PlastCoat 1030 - Cement mixer WAGNER - Free user manual and instructions

USER MANUAL PlastCoat 1030 WAGNER

Warning! Mortar spraying machines develop high spraying pressures. Attention − Danger of injury!

Never reach into the spray jet with your ngers or hand! Never point the spray lance at yourself or other persons! Coating materials are caustic or irritating! Protect your skin and eyes!

The following points are to be observed in accordance with the operating manual before every start-up:

1. Observe the permissible pressures.

2. Check all the connecting parts for leaks.

Instructions for regular cleaning and maintenance of the machine are to be observed strictly. Observe the following point before any work on the machine and at every working break:

1. Observe the curing time of the coating material.

2. Depressurize the spray lance and mortar hose.

3. Switch o the suction pump.

2 INTRODUCTION TO WORKING WITH THE

MORTAR SPRAYING MACHINE PLASTCOAT 1030 33

2.1 Function of the mortar spraying machine

5.3 Transportation in vehicle ______________________ 37

6.5 Spray attachment assembly (accessories) _________ 39

6.8 Beginning of the spraying process _______________ 41

6.9 End of the spraying process ____________________ 41

8.2 Cleaning the device and replacing the stator ______ 42

1 SAFETY REGULATIONS The following sources are just a sample of those containing safety requirements for mortar conveyors: a) EN 12001, Conveying, spraying and placing machines for concrete and mortar - Safety requirements All local safety regulations in force must be observed. The following specications are to be observed in particular to handle mortar spraying machines safely: Usage of the mortar spraying machine The mortar spraying machine PlastCoat 1030 may only be used to process the coating materials described on page 33. Any other usage is not allowed. Proper usage also includes the observance of the operating manual and the observance of the inspection and mainte- nance conditions. Always keep the operating manual on hand at the point of use of the mortar spraying machine. The mortar spraying machine PlastCoat 1030 may only be op- erated with a manometer. Only the mortar hose specied by the manufacturer may be used. Use only marked mortar hoses with at least 40 bars operating pressure. The mortar spraying machine is intended exclusively for com- mercial use by professionals. Protection of persons In order to protect eyes, skin and the respiratory organs: Wear safety goggles, protective clothing, gloves, possibly use protective skin cream and respiratory equipment. Do not decouple the mortar hose as long as it is under pressure. Watch the manometer! Wear safety goggles! Do not point the spray lance at persons! In order to protect your ears wear ear protection. Wear safety shoes when transporting the machine or working with it. People not needed to assist with machine installation, assem- bly or operation, must keep away from the machine. The PC 1030 is equipped with an EMERGENCY STOP switch for emergencies. Breathing masks Make a breathing mask available to the processor in order to protect against mineral dust. Connection to the mains network only via a special feed- ing point, for example via a distribution board for con- struction sites, with residual current protective device with INF ≤ 30 mA. Avoid soiling of the socket for the remote control at the control unit. Risk of injury from escaping material. Before switching on, always check that the material tap on the spray lance is closed. Close material tap whenever stopping work. Never operate the mortar spraying ma- chine if the rotor is exposed or if the con- tainer has been removed. Do not reach into the rotor when it is mov- ing. Risk of crushing. Caution if you have long hair. Only wear close-tting clothes at work. Do not insert objects or body parts through the protective grid. Risk of crushing when folding in the han- dles, assembling the pump unit and con- necting the mortar hose. Cleaning and maintenance Never decouple mortar hose or disassemble machine when under pressure. Note pressure reading on pressure gauge. When performing maintenance work, always switch o mor- tar spraying machine, disconnect mains plug and ensure it cannot be plugged back in by mistake. Do not spray down the motor and control unit of the mortar spraying machine with a water-jet, high-pressure cleaner or high-pressure steam cleaner. Danger of short-circuits caused by water ingressing. Electrical equipment Work on the machine’s electrical equipment may be carried out only by a qualified electrician. The electrical equipment is to be checked regularly. Eliminate faults such as loose connec- tions or scorched cables. Keep the label on the mortar spraying machine clean and legible. Whenever the machine is automatically brought to a standstill or during power failure, immediately move the selec- tor switch to “A” to prevent the machine starting back up again unintentionally. There is a danger of injury. SAFETY REGULATIONS32 Plast Coat 1030

Setup on an uneven surface The mortar spraying machine must be installed as shown in the diagram below to prevent it slipping. Block front wheels with brakes. SAFETY REGULATIONS

