HD 7164 Cage Classic - Pressure washer Kärcher - Free user manual and instructions

USER MANUAL HD 7164 Cage Classic Kärcher

• dB(A) 90 Betriebsstoffe Ölmenge l 0,4 Ölsorte -- 15W40 Maße und Gewichte Länge mm 780 Breite mm 360 Höhe mm 500 Gewicht, betriebsbereit mit Zubehör kg 56,5 14 DE– 1 Please read and comply with these original instructions prior to the initial operation of your appliance and store them for later use or subsequent own- ers. Please unfold the front picture side Illustration 1 Power switch 2 Water connection 3 Mains cable with mains plug 4 Holder for trigger gun (equipment de- pending on the unit model) 5 Thermostat valve 6 Safety valve 7 High-pressure connection EASY!Lock 8 Pressure and volume regulation 9 Oil drain screw 10 Oil level indicator 11 Oil fill screw 12 Water filter 13 Nozzle screws 14 Nozzle 15 Spray lance EASY!Lock 16 Trigger gun EASY!Force 17 Safety catch 18 Trigger 19 Safety lever 20 High pressure hose EASY!Lock 21 Cable/hose storage – Please read the operating instructions for your machine before using it, and pay particular attention to the following safety instructions. – Warning and information plates on the machine provide important directions for safe operation. – Apart from the notes contained herein the general safety provisions and rules for the prevention of accidents of the legislator must be observed. – The appliance/accessories must not be modified. DANGER Pointer to immediate danger, which leads to severe injuries or death. 몇 WARNING Pointer to a possibly dangerous situation, which can lead to severe injuries or death. 몇 CAUTION Pointer to a possibly dangerous situation, which can lead to minor injuries. ATTENTION Pointer to a possibly dangerous situation, which can lead to property damage. High-pressure jets can be dan- gerous if improperly used. The jet may not be directed at per- sons, animals, active electrical equipment or at the appliance itself. According to applicable regula- tions, the appliance must never be used on the drinking water net without a system separator. A suitable system separator by Kärcher or al- ternatively a system separator according to EN 12729 type BA must be used. Water that was flowing through a system separator is considered non-drinkable. The appliance contains hot sur- faces that can lead to burn inju- ries. Contents Device elements EN 1 Safety instructions EN 1 Proper use EN 4 Safety Devices EN 5 Environmental protection EN 5 Before Startup EN 5 Start up EN 6 Operation EN 7 Transport EN 8 Storage EN 8 Care and maintenance EN 8 Troubleshooting EN 9 Accessories and Spare Parts . EN 9 Warranty EN 10 EU Declaration of Conformity . EN 10 Technical specifications
• EN 11 Device elements Safety instructions Symbols in the operating instructions Symbols on the machine 15EN– 2 Risk of electric shock. The casing must only be opened by electri- cians. – The voltage indicated on the type plate must correspond to the voltage of the electrical source. – Minimum fuse strength of the socket (see Technical Data). – Safety class I - Appliances may only be connected to sockets with proper earth- ing. – It is recommended that you connect this device to a socket that has a 30 mA pro- tection switch against wrong currents. – Please use the mains cable prescribed by the manufacturer; the same is also applicable when you replace the ca- bles. See Operating Instructions Manu- al for Order Number and Type. – Check the power cord with mains plug for damage before every use. If the power cord is damaged, please arrange immediately for the exchange by an au- thorized customer service or a skilled electrician. – The appliance may only be connected to an electrical supply which has been installed by an electrician in accordance with IEC 60364. – Operating procedures create short term power sinkings. – During unfavorable net conditions other devices might be disturbed. – Never touch the mains plug with wet hands. – Make sure that the power cord or exten- sion cables are not damaged by run- ning over, pinching, dragging or similar. Protect the cable from heat, oil, and sharp edges. – The extension cable must have the cross-section listed in the circuit plan and be protected against spraying wa- ter. The connection must not lie in wa- ter. – The mains plug and the coupling of an extension cable must be watertight and must never lie in water. Moreover, the coupling may never lie on the ground. The use of cable reels that ensure that the sockets are at least 60 mm above the ground is recommended. – Unsuitable electrical extension cables can be hazardous. Only use electrical extension cables outdoors which have been approved and labelled for this pur- pose and have an adequate cable cross-section. – The power