BELLE PCEL 400E - Vibratory plate Lescha - Free user manual and instructions

USER MANUAL BELLE PCEL 400E Lescha

Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY this manual. WARNING The product can be at risk. The machine or yourself can be damaged or injured if procedures are not carried out in the correct way. CAUTION The life of the operator can be at risk. WARNING WARNING

Contents KNOW how to safely use the unit’s controls and what you must do for safe maintenance. (NB Be sure that you know how to switch the machine off before you switch on, in case you get into dif¿ culty.) ALWAYS wear or use the proper safety items required for your personal protection. If you have ANY QUESTIONS about the safe use or maintenance of this unit, ASK YOUR SUPERVISOR OR CONTACT: Altrad Belle (UK): [phone]

5. Operating Handle,

DO NOT use a Mechanical Hoist on the Hand Lifting Points (No’s 7 & 8) and Motor Guard (No. 9) Environment

Safe Disposal. Instructions for the protection of the environment. The machine contains valuable materials. Take the discarded apparatus and accessories to the relevant recycling facilities. Component Material Operator Handle Steel Hand Grip Steel Base Plate Steel Eccentric Weights Steel Electric Motor Steel & Aluminium & Copper Various Parts Steel & Aluminium

A - Branding Decals Branding Decals to identify the model of machine. B - Safety Decal (Part No. 19.0.373) Please Read Operators Manual Wear Protective Footwear Wear Ear Protection Wear Eye Protection C - Noise Decal Guaranteed Sound Power Level of the machine in dB(A). D - Wet Conditions Decal DO NOT use this machine in wet conditions. The electrical components of the machine MUST NEVER be exposed to water or liquid of any kind as this could result in serious injury or even death! E - Motor Safety Decal DO NOT remove any covers from the motor whilst the still plugged in. This may cause serious injury or even death. F - No Lifting Decal DO NOT use the Motor Guard as a Lifting Point. A - Branding Decals B - Safety Decal C - Noise Decal D - Wet Conditions Decal E - Motor Safety Decal F - No Lifting Decal

• This equipment is heavy and must not be lifted single-handedly, either GET HELP or use suitable lifting equipment.

• Cordon off the work area and keep members of the public and unauthorized personnel at a safe distance.

• Personal Protective Equipment (PPE) must be worn by the operator whenever this equipment is being used (see Health & Safety).

• Make sure you know how to safely switch this machine OFF before you switch it ON in case you get into dif¿ culty.

• Always switch OFF and un-plug the motor before transporting, moving it around the site or servicing it.

• During use the motor becomes very hot, allow the motor to cool before touching it. Never leave the motor running and unattended.

• Never remove or tamper with any guards ¿ tted, they are there for your protection. Always check guards for condition and security, if any are damaged or missing, DO NOT USE THE MACHINE until the guard has been replaced or repaired.

• Never pull or guide the machine using the cable and never pull on the cable to diconnect the plug.

• DO NOT operate the MACHINE when you are ill, feeling tired, or when under the inÀ uence of alcohol or drugs.

• Ensure that any trailing cable is protected against damage and not liable to be tripped over or trapped underneath the machine.

• DO NOT use the Motor Guard as a Lifting Point.

• DO NOT Jet Wash the machine as this could result in serious injury or even death!

• DO NOT use this machine in wet conditions. The electrical components of the machine MUST NEVER be exposed to water or liquid of any kind as this could result in serious injury or even death!

• Belle strongly recommends the use of a Residual Current Device on 220/240v electrics. Fire Fighting If your machine catches ¿ re, turn off the electric supply. Using a dry powder or C02 ¿ re extinguisher put out the ¿ re. If the ¿ re can not be put out, keep away and call the ¿ re brigade. If you are in any doubt about the safety condition of your machine, please consult your nearest Altrad Belle dealer or Altrad Belle direct. Electric Motors All portable electric appliances are dangerous if abused. This machine will only operate on one voltage. Check the power supply to ensure it corresponds to the voltage as stamped on the motor. Make sure that the motor is switched off before you plug it into the power supply. 220/240v - Always use a Residual Current Device (“RCD”), (earth leakage trip), plugged directly into the 220/240v socket. If using an extension cable, plug it directly into the RCD. 110v - When using a portable transformer it must have a minimum output of 3.3kw and be continuously rated. The symbols on the ON/OFF switch are 0=OFF and I=ON in accordance with international standards. Safety Instructions