Mortar hose Danger of injury through leaking high- pressure hose. Wear and tear and links as well as usage that is not appropriate to the purpose of the device can cause leakages to form in the mortar hose. Liquid can be injected into the skin through a leakage. Mortar hoses must be checked thoroughly before they are used. Replace any damaged mortar hose immediately. Never repair defective mortar hoses yourself! Avoid sharp bends and folds: the smallest bending radius is about 80 cm. Do not drive over the mortar hose. Protect against sharp ob- jects and edges. Never pull on the mortar hose to move the device. Do not twist the mortar hose. Lay the mortar hose in such a way as to ensure that it cannot be tripped over. Only use WAGNER original-mortar hoses in order to ensure functionality, safety and du- rability. The risk of damage rises with the age of the mortar hose. Wagner recommends replacing mortar hoses after 6 years.33 Plast Coat 1030

2.1 FUNCTION OF THE MORTAR SPRAYING MACHINE

PLASTCOAT 1030The coating material is supplied by means of the container. The spiral conveyor feeds the coating material to the eccen-tric screw pump. The suction eect causes the coating materi-al to enter the eccentric screw pump. This pump builds up the pressure required for transportation through the mortar hose. The compressed air required for atomisation is supplied at the spray lance. The mortar spraying machine can be switched on and o using the electric control. This can also be used to con-trol the delivery volume.A soft even spray pattern can be achieved by means of the smoothly regulated convey capacity of the coating material.

2.2 PROCESSIBLE COATING MATERIALS

• Thermal insulation composite system bonding agent (mineral and articial resin systems)• Articial resin plasters up to 6 mm granular size• Silicate plasters up to 6 mm granular size• Silicone resin plasters up to 6 mm granular size• Mineral nal coats up to 6 mm granular size• Lightweight plaster systems up to 6 mm granular size• Scraped stucco up to 6 mm granular size• Thermal insulation plasters• Restoration plaster• Porous concrete coating• Quartz plastic• Roof coatings• Fire protection coatings• Mineral sealing sludges• Bitumen emulsions• Armoring ller• Liquid wood-chip wall paper• Casement grouting mortar• Articial resin rendering base• Wash primer• Filling paint, also brous• Elastic coating• Acoustic plaster, articial resin bonded• Fillers, articial resin bondedAll the coating materials must be suitable for machine pro-cessing. Refer to the product data sheet of the coating mate-rial to be processed. Use other coating materials only after agreement with the manufacturer or the WAGNER application technology service. 3 TECHNICAL DATA PlastCoat 1030Voltage: 230 V~, 50/60 HzFusing: 16 A time-lagDevice supply cable: 5 m long, 3 x 2.5 mm Motor output P : 2.3 kWMax. convey capacity (water): 10, 15, 20 l/min(depending on the rotor/stator)Max. operating pressure: 40 barMax. granular size: K6 mmDimensions L x W x H: 1150 x 520 x 610 mmContainer capacity: 50 lWeight (PlastCoat 1030): 59 kgWeight (Spray lance): 2.1 kgMax. tyre pressure: 2.5 barDegree of protection: IP 54Max. sound pressure level: 70 dB (A)*Atomizing air connection: Rapid action coupling DN 7.2 mmMax. atomizing air pressure: 10 barMinimum required compressed air volume: 320 l/minMax. mortar hose length: 40 m (and 2.5 m hose whip)Max. delivery height: 20 m* Place of measurement: 1 m distance from unit and 1.60 m above reverberant oor.

2 INTRODUCTION TO WORKING WITH

THE MORTAR SPRAYING MACHINE

PLASTCOAT1030 The suction pump PlastCoat 1030 is conceived for using and processing ready mixed mineral coating materials.The machine is not designed for use as a cleaning device. INTRODUCTION34 Plast Coat 1030

EXPLANATORY DIAGRAM 1 Control unit 2 Indicator light red (indicates the presence of a malfunc- tion) 3 Operating light green (indicates that mains voltage is present) 4 Control panel with selector switch for operating mode and delivery volume controller 5 EMERGENCY STOP switch 6 Base frame with wheels 7 Remote control connection 8 External controller connection 9 Mortar hose with air hose complete 10 Spray lance 11 Container 12 Loading area 13 Outlet unit with inside screw pump 14 Manometer 15 Connecting coupling for mortar hose 16 Tool box POWER ERROR SPEED

DEVICE1 Delivery volume controller 0-102 Selector switch for operating mode3 Indicator light (Error)4 Operating light (Power)5 EMERGENCY STOP switchThe delivery volume controller (Fig. 3, 1) is used to regulate the convey capacity from 0-10 smoothly. The selector switch (Fig. 3, 2) oers the following modes:

“A” position = automaticBasic setting for control with an automatic spray lance

“F” position = manual activationSwitches on the mortar spraying machine.This setting is required for:• disassembling the pump unit

“R” position = reverse gear This setting is required for:• relieving pressure on the mortar hose• assembling the pump unit OVERVIEWDetailed explanation of selector switch use:If the selector switch is in the “A” position, the PC 1030 can be switched on and o with the material shut-o on the auto-matic spray lance. If there is no spray lance tted (e.g.: assembly/disassembly the pump unit ), the machine is switched on using the “F” switch position and o using the “A” position. Important: control via the selector switch and material shut-o are treated equally.The machine can be switched from the “A” po-sition (control using material shut-o) to “F” at any time.We would therefore recommend that only one person operate the machine.The operating light (green, Fig. 3, 4) indicates that the machine is energised and ready.When the mains plug is connected the PC 1030 carries out a function check. While this is going on the indicator light (red, g. 3.3) ashes. If everything is in working order, the ashing stops after about 30 seconds. If the indicator light lights up during operation, this indicates that there is a malfunction. For detailed information about this kind of fault, refer to the „Rec-tication of faults“ section on page 46.If the selector switch is in the “F” position when the mains plug is plugged in, the machine will not switch on.Briey move selector switch to “A” and then back to “F” to switch on the machine.EMERGENCY STOP switchWhen the EMERGENCY STOP switch is pressed, the PC 1030 is switched o immediately.Turn the EMERGENCY STOP switch in order to release it again. The machine remains switched o after release. To switch it on again, the selector switch must be briey set to “A” and then to “F”.

When an overload occurs, the mortar spraying machine switches o automatically (red indicator light lights up). Move selector switch (Fig. 3, 2) to “A” and disconnect mains plug. Set delivery volume controller (Fig. 3, 1) to „0“. Wait around 5 minutes, then plug the mortar spraying machine back in and switch on. Set the delivery volume required.The drive unit heats up during operation. This is normal and not a sign of malfunction. POWER ERROR SPEED

VKM 592 intake volume 590 l/min Note:Only operate the compressor in accordance with the enclosed operating manual. OVERVIEW

1 Material connection mortar spraying machine2 Control cable connection / controller3 Atomizing air connection compressed air supply4 Material connection spray lance5 Mortar hose6 Atomizing air connection spray lance7 Control cable connection

1 Material connection2 Combined material and air tap: Open: material tap at 90° to spray lance Closed: material tap points forwards3 Texture tip: Various texture tips can be used in the spray lance. The tip size depends on the granular size of the coating material and the desired spray pattern.4 Hand-grip: The hand-grip can mounted to either the right or left side of the spray lance, depending on what is required. The thread on the other side can be closed by way of the at-tached stoppers for protection.5 Control cable connection6 Air ow regulator7 Atomization air connection

C330 intake volume 330 l/min Note:Only operate the compressor in accordance with the enclosed operating manual.37 Plast Coat 1030

Wind power cable around handle and remove the hose.Put away the nozzles and other small objects in the storage compartment.Push or pull the PC 1030 by the handle.Make sure that 2 people are available to carry the device on stairs.

5.2 TRANSPORT USING A CRANE FIG. 4

For attaching points for the straps or rope (not wire cable) see figure.

Secure the unit in the vehicle by means of suitable fasteners. To avoid material residues leaking from the machine, clean the device in advance or lock the mortar connection. TRANSPORTATION 6 COMMISSIONING

6.1 INSTALLATION LOCATION

Position mortar spraying machine in a level position to pre-vent it from sliding away.• Before connecting the unit to the mains supply, ensure that the line voltage matches that specied on the rating plate.Min. wire cross-section 3 x 2.5 mm . Unroll the extension cable completely. Ensure that the coupling pieces and plugs are free of damage.Lay the device supply cable so that there is no danger of stumbling.Protect against damage, for example against being driven over.

6.1.1 CONNECTION TO MAINS POWER SUPPLY/

EXTENSION CABLEConnection to the mains network only via a special feed-ing point, for example via a distribution board for con-struction sites, with residual current protective device with INF ≤ 30 mA.

