Universal Sprayer W 510 - Paint spray WAGNER - Free user manual and instructions

USER MANUAL Universal Sprayer W 510 WAGNER

Translation of the original operating instructions MANY THANKS FOR PLACING YOUR TRUST IN US We would like to congratulate you on purchasing this brand product from Wagner; we are sure that you will enjoy working with it greatly. Please read the Operating Manual carefully and observe the safety information before starting the device. Store the Operating Manual in a safe place close to the product in case it needs to be used by someone else. We would be happy to be of assistance if you have any questions, suggestions or requests. Please contact us via the phone number included on the back page or via our homepage, www.wagner-group.com/service. Contents

8. Preparation of the workplace (for interior wall paint) ............................24

This symbol indicates a potential danger for you or for the device. Under this symbol you can nd important information on how to avoid injuries and damage to the device. Danger of electrical shock

Indicates tips for use and other particularly useful information. Devices and accessories marked with this symbol are suitable for processing low-viscosity materials such as paints, glazes and wall paints specically designed for this purpose. If a material bears this logo, it is particularly well suited for use with the relevant device. Devices and accessories marked with this symbol are suitable for processing high-viscosity materials such as e.g. interior wall paints (dispersions and latex paints). If a material bears this logo, it is particularly well suited for use with the relevant device.

2. General Safety Instructions

WARNING! Read all safety notications and instructions. Failure to comply with the safety notications and instructions provided may result in electric shock, re and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" used below covers both mains-operated power tools (with mains lead) and accumulator-operated power tools (without mains lead).

1. Safety at the workplace

a) Keep your workplace clean and well lit. Disorder or unlit workplaces may result in accidents. b) Never use the tool in hazardous areas that contain ammable liquids, gases or dusts. Power tools generate sparks that can ignite the dust or vapors. c) Keep children and other persons away when using the power tool. You can lose control of the tool if you are distracted.

The tool plug must t into the socket. The plug may not be modied in any form. Do not use adaptor plugs together with protective-earthed tools. Unmodied20 W 510

plugs and suitable sockets reduce the risk of an electric shock. b) Avoid physical contact with earthed surfaces such as pipes, heating elements, stoves and refrigerators. The risk through electric shock increases if your body is earthed.

Keep the equipment away from rain and moisture. The risk of an electric shock increases if water penetrates electrical equipment. d) Do not misuse the mains lead by carrying the tool by the lead, hanging it from the lead or by pulling on the lead to remove the plug. Keep the lead away from heat, oil, sharp edges or moving tool parts. Damaged or twisted leads increase the risk of an electric shock. e) If you work outdoors with a power tool, only use extension cables suitable for outdoor use. The use of an extension lead that is suitable for outdoors reduces the risk of an electric shock.

If you cannot avoid using the tool in a damp environment, use a residual current operated circuit-breaker. Using a residual current operated circuit-breaker avoids the risk of electric shock.

3. Safety of Persons

Be attentive. Pay attention to what you are doing and work sensibly with a power tool. Do not use the tool if you are tired or under the inuence of drugs, alcohol or medication. Just a moment of inattentiveness while using the tool can lead to serious injuries.

Wear personal safety equipment and always wear safety goggles Wearing personal protective equipment, such as dust mask, non-slip safety shoes, safety helm or ear protection, depending on the type of power tools, reduces the risk of injury.

Avoid accidental starting-up. Make sure that the electric tool is switched o before you connect it to the power supply, pick it up or carry it. Accidents can occur if you carry the power tool while your nger is on the switch or if you connect the power tool to the power supply which it is on. d) Remove setting tools or wrenches before switching on the power tool. A tool or wrench that is in a rotating tool part can lead to injuries.

Avoid an unnatural posture. Ensure that you are standing securely and have your balance at all times. This ensures that you can control the tool better in unexpected situations. f) Wear suitable clothing. Do not wear wide clothing or jewellery. Keep your hair, clothes and gloves away from moving parts. Loose clothing, jewellery or long hair21 W 510

can be caught in moving parts.