For your own personal protection and for the safety of those around you, please read and ensure you fully understand the following safety information. It is the responsibility of the operator to ensure that he/she fully understands how to operate this equipment safely. If you are unsure about the safe and correct use of the ‘PCEL 400E’ Plate compactor, consult your supervisor or Altrad Belle. Improper maintenance can be hazardous. Read and Understand this section before you perform any maintenance, service or repairs. CAUTION DO NOT use an extension cable between the transformer and the power supply. Always ensure that the cable between the 110v machine and transformer is a minium length of 3 metres. Ensure cable is ¿ tted with cable clip to the operating handle at all times. WARNING Plugs The PCEL 400E Plate Compactor is intended for DIY or site usage, the following plug types are supplied ¿ tted to the product:- 110v Motor - 16 amp rated BS4343 plug type. 230v Motor - 13 amp rated 3-pin BS1363 plug type or 3-pin CEE7/7 Euro plug type. Fitting a plug - WARNING THIS PRODUCT MUST BE EARTHED IMPORTANT: The wires in the mains lead are coloured in accordance with the following code: GREEN / YELLOW = EARTH, BLUE = NEUTRAL, BROWN = LIVE The wire which is coloured Green and Yellow must be connected to the terminal in the plug marked E or coloured Green and Yellow. The wire which is coloured Brown must be connected to the terminal in the plug marked L or coloured Red. The wire which is coloured Blue must be connected to the terminal in the plug marked N or coloured Black. Always ensure before connecting to the supply that the supply voltage is the same as the rated voltage marked on the motor Extension Cables If you need to use an extension cable it must be no longer than 25 metres (82 feet) in length. The wire section must be 2.5mm

on 110v. Ensure that the extension cable is carefully laid out avoiding liquids, sharp edges and places where vehicles might run over it. Avoid allowing the extension cable to be trapped underneath the plate compactor. Unroll it fully or it will over- heat and could catch ¿ re. Make sure that any extension cable connections are dry and safe. NVR - No Volt Release The motors which are ¿ tted to the machine are ¿ tted with a NVR (No Volt Release) Switch. This mean that if the power fails, the motor will not automatically restart when the power is restored. The machine will need to be manually restarted.11 Pre-start Checks

Pre start-up inspection. The following Pre-start-up inspection must be performed before the start of each work session or after every four hours of use, whichever is ¿ rst. Please refer to the service section for detailed guidance. If any fault is discovered, the ‘PCEL 400E’ must not be used until the fault is recti¿ ed. 1. Thoroughly inspect the ‘PCEL 400E’ and all cables for signs of damage. Make sure that the belt guard is secure before using the machine.

2. Check hoses, ¿ ller openings, drain plugs and any other areas for signs of leakage. Fix any leaks before operating.

Vibration Some vibration from the compacting operation is transmitted through the handle to the operator’s hands. Refer to speci¿ cations & technical data for vibration levels and usage times (recommended maximum daily exposure time). DO NOT exceed the maximum usage times. PPE (Personal Protective Equipment). Suitable PPE must be worn when using this equipment i.e. Safety Goggles, Gloves, Ear Defenders, Dust Mask and Steel Toe capped footwear (with anti-slip soles for added protection). Wear clothing suitable for the work you are doing. Always protect skin from contact with concrete. Dust. The compaction process can produce dust, which may be hazardous to your health. Always wear a mask that is suited to the type of dust being produced. Health & Safety

Compaction Speci¿ cation Reasons For Compaction

Soil, which has been disturbed or new in¿ ll, subbase and blacktop, will have small voids or air pockets which, if not compacted, will lead to one or more problems occurring. 1. As traf¿ c crosses the surface of an uncompacted area, the material is compressed. This leads to subsidence of the top surface as the material ¿ lls the voids.