The machine is supplied by the manufacturer in the following individual components:• Complete basic machine comprising drive unit, control unit, receptacle and transport frame with wheels• Stator• Hose package• Spray lance• Pump sliding means• Tool box with nozzles, cleaning accessories,...38 Plast Coat 1030

Disconnect external controls. Assembly may only be carried out by the person who controls the machine.Never operate mortar spraying machine with an exposed rotor.Do not reach into the rotor when it is moving. Risk of crushing.Caution if you have long hair. Only wear close-tting clothes at work.Loosen the star screws (1) and remove the outlet unit (2).Spray the stator (3) and rotor (4) with a suitable pump lubri-cant (order no. 9992 824). Move selector switch (6) to “A” and set delivery volume con-troller (7) to „0“.Connect mains plug to mains power supply. The operation light (8) shows operational readiness. The red indicator light (9) ashes during the function check for about 30 seconds.Set delivery volume controller (7) to 1 or 2.Push the stator (3) over the tip of the rotor (4) (guide rail (5)).Set the selector switch (6) to „R“ to push the stator automati-cally on to the rotor.As soon as the stator is in end position, set the selector switch (6) to „A“.Re-assemble the outlet unit (2) and tighten the star screws (1).

6.3 CONNECTING THE MORTAR HOSE

• Check that the pump unit is seated rmly.• Connect the mortar hose (Fig. 7, 1) and secure it with the clamping levers (Fig. 7, 2).• Connect the atomizing air connection at the mortar hose to the compressed air supply, for example the compressor (accessory).

Place the compressor at a secure location next to the mortar spraying machine and connect it to the mains network.Note:Only operate the compressor in accordance with the enclosed operating manual.

6.5 SPRAY ATTACHMENT ASSEMBLY ACCESSORIES

Dierent accessories can be mounted to the spray lance, depending on the application, e.g. an extension can be attached. A precise overview can be found in the “Accessories” chapter.• Disengage the quick connector and pull the air hose (g. 8, 1) out of the lance.• Loosen the locknut (2) and remove the material hose (3).• Insert the material hose and air hose (if available), which are part of the accessory, into the spray lance and secure by tightening the locknut. (Fig. 9) Attention: Make sure the O-ring (g. 9, 4) is not dam-aged.

6.6 CONNECTING THE SPRAY LANCE FIG. 10

• Select a spray tip suitable for the material:The tip size should amount to at least three times the granular size, e.g.granular size articial resin plasters –> 3 mmTip size –> 10 mm• Mount the texture tip (1) in the spray lance with the cone pointing towards the spray head.• Connect the spray lance (2) to the material hose and secure by applying the levers (3).• Close the material tap (4) (material tap points forwards).• Connect atomization air connection (5) to the air hose of the mortar hose.• Screw coupling plug (6) for remote control to the control ca-ble of the mortar hose.• Connect mortar hose‘s control cable to pump connection. (Fig. 11)• Set selector switch to “A”. COMMISSIONING

FIG. 12Recommended sliding means for the mortar hoseWater is not sucient as a sliding means.Danger of clogging!Use cellulose paste (e.g. Metylan wallpaper paste, art no. 2312136)• Fill 2–3 l cellulose paste into the container.• Connect the mortar spraying machine to the mains supply. The operation light (1) shows operational readiness.Risk of injury from escaping material.Before switching on, always check that the material tap on the spray lance is closed (material tap points forwards).Close material tap whenever stopping work.• Set selector switch (2) to “A”. • Set delivery volume controller (3) to „3“.

6.7.1 RINSE THE MORTAR HOSE

• Close the air ow regulator (g. 13.2).Do not bend the mortar hose!Protect it against damage, for exam-ple against being driven over as well as against sharp objects and edges.• Hold spray lance over an empty bucket.• Open material tap (Fig. 13, 1) on spray lance (material tap at 90° to spray lance), the mortar spraying machine is switched on.
• If cellulose paste comes out of the tip, close the material tap (g. 13, 1) (material tap points forwards).• Fill coating material into the receptacle.With mineral coating materials only fill the re-ceptacle to half full.• Position the spray lance over the bucket again.• Replace container and lubricant with container and coating material.• Hold spray lance above container with cellulose paste.• Open material tap (Fig. 13, 1) on spray lance.• As soon as coating material exits from spray lance, close material tap (Fig. 13, 1). The mortar spraying machine is now full and ready. COMMISSIONING

• Open the air ow regulator (g. 13, 3) and the material tap (13, 1) at the spray lance.• Adjust the ow of material with the delivery volume con-troller (g. 13, 2) on the control unit and set the air quantity by adjusting the air ow regulator (g. 13, 3) to attain the desired spray pattern.Important: Do not let the mortar spraying machine run dry. Switch the device o im-mediately if no more material comes out of the tip or if the spray line becomes irregu-lar. Possible reasons for the problem and how to correct it can be found in the chap-ter called „Eliminating faults“.Increased material tap wear. Do not use the material tap to set the material volume. The delivery volume controller should be used for this purpose.