Do not lull yourself into a false sense of security and do not think yourself above the safety rules for electric tools, even if you are familiar with the electric tool following extensive practical experience. Careless use can lead to serious injuries in fractions of a second.

4. Usage and treatment of the electric tool

a) Do not overload the tool. Use the power tool designed for the work that you are doing. You work better and safer in the specied performance range if you use the suitable power tool.

Do not use power tools whose switch is defective. A power tool that cannot be switched on or o is dangerous and has to be repaired. c) Remove the plug from the socket before carrying out tool settings, changing accessories or putting the tool away. This precautionary measure prevents unintentional starting of the tool. d) Store unused power tools so that they are inaccessible to children. Do not let persons use the tool who are not familiar with it or who have not read these instructions. Power tools are dangerous when they are used by inexperienced persons.

Take proper care of your tools. Check whether the moving parts function trouble-free and do not jam, whether parts are broken or damaged so that the tool function is impaired. Have damaged parts repaired before using the tool. Many accidents have their origin in power tools that have been maintained badly.

Use the power tool, accessories, insert tools, etc. in accordance with these instructions and in a fashion specied for this special tool type. Take the working conditions and the activity to be carried out into consideration. The use of power tools for purposes other than the intended ones can lead to dangerous situations.

Keep the handles and grip surfaces dry, clean and free of oil and grease. Slippery handles and grip surfaces hamper safe operation and control of the electric tool in unforeseen situations.

a) Have your tool repaired only by qualied specialist personnel and only with original spare parts. This ensures that the tool safety is maintained. b) If the supply cord is damaged, it must be replaced by the manufacturer or it’s service agent or a similarly qualied person in order to avoid a safety hazard.22 W 510

3. Safety Instructions for Spray Guns

Caution! Wear breathing equipment: Paint mist and solvent vapors are damaging to health. Always wear breathing equipment and only work in well ventilated rooms or using supplementary ventilating equipment. It is advisable to wear working clothing, safety glasses, ear protection and gloves. CAUTION: DANGER OF INJURY! Never point the spray stream towards human beings or animals. Sockets and plugs must be masked. Risk of an electric shock as a consequence of sprayed material entering the socket! Attention! Never operate the device if the nozzle seal is either damaged or missing. If the nozzle seal is either missing or damaged liquids can enter the device and increase the risk of an electric shock. Check the nozzle seal before each use.

Do not use the spray guns to spray ammable substances.

The spray guns are not to be cleaned with ammable solvents.

Caution against dangers that can arise from the sprayed substance and observe the text and information on the containers or the specications given by the substance manufacturer.

Do not spray any liquid of unknown hazard potential.

The device may not be used in workplaces covered by the explosion-protection regulations.

To avoid the hazard of explosion when spraying, provide for eective natural or articial ventilation.

There must be no sources of ignition such as, for example, open res, smoke of lit cigarettes, cigars and tobacco pipes, sparks, glowing wires, hot surfaces, etc. in the vicinity during spraying.

When working with the W 510 indoors as well as outdoors ensure that no solvent vapors are sucked in by the spray gun.

The spray gun is not a toy; children must therefore not be allowed to handle it or play with it.

Before working on the spray gun remove the power plug from the socket.

Cover areas that are not to be sprayed. When working keep in mind that wind, for example, may transport paint mist over great distances and cause damage.

Never open the device yourself in order to carry out repairs in the electrical system!

The units may only be used with a functional valve. If paints rises in the ventilating hose (Fig. 1, item 12) do not operate the unit further! Dismantle and clean the ventilating hose, valve and diaphragm and replace the diaphragm if necessary.

