Kolumbo - Steam cleaner Lavor - Free user manual and instructions

USER MANUAL Kolumbo Lavor

GNERE LA MACCHINA (OFF).

• WARNING: It is important to be careful of the following items.

IMPORTANT WARNINGS 04 This machine has been designed for use with the cleaning agent supplied or recom- mended by the manufacturer. The use of other cleaning agents or chemicals may ad- versely aect the safety of the machine. 1°. High pressure jets can be dangerous if subject to misuse. The jet must not be di- rected at persons , live electrical equipment or the machine itself. 05a Do not use the machine with in ran- ge of persons unless they wear protective clothing. 23 Do not direct the jet against yourse lf or others in order to clean clothes or foot-wear. 21 Risk of explosion - Do not spray amma- ble liquids. 24 High pressure cleaners shall not be used by children or untrained personnel. 22 High pressure hoses, ttings and cou- plings are important for the safety of the ma- chine. Use only hoses , ttings and couplings recommended by the manufacturer. 16e To ensure machine safety, use only ori- ginal spare parts from the manufacturer or approved by the manufacturer. 24-XX Water that has owed through backow preventers is considered to be non potable. 03 Do not use the machine if a supply cord or important parts of the machine are dama- ged, e.g. safety devices, high pressure hoses, trigger gun. XY Inadequate extension cords can be dan- gerous. 2°a. If an extension cord is used, it shall be GENERAL INFORMATION - This appliance’s performance and userfriendliness make it suitable for PROFESSIONAL use. - The steam generator for industrial cleaning is used for the cleaning and disinfecting of any object in an easy and ecological way, also in the most dicult points with or without detergents. > THECNICAL DATA (see thecnical data plate) SYMBOLS

WARNING: It is important to be

careful of the following items. IMPORTANT LOCKED OPEN IF PRESENT

WARNING: do not touch .- a warning

label relative to the danger of heat - steam emissions;

WARNING: symbol do not inhale

Detergent tank only water

WARNING: symbol, Danger from hot

steam. Translation of the original instructions

16suitable for outdoor use, and the connection has to be kept dry and o the ground. 2°b. It is recommended that this is accom- plished by means of a cord reel which keeps the socket at least 60 mm above the ground. 3°. Do not use combustion engine powered machines indoors unless adequate ventila- tion is assessed by national labour authori- ties. 4°. Ensure that any exhaust emissions are not in the vicinity of air intakes. 5°. For gas or oil-heated machines it is im- portant to provide adequate ventilation and make sure that the ue gases are properly discharged. 11 Always switch o the mains disconnec- ting switch when leaving the mach unatten- ded. XZ Incorrect fuels shall not be used as the y may prove hazardous . > GENERAL WARNINGS

• 01WARNING: This appliance is for outdoor use only.

• 02WARNING: Always disconnect the electricity and water supplies on completion of every job.

• WARNING: 05b - Do not allow other people or animals within a range of 5m when operating the machine. 05c - Always wear suitable protective clothing in order to protect yourself against ricocheting parts. 05d - Do not touch the plug and the appliance with wet hands or when barefoot. 05e - Wear safety goggles and non-slip rubber footwear.

• 06WARNING: Do not direct the nozzle toward mechanical parts containing lubricant grease, as the grease will dissolve and spread over the surrounding ground. Vehicle tyres/tyre valves may only be cleaned from a minimum distance of 30 cm, otherwise the vehicle tyre/tyre valve could be damaged by the high-pressure jet. The rst indication of this is a discoloration of the tyre. Damaged vehicle tyres/tyre valves can be deadly dangerous.

07WARNING: High pressure jets can be dangerous if subject to misuse. The jet must not be directed at persons,animal, live electrical equipment or the machine itself.

• 08WARNING: High pressure hoses, ttings and couplings are important for the safety of the machine. Use only hoses, ttings and couplings recommended by the manufacturer. (it is extremely important to protect these components against damage by avoiding their improper use and protecting them against bending, knocks and scratches).

• 12WARNING: Every machine is tested in its operating conditions, so it is normal for a few drops of water to be left inside it.

• 13WARNING: Take care not damage the electric cable. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualied persons in order to avoid a hazard

• 14WARNING: Appliance with uid under pressure. Keep a rm hold on the gun and be prepared to take the kickback pressure. Only use the high pressure nozzle provided with the appliance.

• 16WARNING: This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

• 17WARNING: Children should be supervised to ensure that they do not play with the appliance.