Do not clean the motor and control unit of the mortar spraying machine moistly. And certainly do not spray down the unit with high-pressure cleaners or high-pressure steam cleaners. Danger of short-circuits caused by water ingressing.

8.1 CLEANING THE MORTAR HOSE

• Pump until receptacle is empty.Important: Do not let the mortar spraying machine run dry. Switch the device o im-mediately if no more material comes out of the tip or if the spray line becomes irregu-lar. Possible reasons for the problem and how to correct it can be found in the chap-ter called „Eliminating faults“.• Switch o mortar spraying machine and compressor.• Close material tap on spray lance.• Remove the texture tip from the spray lance and clean it.• Put water in the container and hold the spray lance over an empty bucket.

8.2 CLEANING THE DEVICE AND REPLACING THE

STATOR• Clean mortar spraying machine. To do so, pump a suitable pump lubricant or water mixed with washing-up liquid through the pump.

7.1 SPRAYING TECHNIQUE

While spraying hold the spray lance at a uniform distance of 30 – 60 cm from the object. Otherwise the spray pattern will be uneven.The spray pattern depends on the coating material, viscosity, tip size, convey capacity and amount of atomizing air.Examples:Fine texture –> large amount of atomizing airRough texture –> small amount of atomizing airHigher convey capacity –> larger amount of atomizing airTest the desired texture on a test surface.The lateral limit of the spray jet should not be too sharp. The distance between the spray lance and the object should there-fore be selected correspondingly. The spray edge should be gradual in order to facilitate over-lapping of the next coat.If the spray lance is moved parallel and at an angle of 90° to the surface to be coated, the paint mist is minimized.Note:Grains and pigments with a sharp edge result in a high rate of wear of the pump, mortar hose, material tap and tip.When using the mortar hose while working on scaolding, it is best to always guide the hose along the outside of the scaolding.

GENERAL INFORMATION ABOUT THE APPLICATION TECHNIQUE

Important: Do not let the mortar spraying machine run dry. During the cleaning process, ensure that there is al-ways enough water in the container.• Set delivery volume controller to „5“.• Open material tap on spray lance. • Pump material out of hose into container until the material exiting the hose is just a thin liquid.• Close material tap on spray lance.The mortar hose must be pressureless.If necessary, set the selector switch briey to “R” (reverse).Watch the manometer ––> 0 bar.Wear safety goggles.• Decouple mortar hose from pump unit.• Decouple spray lance from mortar hose.• Insert cleaning ball into mortar hose and reconnect mortar hose

• Set selector switch to “F”.• After a few seconds the cleaning ball is emitted from the spray lance.• Depending on the processed coating material, repeat the cleaning process 3 – 4 times.The mortar hose must be pressureless.If necessary, set the selector switch briey to “R” (reverse).Watch the manometer ––> 0 bar.Wear safety goggles.• Set selector switch to “A”.• Decouple mortar hose from pump unit.A further cleaning option is to use the clean-ing adapter (accessory).This cleaning adapter can be connected to a water hose or a tap by means of the claw cou-pling.Insert cleaning ball into the mortar hose. Cou-ple the mortar hose to the cleaning adapter and rinse through with water.43 Plast Coat 1030

Clean the outlet unit Clean the outlet unit (4) with a jet of water and a suitable bot- tle brush. Clean the container (7) with a jet of water and a suitable brush. Clean the protective grid with a radiator brush. Also clean the rotor (6) and stator (5) thoroughly with water and, if necessary, using a brush. Then spray rotor (6) and stator (5) and with a suitable pump lubricant. Keep the thread of the pump housing and the pump tube clean so that leaking after the assembly is avoided. Dismantling Mortar spraying machine must be depres- surised. If necessary, set the selector switch briey to “R” (reverse). Watch the manometer ––> 0 bar. Wear safety goggles. Disconnect external controls. Disassembly may only be carried out by the person who controls the machine. Never operate mortar spraying machine with an exposed rotor. Do not reach into the rotor when it is mov- ing. Risk of crushing. Caution if you have long hair. Only wear close-tting clothes at work.

• Move selector switch (g. 14, 1) to “A” and set delivery vol- ume controller (2) to „0“.

• Set delivery volume controller (2) to 1 or 2.

• Connect mains plug to mains power supply.

• Move the selector switch (1) to position „F“. As soon as the stator (5) is released from the rotor (6), set the selector switch to „A“.

• Remove the stator (5) completely.