Do not lay the spray gun. With original WAGNER accessories and spare parts, you have the guarantee that all safety regulations are fullled.23 W 510

4. Description/ Scope of delivery

Description/ Scope of delivery (Fig. 1)

7) Air lter cover (right + left) 8) Material volume adjustment

illustration)* 17) Lubricating grease (without illustration)*

• This is inside the container: remove it before starting operations!

5. Field of application

Many dierent coating substances can be processed with the W 510. A dierent spray attachment must be used, depending on the coating substance: Coating Materials Spray attachment Low-viscosity coating substances: Low-viscosity coating substances: Water- and solvent-based paints, nishes, primers, 2-component paints, clear nishes, automotive nishes, staining sealers and wood sealer-preservatives. All coating materials with the red Perfect Spray logo Standard Interior wall paint (dispersions and latex paint) All coating materials with the green Perfect Spray logo Wall

6. Coating Materials Suitable for Use

Interior wall paint (dispersions and latex paint) Water- and solvent-based paints, nishes, primers, 2-component paints, clear nishes, automotive nishes, staining sealers and wood sealer-preservatives.24 W 510

Materials that contain highly abrasive components, plaster, facade paint, caustic solutions and acidic coating substances. Flammable materials.

8. Preparation of the workplace (for interior wall paint)

Sockets and plugs must be masked. Risk of an electric shock as a consequence of sprayed material entering the socket! Mask all the areas and objects that are not to be spray painted, or remove them from the work area. No liability is assumed for damage due to overspray. Silicate paint corrodes glass and ceramic surfaces upon contact! All such surfaces must therefore be completely covered.

Pay attention to the quality of the adhesive tape used. Do not use excessively strong adhesive tape on wallpaper and painted surfaces, in order to avoid damaging these surfaces when removing the tape. Remove adhesive tape slowly and evenly; do not use jerky movements. Do not leave adhesive tape on surfaces any longer than necessary, in order to minimise the possibility of residues when removing. Also observe the adhesive tape manufacturer's instructions.

9. Preparation of the Coating Material

The enclosed spray attachment can be used to spray interior wall paints, varnishes and The enclosed spray attachment can be used to spray interior wall paints, varnishes and glazes that are undiluted or slightly diluted. Detailed information is available in the glazes that are undiluted or slightly diluted. Detailed information is available in the technical data sheet of the manufacturer (technical data sheet of the manufacturer ( Internet Download). Internet Download).

Stir the material thoroughly and dilute it in the container as per the recommended dilution. Thinning recommendation Spray attachment Sprayed material Glazes undiluted Wood preservatives, mordants, oils, disinfection agents, plant protective agents undiluted Paints containing solvents and water- soluble paints, primers, vehicle coating paints, thick-lm glazes

dilute by 0-10 % Interior wall paint (dispersions and latex paint) dilute by 0-10 %25 W 510

2. If the feed rate is too low even at maximum flow setting, dilute in steps of 5 - 10 % until

the feed rate meets your requirements.

Before connecting to the mains supply, be sure that the supply voltage is identical with the value given on the rating plate.

Unscrew the container from the spray gun.

Aligning suction tube. (Fig. 2) If the suction tube is positioned correctly, the container contents can be sprayed without almost any residue. When working on lying objects: Turn the suction tube forwards. (Fig. 2 A) Spraying work when working on overhead objects: Turn the suction tube rearwards. (Fig. 2 B)

Place the container on a paper base and pour in the prepared coating substance with the aid of the feed hopper included in the scope of supply. Screw the container tightly onto the spray gun.

Connect the front part with the rear part of the gun (Fig. 3).

Put the machine down only on a level, clean surface. Otherwise the machine could tip over!

Pull the trigger. The W 510 has a two-stage trigger. In the rst stage the turbine is started. If the trigger guard is pressed further, the material is transported.

Adjust the spray setting on the spray gun.