cord must be checked regu- larly for damages, such as cracks or ag- ing. If damage is found, the cable must be replaced before further use. – If couplings of the power cord or exten- sion cable are replace the splash pro- tection and the mechanical tightness must be ensured. – Do not clean the appliance with a water hose or high-pressure water jet (danger of short circuits or other damage). – Do not operate the appliance at temper- atures below 0 °C. – Please observe the safety instructions of your water supply authority. – Please ensure that screw connections of all hoses are not leaky. – The high pressure hose must not be damaged. A damaged high pressure hose must be replaced immediately. Only hoses and joints recommended by the manufacturer may be used. See Operating Instructions Manual for Order Number. – The appliance and its working equip- ment must be checked to ensure that it is in proper working order and is operat- ing safely prior to use. The appliance must not be used if a connecting line or important parts of the appliance, e.g. safety devices, high- pressure hoses, spray guns, are dam- aged. Power connection Water connection Application 16 EN– 3 – Never draw in fluids containing solvents or undiluted acids and solvents! This in- cludes petrol, paint thinner and heating oil. The spray mist thus generated is highly inflammable, explosive and poi- sonous. Do not use acetone, undiluted acids and solvents as they are aggres- sive towards the materials from which the appliance is made. – If the appliance is used in hazardous ar- eas (e.g. filling stations) the corre- sponding safety provisions must be ob- served. It is not allowed to use the appli- ance in hazardous locations. – The appliance must be sitting on an even, stable ground. – Wear ear plugs if the operating instruc- tions of the appliance (Technical data) mention a noise level of more than 80 dB(A). – All current-conducting parts in the work- ing area must be protected against jet water. – The lever of the hand spray gun must not be locked during the operation. – Wear protective clothing and safety goggles to protect against splash back containing water or dirt. – High-pressure jets can be dangerous if improperly used. The jet may not be di- rected at persons, animals, live electri- cal equipment or at the appliance itself. – The jet must not be directed at other persons or directed by the user at him/ herself to clean clothing or footwear. – Vehicle tyres/ tyre valves may be cleaned only with a minimum spray dis- tance of 30 cm. Otherwise, the high pressure spray can cause damage to the vehicle tyre/ tyre valve. The discol- ouring of the tyre is the first sign of dam- age. Damaged vehicle tyres are a source of danger. – Do not spray materials containing as- bestos or other health-hazardous sub- stances. – With short spray lances, there is a risk of injury, as a hand can accidentally come in contact with the high pressure jet. If the spray lance is shorter than 75 cm, you must not use a point spray noz- zle or a rotor nozzle. – Prior to cleaning, a risk assessment must be performed for the surface to be cleaned to determine the safety and health requirements. The respective re- quired protective measures must be taken. – Let the hoses cool off after hot water op- eration or operate the appliance briefly using cold water. – In case of extended downtimes, switch the appliance off at the main switch / ap- pliance switch or remove the mains plug. – The operator must use the appliance properly. The person must consider the local conditions and must pay attention to third parties, in particular children, when working with the appliance. – Never leave the machine unattended so long as it is running. – The appliance may only used by per- sons who have been instructed in han- dling the appliance or have proven qualification and expertise in operating the appliance or have been explicitly assigned the task of handling the appli- ance. The appliance must not be oper- ated by children, young persons or per- sons who have not been instructed ac- cordingly. – This appliance is not intended for use by persons with reduced physical, sen- sory or mental capabilities. – The appliance must not be operated by children or persons who have not been instructed accordingly. – Do not use the appliance when there are other persons around unless they are also wearing safety gear. – Children should be supervised to pre- vent them from playing with the appli- ance. – Always use appropriate gloves while working on the device. Operations 17EN– 4 – There is a recoil pressure arising from the water jet that comes out from the spray pipe. The angular spray pipe brings about an upward force. Hold the gun and the spray