Mounting If the machine is down for a longer period of time, the stator can become set at the rotor. Therefore, if the stator has been in storage for a longer period of time, do not mount it until you are about to begin work. Assembly, see chapter 6.2.2 POWER ERROR SPEED

8.3 CLEANING THE SPRAY LANCE

• Clean the texture tip.• Use cleaning needles to clean the air holes in the texture tip.
• Clean and lubricate the O-ring (g. 15, 1).• Clean the spray lance and material tube on the inside using a bottle brush (0342 329).• Clean all threads thoroughly.• Rinse the spray lance with clear water. Open and close the material tap three times as you are doing this.

MAINTENANCE 9 MAINTENANCE ATTENTION! It is imperative that the machine be deenergized by unplugging the plug before all work and maintenance work. Otherwise there is a danger of short-circuiting!Repairs may only be carried out by qualied per-sonnel who dispose the corresponding training and experience. The device must be tested by a skilled electrician after every repair. The mortar spraying machine is designed so that a minimum of care and maintenance is required. However, the following work has to be carried out and components checked regu-larly:

9.1 MECHANICAL MAINTENANCE

• Keep the thread at the pump tube and pump housing clean and, if appropriate, seal.• Check the seals at all the couplings and connecting pieces for leaks. If appropriate, replace worn seals.• Check the following for damage before every usage: - Mortar hose - Power cable - Control unit

9.2 ELECTRICAL MAINTENANCE

• The electrical drive and its ventilation slots must always be kept clean and may not be cleaned with water. Danger of short-circuits.

9.3 LONG PERIODS OF NONUSAGE

If the mortar spraying machine is not used for a longer period, it has to be cleaned thoroughly and protected against corro-sion.Take the stator out of the pump unit so that it cannot get stuck to the rotor.45 Plast Coat 1030

9.4 SHAFT SEAL (FIG. 16)

Check the seals on the PC 1030 every month.• Move selector switch (g. 16, 1) to “A” and set delivery vol-ume controller (2) to „0“.• Disconnect mains plug.• Loosen the star screws (3) and remove the outlet unit (4). • Set delivery volume controller (2) to 1 or 2. • Connect mains plug to mains power supply.• Move the selector switch (1) to position „F“. As soon as the stator (5) is released from the rotor (6), set the selector switch to „A“.• Remove the stator (5) completely.• Disconnect mains plug. • Pull out the two locking pins (7) and remove the anti-twist lock (8).• Remove the ange (9) with a 17-wrench.• Remove the container (10).• Check the seal (11) and replace if necessary.• Clean the shaft seal (12).• Check the rotor (6) and replace if necessary (see chapter 9.5).

9.5 ROTOR REPLACEMENT (FIG. 17)

• Loosen xing screw (1) and remove old rotor (6).• Fit new rotor with new xing screw.• Glue xing screw with Loctite 243.Note: use Loctite 243 only. POWER ERROR SPEED

MALFUNCTION POSSIBLE CAUSE ELIMINATION

Mortar spraying machine not running. Green operating light lights up Delivery volume controller is set to „0“ Lance control cable not connected or damaged Increase delivery volume Check control cable Mortar spraying machine not running. Green operating light not does not light up Power supply missing. - Plug in the power plug. - Check the power cable for damage and replace, if necessary. - Check the power supply. Mortar spraying machine not running. Red indicator light lights up Mortar spraying machine was over- loaded/overheated. Close material tap and disconnect mains plug. Switch the mortar spraying machine on again after about 5 minutes. Mortar spraying machine can- not rotate the rotor Rotor stuck in stator. Pump was not lubricated with pump sliding means. Set the selector switch alternatively briey to “F” (forwards) – “R” (reverse). Contact Wagner customer service if the problem cannot be resolved. Mortar spraying machine builds up pressure in the mortar hose. However, coating material does not arrive at the spray lance. Coating material "plug" in the mortar hose. Mortar hose not prerinsed with cellulose paste. Depressurize the mortar hose – set the selector switch to “R” (reverse). Pump the coating material back into the con- tainer. The mortar hose must be pres- sureless. Watch the manometer ––> 0 bar. Wear safety goggles. Decouple mortar hose and rinse with water hose. When the plug has been removed, ll cellulose paste in the mortar hose. Couple the mortar hose back on. 10 ELIMINATING FAULTS ELIMINATING FAULTS47 Plast Coat 1030