The enclosed practice poster is ideal for familiarising yourself with operation The enclosed practice poster is ideal for familiarising yourself with operation of the spray gun. of the spray gun. After trying out the rst spray coatings, it makes sense to After trying out the rst spray coatings, it makes sense to test it further on cardboard or a similar surface in order to nd out the right test it further on cardboard or a similar surface in order to nd out the right ow rate of paint and air for the best spray pattern.ow rate of paint and air for the best spray pattern.

11. Selecting the Spray Setting

WARNING! Danger of injury! Never pull the trigger guard while adjusting the air cap. With the union nut (g. 4, 1) slightly unscrewed, turn the air cap (2) to the desired spraysetting position (arrow). Then tighten the union nut. Fig. 5 A = vertical at jet

for vertical surfaces Fig. 5 C = circular jet

for corners, edges and hard-to-reach surfaces26 W 510

Set the material volume by turning the regulator on the trigger guard of the spray gun. lower material volume turn anti-clockwise (-) higher material volume turn clockwise (+)

The spray result depends heavily on the smoothness and cleanliness of the surface to be sprayed. Therefore the surface should be carefully prepared and kept free of dust.

Cover all surfaces not to be sprayed.

Cover screw threads or similar parts of the target object.

Important: Start at the edge of the area to be sprayed. Start the spray movement rst of all, and then press the trigger. Avoid interruptions within the area to be sprayed.

The spray movement should come from the arm, not just from the wrist. This ensures that a uniform distance is maintained between the spray gun and the spray surface during the spray operation. Select a distance of 5 - 15 cm, depending on the desired spray jet width. When you are using interior wall paint, the distance should be about 20-30 cm. Fig. 7 A/ 7 B: CORRECT Even distance to the object. Fig. 7 C: INCORRECT An uneven distance will result in uneven paint application.

Move the spray gun evenly cross-wise or up-and-down, depending on the spray pattern setting.

An even movement of the spray gun results in an even surface quality.

Important: Wipe o the nozzle and air cap regularly to make sure they do not get blocked.

"Cross spray" when using paint with a poor covering capacity or if the surface is highly absorbent (Fig. 8).

Interior wall paint in strong colour shades should be applied at least twice (allow rst paint coat to dry rst). This will ensure good coverage.27 W 510

During longer breaks, vent the container by briey opening and then closing it again.

Clean nozzle openings after an interruption in operation.

When processing 2-component varnishes, clean the device immediately.

15. Taking Out of Operation and Cleaning

Proper cleaning is the prerequisite for problem-free operation of the paint application device. No warranty claims are accepted in case of improper or no cleaning. Never hold the spray gun rear part under water or immerse it into liquids. Clean the housing only with a moistened cloth.

Unplug the power plug. Vent the container in case of longer breaks and after the work has been terminated. This can be done by briey turning open and then closing the container or by pulling the trigger guard and letting the paint into the original paint container.

Divide the spray gun. Press the hook (Fig. 3 b "click") slightly downwards. Turn the gun front part and gun rear part against each other and take them apart.

3) Unscrew the container. Empty any remaining coating material back into the material

Preclean the container and feed tube with a brush. Clean the ventilating bore (Fig. 9, 1).

Pour water or solvent into the container. Screw the container back on. Do not use ammable materials for cleaning purposes.

Insert the power plug, turn on the machine and spray the water or solvent into a container or a cloth.

8) Repeat the above procedure until the water or solvent emerging from the nozzle is

10) Divide the spray gun. Press the hook (Fig. 3 b "click") slightly downwards. Turn the gun front part and gun rear part against each other and take them apart.

16. Cleaning the spray attachment

1) Screw of the container and empty it. Pull out the suction tub with container seal.

CAUTION! Never clean seals, diaphragm and nozzle or air holes of the spray gun with metal objects.The ventilation hose and diaphragm are only solvent-resistant to a limited extent. Do not immerse in solvent, only wipe.

The unit may only be operated with an integer diaphragm (Fig. 10, 3). If any paint has penetrated to the ventilation hose, check and clean the membrane (see the Maintenance chapter).28 W 510

Clean the air cap, nozzle seal and nozzle with a brush and solvent or water.