• 18WARNING: Never start this appliance without rst completely unwinding the high-pressure hose.

• 19WARNING: When winding and unwinding the pipe take care not to cause this appliance to overturn.

• 20WARNING: Before unwinding or winding the hose, switch the machine o and release the pressure in the hose itself (switching o).

• XX WARNING: the machine shall be disconnected from its power source, by removing the plug from the socket-outlet, during cleaning or maintenance and when

• XJ WARNING: If an extension cord is used, the plug and socket must be of watertight construction.

• WARNING: It is absolutely forbidden to use the machine in potentially explosive environments or areas.

• K1 All the maintenance and adjustment activities described in this handbook must be carried out only after stopping the ma- chine (main switch turned to o) and discon- necting the power cord, if not clearly indica- ted that the operation must be carried out when the machine is on.

• K2 All the adjustment and activities that are not described in this handbook must be carried out by qualied and skilled operators to avoid any accident or damage to the ma- chine and to the operator.

• K3 Carefully read this operating handbook before use. It provides important information about a safe installation, use and maintenance of the machine.

• K4 The non-compliance with the safety measures may entail serious injuries to the operator and damages to the machine.

• K5 Carefully keep this handbook for con- sultation purposes up to the machine nal dismantling. The use and maintenance ac- tivities must be carried out correctly; other- wise, the builder cannot be held responsible for the damages to people, animals or things deriving from the non-compliance with the following instructions.

• K6 Check that both the machine and its components are undamaged when unpa- cking them. Contact your reseller in case of doubts.

• K7 Make sure that the rating correspon- ds to the factory power line before energi- sing the machine.

• K8 De-energise the machine before any cleaning or maintenance activity.

• K9 Never leave the machine energised if unused. Turn the main switch o.

• K10De-energise the machine in case of fai- lure and / or troubles. Do not tamper with its controls and equipment. Just contact the authorised after-sales service points for ser- vicing purposes and always order original spare parts.

• K11 The draining and loading pipes, the safety sheaths and the solenoid valves must not be cut and tampered with. De-energise the machine in case of damages

• K12 Any use of the machine other than the one it has been built for represents an anomalous condition and can cause serious damages to the operating means and entail a serious risk for the operator using it.

• K13 Never remove or hide the warning la- bels applied to the machine.

• K14 The same instructions are valid for various models; some details may dier ac- cording to the machine model.

• K15 Never touch or start the machine with wet hands or bare feet;

• K16 Remove the casings and the doors of the electric boards only once the machine has been stopped and de-energised; For re-prevention purposes:

• K18 Keep all inammable or combustible products away from the equipment area.

• K19 Obviously, the above-mentioned instructions are not sucient to prevent all sorts of accidents; therefore, the user will have to be cautious.

• K20 The machine must not be modied or changed in any way without the builder’s written authorisation.

• WARNING: We recommend the use of de- mineralized water.

• WARNING: Never use the power cable or the gun cable to move it. > SAFETY DEVICE

• WARNING: the gun is tted with a safety catch. Whenever use of the machine is interrupted it is important to operate the safety catch to prevent accidental activation of the jet.

18Safety features: - Safety valve - Manostat - Thermostat - Pump with a by-pass valve or stopping device. > STABILITY

• WARNING: The machine must be always kept on horizontal bases, in a safe and stable way. > WATER SUPPLY Water supply collection Water supply from the water main - Connect a supply hose (not included) to the water inlet of the unit and to the water supply. - Open the water supply.

WARNING: (symbol) machine not

suitable for connection to the potable water mains. The cleaner can only be connected to the wa- ter mains if the water mains is separated by a backow preventer. Make sure that the hose is at least Ø 13mm-1/2 inch and that it is rein- forced.

• WARNING: Water that has flown through backflow preventers is considered to be nonpotable. IMPORTANT: Only clean or filtered water should be used for intake. The delivery of the water intake tap should be equal to the double of the maximum pump range. - Maximum intake water temperature: 40°C - Max inlet water pressure: 1Mpa Place the machine as close to the water supply system as possible. Failure to comply with the above conditions causes serious mechanical damage to the pump and the loss of warranty cover. Water supply from the water tank build-in - Switch off the unit.