MALFUNCTION POSSIBLE CAUSE ELIMINATION

Coating material is suddenly not emitted during spraying. Texture tip is clogged because of impurity in the coating material or be- cause the granular size is too large. Texture tip too small. Coating material “plug” in the mortar hose. Mortar hose not prerinsed with cellulose paste. No coating material in the container. Pump has sucked in air. Switch the mortar spraying machine o. Close the material cock at the spray lance. Remove the texture tip and clean it. Select a larger texture tip. Rule of thumb: Granular size x 3 ––> Tip size Depressurize the mortar hose – set the selector switch to “R” (reverse). Pump the coating material back into the con- tainer. The mortar hose must be pres- sureless. Watch the manometer ––> 0 bar. Wear safety goggles. Decouple mortar hose and rinse with water hose. When the plug has been removed, ll cellulose paste in the mortar hose. Couple the mortar hose back on. Rell the container with coating material and pump it around until the coating material emerg- es without any bubbles. Attention: Always top up with sucient coating material. Do not let the pump run dry. Pump overheats, resulting in a danger of „plugs“. Spray pattern is not clean and even. Air ducts in the texture tip are partially closed with coating material. Air volume incorrectly set. Poor mortar spraying machine clean- ing No coating material in the container. Pump has sucked in air. Switch the mortar spraying machine o. Close the material tap at the spray lance. Remove the texture tip. Clean the air ducts of the texture tip. Change air volume setting. Thoroughly clean mortar spraying machine Rell the container with coating material and pump it around until the coating material emerg- es without any bubbles. Attention: Always top up with sucient coating material. Do not let the pump run dry. Pump overheats, resulting in a danger of „plugs“. ELIMINATING FAULTS48 Plast Coat 1030

If the defect is not caused by one of the above-mentioned faults, have the defect eliminated by the WAGNER customer service.

MALFUNCTION POSSIBLE CAUSE ELIMINATION

Pressure at the manometer rises to more than 40 bars. Viscosity of the coating material too high. Mortar hose diameter too small. Mortar hose is too long. Coating material “plug” in the mortar hose. Mortar hose not prerinsed with cellulose paste. Dilute the coating material. Use a mortar hose with a larger diameter. Use a shorter mortar hose. Depressurize the mortar hose – set the selector switch to “R” (reverse). Pump the coating material back into the con- tainer. The mortar hose must be pres- sureless. Watch the manometer ––> 0 bar. Wear safety goggles. Decouple mortar hose and rinse with water hose. When the plug has been removed, ll cellulose paste in the mortar hose. Couple the mortar hose back on. Mortar spraying machine does not pump enough coating ma- terial. Convey capacity selected too low. Mortar hose diameter too small. Stator worn. Texture tip too small. Set the volume regulator higher. Use a mortar hose with a larger diameter. Mount a new stator, if necessary, also a new rotor. Attention: Spray on pump sliding means. Select a larger texture tip. Rule of thumb: Granular size x 3 ––> Tip size ELIMINATING FAULTS49 Plast Coat 1030

9990368Star knob nut 2362368Outlet unit cpl. 348315Pump casing 2361120Anti-twist lock for stator 9900247Hexagon head screw 9921507Spring washer7 2360707 Rubber seal, ange

For safety reasons, we would recommend having the device checked by an expert as required but at least every 12 months to ensure that it can continue to operate safely. In the case of unused devices, the check can be postponed until they are next started up. All (potentially deviating) national inspection and mainte- nance regulations must also be observed. If you have any questions, please contact the customer service team at Wagner.

In accordance with European Directive 2012/19/EU on the disposal of waste electrical equipment and its implementa- tion in national law, this product may not be disposed of with the household refuse, but must rather be recycled in an envi- ronmentally correct manner. Your waste WAGNER device will be taken back by us or our representatives and disposed of environmentally correctly. Please contact one of our service points or one of our repre- sentatives or us directly to this purpose.

IMPORTANT INFORMATION ON PRODUCT LIABILITY

According to an EU directive, the manufacturer is only liable without limitation for faults in the product if all parts come from the manufacturer or have been approved by the manu- facturer and have been mounted to the device and are operat- ed properly. If third-party accessories or spare parts are used, the manufacturer is exonerated wholly or partly from his/her liability if use of the third-party accessories or spare parts have caused a defect in the product. In extreme cases, the relevant authorities can completely prohibit using the entire device. With original WAGNER accessories and spare parts, compli- ance with all safety regulations is guaranteed. GUARANTEE DECLARATION (Status 01.02.2009)

1. Scope of guarantee

All Wagner professional colour application devices (here- after referred to as products) are carefully inspected, tested and are subject to strict checks under Wagner quality assurance. Wagner exclusively issues extended guarantees to commercial or professional users (hereafter referred to as “customer”) who have purchased the prod- uct in an authorised specialist shop, and which relate to the products listed for that customer on the Internet under www.wagner-group.com/pro-guarantee. The buyer’s claim for liability for defects from the purchase agreement with the seller as well as statutory rights are not impaired by this guarantee. We provide a guarantee in that we decide whether to replace or repair the product or individual parts, or take the device back and reimburse the purchase price. The costs for materials and working hours are our responsibility. Replaced products or parts become our property.