2. A similar situation occurs with static loads on uncompacted ground. The load (e.g. a building) will sink.

3. Materials with voids are more susceptible to water seepage, leading to erosion. Water ingress may also cause the soil to expand during freezing temperatures and contract during dry spells. Expansion and contraction is a major cause of damage to building foundations and normally leads to the structure requiring underpinning. Compaction increases the density of the material and therefore increases its load bearing capacity. Reduces air voids and therefore reduces the risk of subsidence, expansion and contraction, due to ingress of water.

Various methods have been employed in the past to specify the compaction required for various applications. The factors to consider are, material properties, layer thickness, pressure applied, vibration and number of passess. Greater understanding of how compaction works has lead to new compaction speci¿ cations being introduced. The most up to date speci¿ cation is part of the U.K.’s NRSWA (New Roads & Street Works Act). Civil Engineers are now adopting these speci¿ cations to ensure good compaction for all site work. Applications Applications/materials fall into three categories:

1. Cohesive materials (less than 20% granular) e.g clay, silt & heavy soils.

2. Granular materials (more than 20% granular) e.g hard core, sand & light soils.

3. Bituminous materials e.g asphalt (tarmac), cold lay (bitumin emulsion products).

GB12 Prior to the PAT a Formal Visual Inspection must be carried out by a competent person to check the electrical safety of the equipment following correct procedure. For guidelines on PAT and de¿ nitions involved please visit government website: http://www.hse.gov.uk/electricity/faq-portable-appliance-testing.htm.

1. Place the PCEL 400E plate compactor into the test rig / ¿ xture

(Part No. 968/01200) with the front of the plate facing the anti-vibration mounts (Item 1), resting on the matting and with the handle swung back (Fig C). The Test rig must be located on a level À oor, in dry ambient conditions with only the rubber feet touching the ground for appropriate vibration damping (NOTE: rubber feet are NOT designed to isolate the product from the ground) .

2. Fit the Z-Bracket (Item 2) (Part No. 968/01205) to the switch by sliding

it until it securely clicks into place and presses the green ON button of the switch. 3. Connect an approved PAT tester, con¿ guring it according to your PCEL 400E speci¿ cations (e.g. Voltage; Appliance Insulation Class; Correct type of test etc.). 4. Make sure that PCEL-E plate compactor and PAT test ¿ xture are not touched by a human, animal or any other object and are not at risk of doing so during the test. Conduct the test when and if you are happy that it is safe to do so. Operating Instructions

• Take the compactor to where it is required. DO NOT use a Mechanical Hoist on the Hand Lifting Points (See Machine Description section). Transporting the PCEL 400E is a 2 person operation. Use the provided Hand Lifting Points (See Machine Description section)

• NEVER leave the motor running whilst transporting or moving the PCEL 400E, even if it is only a short distance.

• Having carried out the checks listed in the ‘Pre-Start’ section, you may start the motor.

• Switch the machine on and use the control handle to steer or turn the PCEL 400E. The vibrator will not only cause the baseplate to vibrate but will also cause it to travel forward. During normal operation you should not have to push the PCEL 400E but allow it to travel at its own pace. The speed of travel will be determined by the condition of the surface being compacted. If the surface to be compacted is on a slope, great care must be taken when controlling the PCEL 400E’s direction of travel. If necessary, use a suitable rope attached to the PCEL 400E at a low point on the chassis, to allow a helper to take part of the PCEL 400E’s weight. Work up and down a slope not across.

• Work the PCEL 400E over the surface in an organized pattern until the required compaction has been achieved. Where there are a number of different layers to be compacted on top of each other, compact each layer individually. Stopping the Motor

1. Depress the RED Button (O) to stop the machine (Fig A).

1. Plug into power supply.

2. Depress the GREEN Button (I) to start the machine (Fig B).

NEVER pass over the electric cable with the compactor during operation. WARNING Make sure that the plate is unplugged from the power source prior to carrying out ¿ rst steps or the visual inspection! WARNING