• WARNING: We recommend the use of de- mineralized water. > ELECTRICITY SUPPLY - The appliance’s electrical connection must comply with the IEC 60364-1 standard. IMPORTANT: Before connecting the appliance, make sure that the nameplate data are the same as those of the electrical mains and that the socket is protected by a dierential security breaker with tripping sensitivity below 0.03 A - 30 ms. - If the appliance’s plug is not compatible with the socket, have the socket replaced with another of suitable type by professionally qualied sta. - Never use the appliance in ambient temperatures below 0° C if it is equipped with a PVC (H VV-F) cable.

• XY WARNING: Inadequate extension cords can be dangerous.

• XJ WARNING: If an extension cord is used, the plug and socket must be of watertight construction. Information for supply may also be obtained from the plug manufacturer. 230-240V 400-415V 3G 2,5 mm2 4G 2,5 mm2 max 20 m max 30 m USAGE > UNPACKING Remove the upper and the lower hooks retai- ning the cardboard box to the pallet, take the cardboard box o, place two wheels of the ma- chine on ground and withdraw the pallet. > Machine handling and transport - Always use the handle supplied to move the machine.

• WARNINGS Never move the machine by using the power cable or steam hose.

19> MACHINE DESCRIPTION see g.AB ① Detergent tank ② Handle ③ Steam gun connection plug ④ Electric cable ⑤ Water inlet ⑥ Diesel tank ⑦ Water tank ⑲ Switch detergent device see g. C Model: Major ③ Steam gun connection plug ⑳Steam outlet valve, closed see g. D ⑧ dry steam / wet steam adjuster ⑨ Pressure gauge ⑩ Main switch ON/OFF ⑪ Boiler switch ⑫ + temperature adjuster ⑬ - temperature adjuster ⑭ Thermo regulator display see g. A ⑮ Steam gun + hose ⑯ Accessory ⑰ Detergent spray switch see g. E ⑱ inverter swich (mod. 12V) ⑱ battery pilot lights (mod. 12V)

> INSTALLATION AND START-UP

IMPORTANT: The machine installation en- vironment should be kept at between 10°C and 35°C.

In case of operation indoors, adequate ventilation and gas venting must be assured. Sometimes a chimney is necessary to remove the exhaustsfrom the pressure cleaner. This problem hasn’t to be faced when the machine operates outdoor, but when it’s installed indoor, the following recommendations must be followed: - The chimney path must be always in ascent, straight vertical if possible, and preferably not exceeding a 5 m lenght. - The exit of the chimney must be sheltered to avoid the dripping of rain and to allow the exaust ow. - The chimney section A must be 3 times the outlet chimney of the machine B and at distance of at least 20 cm. It must be underlined that the above recommendations are extremely important to prevent the condensate from back dripping into the machine. The exausts contain sulphuric acid, condensating at a temperature of approximately 180° C. The condensation shall be avoid, but in any case the condensate from chimney shall not enter the machine. The non observance of these recommendations may lead to the damage of the machine. CHIMNEY SECTION: 3 times the area of chimney Chimney pipe diameter = 150 mm. CHIMNEY SECTION FOR 2 BOILER: 6 times the area of chimney. Chimney pipe diameter = 225 mm. FUELLING Information on the type of diesel fuel to be used: Diesel for transport uses and without addi- tives

DIESEL (see g. A) 25 l Fill the tank with the fuel indicated on the tech- nical data plate (Diesel) In order not to damage the fuel pump, ensure that the tank never empties while running.

• WARNING: Use of unsuitable fuel may result in dangerous situations.

20DETERGENT (see g. A) 2,4 l Fill the detergent tank with the product re- commended for the task to be carried out.

• WARNING: Make use only of liquid detergent, do not absolutely use acid or too much alkaline products. We suggest you to make use of our products, which have been studied for the use with washer machines. WATER see g. A) 25 l see section on "WATER SUPPLY" only model : Major - Connect the hose ③⑮, - turn up the safety catch C2 - then open the steam tap ⑳.

WARNING: Danger from hot steam.