2. Guarantee period and registration

The guarantee period amounts to 36 months. For industrial use or equal wear, such as shift operations in particular, or in the event of rentals it amounts to 12 months. Systems driven by petrol or air are also guaranteed for a 12 month period. The guarantee period begins with the day of delivery by the authorised specialist shop. The date on the original purchase document is authoritative. For all products bought in authorised specialist shops from

01.02.2009 the guarantee period is extended to 24 months

providing the buyer of these devices registers in accordance with the following conditions within 4 weeks of the day of de- livery by the authorised specialist shop. Registration can be completed on the Internet under www.wagner-group.com/pro-guarantee. The guarantee certicate is valid as conrmation, as is the original purchase document that carries the date of the pur- chase. Registration is only possible if the buyer is in agreement with having the data being stored that is entered during reg- istration. When services are carried out under guarantee the guarantee period for the product is neither extended nor renewed. Once the guarantee period has expired, claims made against the guarantee or from the guarantee can no longer be en- forced.

3. Handling If defects can be seen in the materials, processing or perform-ance of the device during the guarantee period, guarantee claims must be made immediately, or at the latest within a period of 2 weeks. The authorised specialist shop that delivered the device is enti-tled to accept guarantee claims. Guarantee claims may also be made to the service centres named in our operating instruc-tions. The product has to be sent without charge or presented together with the original purchase document that includes details of the purchase date and the name of the product. In order to claim for an extension to the guarantee, the guaran-tee certicate must be included. The costs as well as the risk of loss or damage to the product in transit or by the centre that accepts the guarantee claims or who delivers the repaired product, are the responsibility of the customer. 4. Exclusion of guarantee Guarantee claims cannot be considered for parts that are subject to wear and tear due to use or other natural wear and tear, as well as defects in the product that are a result of natural wear and tear, or wear and tear due to use. This includes in particular cables, valves, packaging, jets, cylinders, pistons, means-carrying housing components, lters, pipes, seals, rotors, stators, etc. Damage due to wear and tear that is caused in particular by sanded coating materials, such as dispersions, plaster, putty, adhesives, glazes, quartz foundation. in the event of errors in devices that are due to non-compliance with the operating instructions, unsuitable or unprofessional use, incorrect assembly and/or commissioning by the buyer or by a third party, or utilisation other than is intended, abnormal ambient conditions, unsuitable coating materials, unsuitable operating conditions, operation with the incorrect mains voltage supply/frequency, over-operation or defective servicing or care and/or cleaning. for errors in the device that have been caused by using accessory parts, additional components or spare parts that are not original Wagner parts. for products to which modications or additions have been carried out. for products where the serial number has been removed or is illegible for products to which attempts at repairs have been carried out by unauthorised persons. for products with slight deviations from the target properties, which are negligible with regard to the value and usability of the device. for products that have been partially or fully taken apart. 5. Additional regulations. The above guarantees apply exclusively to products that have been bought by authorised specialist shops in the EU, CIS, Australia and are used within the reference country. If the check shows that the case is not a guarantee case, re-pairs are carried out at the expense of the buyer.The above regulations manage the legal relationship to us concludingly. Additional claims, in particular for damages and losses of any type, which occur as a result of the product or its use, are excluded from the product liability act except with regard to the area of application. Claims for liability for defects to the specialist trader remain unaected. German law applies to this guarantee. The contractual lan-guage is German. In the event that the meaning of the Ger-man and a foreign text of this guarantee deviate from one an-other, the meaning of the German text has priority. J. Wagner GmbHDivision Professional FinishingOtto Lilienthal Strasse 18 88677 MarkdorfFederal Republic of GermanySubject to modications · Printed in Germany EU Declaration of conformity We declare under sole responsibility that this product conforms to the following relevant stipulations: 2006/42/EC, 2014/30/EU, 2011/65/EU, 2012/19/EU Applied harmonised norms: EN ISO 12100, EN 12001, EN 60204-1, EN 61000-3-2, EN 61000-3-3, EN 61000-6-1, EN 61000-6-3The EU declaration of conformity is enclosed with the product. If required, it can be re-ordered using order number 2368963. GUARANTEE DECLARATION56 Plast Coat 1030

2 INTRODUCTION AU TRAVAIL AVEC LA MACHINE

2 INTRODUCTION AU TRAVAIL AVEC LA