too low	Hose diameter too small. Use a bigger pressure hose.
	Blockage on the suction side. Remove dirt in the suction area.
	Feed head to high. Observe max. feed head, see technical data!

If the faults cannot be rectified, please contact our customer service department.

EU DECLARATION OF CONFORMITY

We hereby declare that this product, in the version brought into circulation by us, complies with the requirements of the harmonised EU guidelines, EU safety standards and the product-specific standards.

Product Type Manufacturer

Immersion pump, electrical	DRAIN 10000 (INOX)	AL-KO Geräte GmbH
	DRAIN 12000	Ichenhauser Str. 14
Serial number	DRAIN 15000 INOX	D-89359 Kötz
G3023025	DRAIN 20000 HD

Duly authorised person EU guidelines Harmonised standards

Andreas Hedrich	2014/35/EU	EN 60335-1:2012
Ichenhauser Str. 14	2014/30/EU	EN 60335-2-41:2012
D-89359 Kötz	2011/65/EU	EN 62233:2008

We will address claims for any defects in materials and workmanship during the statutory period of limitation by means of repairs or replacements of our choice. The period of limitation is governed by the laws of the country in which the machine was purchased.

Our warranty applies only if:

The machine has been properly handled
The operating instructions have been adhered to
■ Original replacement parts have been used

The warranty is no longer in effect if:

■ Efforts have been made to repair the machine
■ Technical modifications have been made to the machine
The machine has not been used for its intended purpose

The warranty does not cover:

■ Damage to paint work through normal use
Parts subject to wear as indicated in the replacement parts list with a box [xxx xxx (x)]
Internal combustion engines – separate warranty conditions of the respective engine manufacturer apply

The warranty period begins with the purchase by the first buyer. The warranty period begins on the date that appears on the original purchase receipt. In the event of a warranty claim, please your contact supplier or the nearest authorised customer service centre with this warranty declaration and the purchase receipt in hand. This warranty does not affect the legal warranty claims by the purchaser against the seller.

VERTALING VAN DE ORIGINELE GEBRUIKERSHANDLEIDING

Inhoudsopgave

Over dit handboek....18

DÉCLARATION DE CONFORMITÉ CE....27

Garantie....27

DESCRIPTION DU PRODUIT

INFORMATIONS SUR CE MANUEL

DÉCLARATION DE CONFORMITÉ CE

Wolfgang Hergeth Managing Director

EN 55014-1:2012

EN 55014-2:2016

EN 61000-3-2:2014

EN 61000-3-3:2014

2015

JAMSTVO

DEKLARACJA ZGODNOŚCI WE

Wolfgang Hergeth Managing Director

2015

ZÁRUKA

VEDLIKEHOLD OG PLEIE

Wolfgang Hergeth Managing Director

Exploded view diagram of a mechanical assembly with labeled components and part numbers

Country	Company	Telephone	Fax
A	AL-KO KOBER Ges.m.b.H.	(+43)3578/2515-100	(+43)3578/2515-31
AUS	AL-KO INTERNATIONAL Pty. Ltd.	(+61)3/9767-3700	(+61)3/9767-3799
B / L	Eurogarden NV	(+32)16/805427	(+32)16/805425
BG	Valerii S&M Group SJ	([phone]	([phone]
CH	AL-KO KOBER AG	(+41)56/418-31 53	(+41)56/4183160
CZ	AL-KO KOBER Spol. S.R.O.	(+420)382/210381	(+420)382/212782
D	AL-KO GERÄTE GmbH	(+49)8221/203-0	(+49)8221/97-8199
DK	AL-KO GINGE A/S	([phone]	([phone]
EST/LT/LV	SIA AL-KO KOBER	(+371)67/627-326	((+371)67/807-018
F	AL-KO S.A.S.	(+33)3/8576-3500	(+33)3/8576-3581
GB	Rochford Garden Machinery Ltd.	(+44)1963/828050	(+44)1963/828052
H	AL-KO KFT	(+36)29/5370-50	(+36)29/5370-51
HR	Brun.ko.-prom d.o.o.	([phone]	([phone]
I	AL-KO KOBER GmbH / SRL	(+39)039/9329-311	(+39)039/9329-390
IN	AGRO-COMMERCIAL	([phone]	([phone]
IQ	Avro Gulistan Com	([phone]
IRL	Cyril Johnston & Co. Ltd.	([phone]	([phone]
LY	ASHOFAN FOR AGRICULT. ACC.	([phone]	([phone]
MA	BADRA Sarl	([phone]	([phone]
MK	Techno Geneks	([phone]	([phone]
N	AL-KO GINGE A/S	(+47)64/86-2550	(+47)64/86-2554
NL	O.DE LEEUW GROENTECHNIEK	(+31)38/444 6160	(+31)38/444 6358
PL	AL-KO KOBER Sp. z.o.o.	(+48)61/816-1925	(+48)61/816-1980
RO	SC PECEF TEHNICA SRL	([phone]	([phone]
RUS	OOO AL-KO KOBER	(+7)499/16708-42	(+7)499/96600-00
RUS	ZAO AL-KO St. Petersburg GmbH	(+7)812/446-1084	(+7)812/446-1084
S	GINGE Svenska AB	(+46)31/57-3580	(+46)31/57-5620
SK	AL-KO KOBER Slovakia Spol. S.R.O.	(+421)2/4564-8267	(+421)2/4564-8117
SLO	Darko Opara s.p.	([phone]	([phone]
SRB	Agromarket d.o.o.	([phone]	([phone]
TR	ZIMAS A.S.	([phone]	([phone]
UA	TOV AL-KO KOBER	(+380)44/392-07-08	(+380)44/392-07-09