> 1ST START-UP (BEFORE INITIAL USE) 12 V battery model - Ensure that the main switch ⑩ is set to (0) OFF see g. E - Unscrew the 2 hand screws and lift the cover away - Connect the plug to the inverter. - Position the inverter switch to (I) ON ⑱ - The illuminating “LED” lights up. - Lower the cover and screw the hand screws back up. > Batteria 12 V battery model - Check the battery charge level and recharge: - ⑲ when the green "LED" is lit, the battery is charged - ⑲ when the yellow "LED" is lit, the battery is at 50% charge - ⑲ when the red "LED" is lit, the battery is discharged To charge the battery: - Place the switch to ⑩ (0) OFF - Connect the plug to the electricity supply - The charger charges the battery IMPORTANT: The battery charger works also with the main switch ⑩ in position (I) (II) (0). IMPORTANT: Follow the battery manufacturer use and safety manual. > Sand blasting kit only model " Grati Waster" (see g. FGHI) Sand blasting work may be carried out with su- itable accessories. - Fill the container with sand (sand not supplied), sand for blasting, sand calibrated at Ø 0.5 mm.. IMPORTANT: use dry sand. > Temperature adjustment (see g. D) Adjust the temperature by means of the ther- mo regulator situated on the control panel. This machine is equipped with an electronic thermo regulator to check and adjust the boi- ler temperature as well as the pressure from min. 5 bar to max. 10 bar. - When turning the unit on, the display shows the temperature reading in the boiler. Adjust the temperature as follows: - Hold the ( + ) and ( - ) buttons pressed simul- taneously for a few seconds; - Press the ( + ) button to increase the tempe- rature, or the ( - ) button to decrease it. It is essential that the thermo regulator is set to 190°C in order to be able to work at 10 bar.

• WARNING: - The machine is pre-set at the max temperature of 190 °C. - For any adjustment, timing or replacement action not described in this handbook,

21contact qualied personnel at the manufacturer or resale outlet. - Adjustments can be made to adapt the machine to various production requirements. > Steam and water output adjustment (see g. D) Adjust the steam and water output by using the two knobs situated on the the left hand side of the machine ⑧. wet steam ; dry steam ; > Electric controls (Reference Description) ⑩ MAIN SWITCH: It is a 2-position selector that energises the machine if to (I)ON. the machine is de-energised if to (0) OFF. 12 V battery model: ⑩ - MAIN SWITCH: (I) ON: machine works on mains power (0) OFF: the machine is unpowered (II) ON: machine works on battery power ⑪ BOILER ON button: press to turn the boiler on. ⑫⑬ THERMO REGULATOR: refer to paragraph “Temperature adjustment”. ⑭ Display: - Temperature indicator - Indicates "H2O” when water is missing from the tank. - Indicates "GAS" when diesel is missing from the tank. > Steam gun Use of the steam gun - Plug the lance jack into the appropriate so- cket and lock it with the two levers; - To obtain a spray of steam, press the trigger on the pistol grip;

• WARNING: - For any subsequent adjustment, setting or replacement of parts not foreseen in this manual, please contact qualied personnel at the manufacturer or resale outlet. - Before carrying out any replacement, ensure that the main switch is in the (0) OFF position. > START-UP Description of the start sequence After carrying out all the connections and pre- ventative inspections described in the pre- vious chapters, start the machine according to the following instructions:

1) Before starting the generator, ll the tanks

with water and DIESEL up to the set level.

OPERATION MACHINE PART PERIODICITY

1 Boiler cleaning 1 Remove limestone from the boiler 1 Clean the water level sensors 1 Every year 1 Every three months Authorized After Sales Service 2 Visual checks 2 Machinery + gun 2 Every week The user 2 Electrical parts 2 Integrity of the water and steam hoses and gun 2 Every mont The user 3 Cleaning the burner 3 Ignition electrodes, Diesel nozzle 3 Every year Authorized After Sales Service 4 General clea

ning 4 External cleaning 4 Every week The user

222) Press the main switch situated on the control

panel to the ( I ) ON ⑩ position -for working on mains power

( II ) ON - for working on battery IMPORTANT: the machine is battery ope- rated with either the plug attached to the electrical mains or the machine operated with the plug disconnected from the electri- cal mains.

3) Press the BOILER ON button situated on the

control panel to ( I ) ⑪.

6) If the display show H2O , it means that the-

re is no water in the tank. Fill the tank (see “Filling the tanks with water and detergent”)

> TO SPRAY DETERGENT

To spray and mix the detergent with steam: - Press button ⑰ on the pistol grip. .> Machine stop (at end of work) At the end of the work shift, stop the machine in the following way:

3) Unplug the machine from the electrical po-

wer supply. Boiler steam discharge Follow the instructions below: - A few minutes before the end of the work shift, turn o the boiler by pressing the BOI- LER START luminous green push-button, continuing to use the steam gun until the pressure gauge indicates a value of 0-1 bar; see g. F (Optional) Follow the instructions below: - Carefully open the boiler drain cock, situated on the machine right side and drain all the water from the boiler into a suitable container;

WARNING: Danger from hot steam.