Clean the outside of the spray gun and container with a cloth soaked in solvent or water.

5) Assemble the parts again (see “Assembly”).

Assembly Attention! Never operate the device if the nozzle seal is either damaged or missing. If the nozzle seal is either missing or damaged liquids can enter the device and increase the risk of an electric shock.

Push the nozzle seal (g. 12, 1) over the needle (3); the groove (slot) should point towards you.

2) Put the nozzle (g. 12, 2) onto the gun body and nd the correct position by turning it.

3) Put the air cap onto the nozzle and tighten it using the union nut.

4) Place the container seal from below on the suction tube and slide it over the collar,

while turning the container seal slightly.

5) Insert the suction tube with container seal in the gun body.

In order to mount the gun more easily apply lubricating grease (enclosed) liberally to the O-ring at the gun front part. (Fig. 14, 5 and g. 15, 5)

Air lter WARNING! Never operate the machine without the air filter; dirt could be sucked in and interfere with the function of the machine. Check the air filter after each use for contaminants. Disconnect plug before changing parts.

1) Open the air lter cover. (Fig. 13)

2) Pull out the air lter and replace it if necessary, depending on how soiled it is.

Ventilating hose / Valve

1) Pull the ventilating hose (Fig. 10, 1) at the top from the gun body. Screw o the valve

cover (2). Remove the diaphragm (3). Carefully clean all parts or replace in the event of damage.

2) Place the diaphragm (Fig. 10, 3) with the pin facing upwards on the bottom section

of the valve. Also see the marking on the gun body.

3) Place on the valve cover (Fig. 10, 2) and screw it closed.

4) Place the ventilating hose (Fig. 10, 1) on the valve cover and on the nipple at the gun

The CLICK&PAINT SYSTEM with additional spray attachments and accessories oers the right tool for each work. Further information about the WAGNER range of products for renovating is available under www.wagner-group.com30 W 510

Material volume setting turned too far to the left (-)

No pressure build-up in container

Clean Coating material drips from the nozzle

Nozzle seal is missing or worn

Coating material assembly at air cap, nozzle or needle

Coating material too thick

Material volume too large Material volume adjusting screw turned too far to the right (+)

Air lter heavily soiled

Too little pressure build-up in container

Turn material volume adjusting screw to the left (-)

Coating material in container running out

Air lter heavily soiled

Nozzle seal is missing or worn

Change Coating material causes "paint tears"

Too much coating material applied.

Turn material volume adjusting screw to the left (-) Too much fog of coating material (Overspray)

Distance to the object too large

Too much coating material applied

Turn material volume adjusting screw to the left (-) Paint in the ventilating hose

Replace the diaphragm Poor covering capacity on the wall

Spray material is too cold

Highly absorbent surface or paint with poor covering capacity

The material you are spraying should be at room temperature

Closer to the object31 W 510

Technical Data Max. viscosit Varnishes glazesVarnishes glazes (Standard spray attachment): Interior wall paint (Wall spray attachment): 120 DIN/s 3000 mPas Power source: 230 V

• Measured in accordance with EN 62841-1 Information about the oscillation level The specied oscillation level has been measured according to a standard test procedure and can be used to compare against electric tools. The oscillation level is also for determining an initial assessment of the vibrational strain. Attention! The vibration emission value can dier from the specied value when the electric tool is actually in use, depending on how the electric tool is being used. It is necessary to specify safety measures to protect the operating personnel. These measures are based on an estimated shutdown during the actual conditions of use (all parts of the operating cycle are taken into consideration here, for example periods when the electric tool is switched o, and, when it is switched on but running without any load).

22. Environmental protection

The device and all accessories and packaging have to be recycled in an environmentally friendly manner. Do not dispose of the appliance with household waste. Support environmental protection by taking the appliance to a local collection point or obtain information from a specialist retailer. Leftover paint and solvents may not be emptied into drains, the sewage system or disposed of as household rubbish. It has to be disposed of separately as special waste. Please pay special attention to the instructions on the product packaging.