FIG C13 Troubleshooting Guide Problem Cause Problem Motor fails to start. Fuse or Circuit Breaker tripped. Replace Fuse or reset the Breaker. Stator is shorted or went to ground. Motor will make a humming noise and the circuit breaker or fuse will trip. Contact Agent or Altrad Belle. Motor overloaded or load jammed. Inspect to see that the load is free. If free, Contact Agent or Altrad Belle. Capacitor (on single phase motor) may have failed. Contact Agent or Altrad Belle. Starting switch has failed. Contact Agent or Altrad Belle. Motor runs but dies down. Voltage drop. If voltage is less than 10% of the motor’s rating contact power company or check if some other equipment is taking power away from the motor or Contact Agent or Altrad Belle. Load increased. Verify the load has not changed. Verify equipment hasn’t got tighter. If fan application verify the air À ow hasn’t changed or Contact Agent or Altrad Belle. Motor takes too long to accelerate. Defective capacitor Contact Agent or Altrad Belle. Faulty stationary switch. Contact Agent or Altrad Belle. Bad bearings. Contact Agent or Altrad Belle. Voltage too low. Make sure that the voltage is within 10% of the motor’s nameplate rating. If not, contact power company or check if some other equipment is taking power away from the motor or contact Belle. Motor overload protector continually trips. Load too high. Verify that the load is not jammed. If motor is a replacement, verify that the rating is the same as the old motor. If previous motor was a special design, a stock motor may not be able to duplicate the performance. Remove the load from the motor and check motor doesn’t trip. Ambient temperature too high. Verify that the motor is getting enough air for proper cooling. Most motors are designed to run in an ambient temperature of less than 40°C. (Note: A properly operating motor may be hot to the touch.) Protector may be defective. Contact Agent or Altrad Belle. Winding shorted or grounded. Contact Agent or Altrad Belle. The motor makes a loud rubbing or grinding noise. Damage to internal workings. Contact Agent or Altrad Belle. Unit will not vibrate. Drive belt tension loose. Adjust belt tension. Drive failure. Contact Agent or Altrad Belle. Vibrator failure. Contact Agent or Altrad Belle. Asphalt adhering to plate. Bituminous surface À aking (laminating). Lack of lubrication. Use water. Over compaction. Remove and relay. Low travel speed (plate sinking). Layer thickness too deep. Remove some of the material. Moisture content too high or too low. Remove material and adjust. GB14 Service & Maintenance

Maintenance The Altrad Belle ‘PCEL 400E’ is designed to give many years of trouble free operation. It is recommended that an approved Altrad Belle dealer carries out all major maintenance and repairs. Always use genuine Altrad Belle replacement parts, the use of spurious parts may void your warranty. Before any maintenance is carried out on the machine, switch off the motor and disconnect the power supply. Always set the ‘PCEL 400E’ on level ground to ensure any À uid levels will be correctly read. Only use recommended oils (see chart below). Running In Period The vibrator shaft case oil must be replaced after the ¿ rst 100 hours use, then after every 500 working hours. For detail on vibrator shaft case oil replacement, see ‘Vibrator unit’. The belt tension should be checked after 4 hours use. Cleaning This is an electrical appliance. During cleaning, the electrical components of this machine MUST NEVER be exposed to water or liquid of any kind as this could result in serious injury or even death! Oil / Fuel Type & Quantity Routine Maintenance Before Each Use First 4 Hours First Month / 3 Months / 50 Hours Cables Check

Oil Type Quantity (Litre) Fuel Type Capacity (Litre) Spark Plug Type Electrode Gap (mm) Vibrator SAE 10w40 0.22 N/A N/A N/A N/A Vibrator Unit. Remove the plug complete with seal, check that the oil level reaches the bottom thread on the oil plug hole. Top up as necessary with the correct oil (see chart). Plug Seal Regular Level Lower part of screw thread15 Your new Altrad Belle ‘PCEL 400E’ single direction plate compactor is warranted to the original purchaser for a period of one-year (12 months) from the original date of purchase. The Altrad Belle warranty is against defects in design, materials and workmanship. The following are not covered under the Altrad Belle warranty: 1. Damage caused by abuse, misuse, dropping or other similar damage caused by or as a result of failure to follow assembly, operation or user maintenance instructions.

2. Alterations, additions or repairs carried out by persons other than Altrad Belle or their recognised agents.

3. Transportation or shipment costs to and from Altrad Belle or their recognised agents, for repair or assessment against a warranty claim, on any machine.

4. Materials and/or labour costs to renew, repair or replace components due to fair wear and tear.

The following components are not covered by warranty.

• Never pull or guide the machine using the cable and never pull on the cable to diconnect the plug.