IMPORTANT: Should it be necessary for any reason to de-activate the machine quic- kly, place the main switch on the control pa- nel to the OFF position.

• V15 While the machine is functioning, it is strictly forbidden to remove safety devices set by the Manufacturer for the purpose of protecting the operator against incidents. - Only skilled and qualified operators must use the machine. - Avoid aiming the steam lance towards personnel or delicate objects such as plastic, crystal or other materials which may melt or deteriorate with contact to steam at 180°C. - Never leave the machine unattended. - Always remove the power supply from the machine before filling the tanks. - We recommend the use of demineralized water.

Visit website and download the scheduled maintenance plan. IMPORTANT: Before doing any work on the cleaner, discharge the pressure and disconnect the electricity and water supplies.

SEE ROUTINE MAINTENANCE TABLE

• WARNING Before any maintenance or replacement activity, remember to: - stop the machine (MAIN SWITCH turned to OFF) - unplug it.

• K1 Maintenance, replacement or servicing activities described in this handbook must be entrusted only to skilled operators familiar with the technology used on the machine.

• K2 Consult qualified personnel at the manufacturer or sales outlet for any adjustment, tuning or replacement actions not included in this manual.

23The safety valve and accessories should be checked according to the provisions of DM 329/04 and the national regulations and laws. Machine general cleaning Once a week, remove all the dust from the ma- chine using compressed air. Clean the machine body externally with suita- ble detergents.

Always wear protective gloves when cleaning the machine. TROUBLESHOOTING (see table)

• 22WARNING: To ensure machine safety, use only original spare parts supplied or approved by the manufacturer. Machine noise level Determination of the resonant level: 75 dB (A) IMPORTANT: the machine shows no ad- verse indications if used throughout the working day and complies with the provi- sions of Legislative Decree No. 277 of 15/8/91 WARRANTY CONDITIONS All our machines are subjected to strict tests and are covered against manufacturing defects in accordance with applicable regulations. The warranty is eective from the date of purchase. The following are not included in the war- ranty: - Parts subject to normal wear. - Rub- ber parts, charcoal, lters and the accessories and optional accessories. - Accidental damage, caused by transport, neglect or inadequate treatment, incorrect or improper use and in- stallation failing - The warranty shall not cover any cleaning operations to which the operative components may be subjected, such as clog- ged nozzles and lter blocked due to limesto- nes. DISPOSAL (WEEE) As the owner of electrical or electronic equipment, the law (in accordance with the EU Di- rective 2012/19/EU on waste from electrical and electronic equipment and the national laws of the EU Member States that have implemented this Di- rective) prohibits you from disposing of this product or its electrical / electronic accessories as municipal solid waste and obliges you to make use of the ap- propriate waste collection facilities.The product can be disposed of by returning it to the distributor when a new product is purchased. The new prod- uct must be equivalent to that being disposed of. Disposing of the product in the environment can cause great harm to the environment itself and hu- man health. The symbol in the gure indicates the urban waste containers and it is strictly prohibited to dispose of the equipment in these containers. Non-compli- ance with the regulations stipulated in the Directive 2012/19/EU and the decrees implemented in the various EU Member States is administratively pun- ishable.

ture is at least 150°C - Authorized After Sales Service - The user - The user

2.1 It loads no water

2.1 The water tank is empty

2.2 Lack of water in the tank

2.2 Check the electronic level

2.2 water solenoid valve

2.1 Clean the water level

2.2 Check and eventually

replace it - The user - Authorized After Sales Service - The user - The user - Authorized After Sales Service

loading water 3.1Boiler water level probe 3.1Pressure switch 3.1Safety valve

3.1 Clean the water level

sensors 3.1Replace the pressure switch and check that the connection discharging tube is free from incru

stations. 3.1Replace the safety valve - Authorized After Sales Service - Authorized After Sales Service - Authorized After Sales Service The safety valve can be replaced only by or qua

lied service center. Safety valve replacement must be set at 12 bar and be accompanied by certied PED as provi

35PROBLÈMES CAUSES SOLUTIONS

"Graffiti Waster" (F – G – H - I)

(I) ON : (0 )"OFF :" (II) ON ::

S2 = KAZAN DÜÜK SEVIYE PROBU

S2 = KAZAN DÜÜK SEVIYE PROBU

S2 = KAZAN DÜÜK SEVIYE PROBU