23. Important Note regarding Product Liability!

According to an EU directive, the manufacturer is only liable without limitation for faults in the product if all parts come from the manufacturer or have been approved by the32 W 510

manufacturer and have been mounted to the device and are operated properly. If third- party accessories or spare parts are used, the manufacturer is exonerated wholly or partly from his/her liability if use of the third-party accessories or spare parts have caused a defect in the product. 3 + 1 year guarantee on this WAGNER DIY product In addition to the statutory warranty for this product, J. Wagner GmbH, based in 88677 Markdorf, Germany, grants you a guarantee (device guarantee) of 36 months for this product. This guarantee is extended by a further 12 months if the product is registered within 28 days of purchase on the Internet at https://go.wagner-group.com/3plus1. The guarantee includes the free repair of defects which are demonstrably caused by the use of unsuitable materials in the product's manufacture or by assembly errors, as well as the free replacement of faulty components provided there are no guarantee exclusions. The statutory material defect rights to which you as the purchaser are entitled for the intended purpose from the time of handover of the purchased item are not restricted by the guarantee. The guarantee, along with your statutory warranty rights, will expire if the device has been opened by persons other than authorised WAGNER service personnel. The detailed guarantee conditions can be obtained on request from our authorised WAGNER partners (see website or operating instructions) or in text form on our website: https://go.wagner-group.com/hf-warranty-conditions - Modications reserved - UKCA Declaration of conformity We declare under sole responsibility that this product conforms to the following relevant regulations: Supply of Machinery (Safety) Regulations 2008 Electrical Equipment (Safety) Regulations 2016 The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 The Waste Electrical and Electronic Equipment Regulations 2013 Applied harmonised standards BS EN 62841-1:2015, BS EN 50580:2012+A1:2013, BS EN IEC 55014-1:2021, BS EN IEC 55014-2:2021,BS EN 61000-3-2:2019+A1:2021, BS EN 61000-3-3:2013+A2: 2021,BS EN 62233:200833 W 510

EU Declaration of conformity We declare under sole responsibility that this product conforms to the following relevant stipulations: 2006/42/EC, 2014/30/EU, 2011/65/EU, 2012/19/EU Applied harmonised norms: EN 62841-1, EN 50580, EN 55014-1, EN 55014-2, EN IEC 61000-3-2, EN 61000-3-3, EN 62233 The EU declaration of conformity is enclosed with the product. If required, it can be re-ordered using order number 2386150. Warning If the supply cord of this appliance is damaged, it must only be replaced by a repair shop appointed by the manufacturer, because special purpose tools are required. The wires in this mains lead are coloured in accordance with the following code: green/yellow = earth blue = neutral brown = live As the colours of the wires in the mains lead of this appliance may not correspond with the coloured markings identiying the terminals in your plug, proceed as follows:

The wire which is coloured green and yellow must be connected to the terminal in the plug which is marked with the letter E or by the earth symbol or coloured green or green and yellow.

The wire which is coloured blue must be connected to the terminal which is marked with the letter N or coloured black.

The wire which is coloured brown must be connected to the terminal which is marked with the letter L or coloured brown.

Should the moulded plug have to be replaced, never re-use the defective plug or attempt to plug it into a dierent 13 A socket. This could result in an electric shock.

Should it be necessary to exchange the fuse in the plug only use fuses approved by ASTA in accordance with BS 1362. Only 13 Amp fuses may be used.

To ensure that the fuse and fuse carrier are correctly mounted please observe the provided markings or colour coding in the plug.

After changing the fuse, always make sure that the fuse carrier is correctly inserted. Without the fuse carrier, it is not permissible to use the plug.

The correct fuses and fuse carriers are available from your local electrical supplies stockist.34 W 510