pipe tightly. – The recoil and bending forces may be different if you are using angular spray devices. The engine is to be brought to a standstill and the appliance is to be fastened properly during transportation. – Switch off the appliance and, in case of appliances connected to the mains, pull out the power cord before cleaning and performing any maintenance tasks on the machine. – Relieve the high pressure system of all pressure prior to all work on the appli- ance and the accessories. – Maintenance work may only be carried out by approved customer service out- lets or experts in this field who are famil- iar with the respective safety regula- tions. – Mobile industrial apliances are subject to safety inspections according to the local regulations (for e.g. the following are applicable in Germany: VDE 0701). – To avoid risks, all repairs and replace- ment of spare parts may only be carried out by the authorised customer service personnel. – Only use accessories and spare parts which have been approved by the man- ufacturer. The exclusive use of original accessories and original spare parts ensures that the appliance can be oper- ated safely and trouble free. Use this high pressure cleaner exclusively for – cleaning with a high pressure jet without detergent (e.g. cleaning of facades, ter- races, garden appliances, vehicles and similar objects). For stubborn dirt, we recommend the use of the dirt blaster as a special accessory. Quality requirements for water: ATTENTION Only clean water may be used as high pressure medium. Impurities will lead to in- creased wear and tear or formation of de- posits in the appliance. If recycled water is used, the following limit values must not be exceeded. Transport Maintenance Accessories and Spare Parts Proper use pH value 6,5 ,5 electrical conductivity * Conductivity fresh water +1200 µS/cm settleable solids ** < 0,5 mg/l total suspended solids *** < 50 mg/l Hydrocarbons < 20 mg/l Chloride < 300 mg/l Sulphate < 240 mg/l Calcium < 200 mg/l Total hardness < 28 °dH < 50 °TH < 500 ppm (mg CaCO p. 9

• Maximum total 2000 µS/cm ** Test volume 1 l, settling time 30 min *** no abrasive substances 18 EN– 5 Safety devices serve to protect the user and must not be rendered in operational or their functions bypassed. – While reducing the water supply/quanti- ty regulation at the pump head, the overflow valve opens and part of the water flows back to the pump suck side. – If the hand spray gun is closed, the overflow valve opens and the entire wa- ter volume will flow back to the pump suction side. The overflow valve is set by the manufac- turer and sealed. Setting only by customer service. The safety valve opens when the overflow valve is defective. The safety valve is set by the manufacturer and sealed. Setting only by customer ser- vice. The thermal valve protects the high-pres- sure pump from unacceptable heating dur- ing circuit operation. The packaging material can be recy- cled. Please do not place the packag- ing into the ordinary refuse for dispos- al, but arrange for the proper recy- cling. Old appliances contain valuable ma- terials that can be recycled. Please arrange for the proper recycling of old appliances. Batteries and accumula- tors contain substances that must not enter the environment. Please dis- pose of your old appliances, batteries and accumulators using appropriate collection systems. Electrical and electronic devices often con- tain components which could potentially pose a danger to human health and the en- vironment if handled or disposed of incor- rectly. However, these components are necessary for the proper operation of the device. Devices marked with this symbol must not be disposed of with regular house- hold rubbish. Notes about the ingredients (REACH) You will find current information about the ingredients at: www.kaercher.com/REACH – Check the contents of the pack before unpacking. – In case of transport damage inform ven- dor immediately. The oil level must be at the centre of the oil level display. Unscrew the screw plug. Screw in enclosed oil filling screw. Close cover. Safety Devices Overflow valve Safety valve Thermostat valve Environmental protection Before Startup Unpacking Check oil level Activate deaeration of oil container 19EN– 6 Note: The EASY!Lock system joins com- ponents with a quick-fasten thread solidly and securely with just one turn. Insert the high pressure nozzle onto the spray lance. Install union nut and hand-tighten it (EASY!Lock). Join the spray lance with the trigger gun and tighten until hand-tight (EASY!Lock). Join the high-pressure hose with trigger gun and high-pressure connection of the appliance and tighten until hand- tight (EASY!Lock). If required, attach accompanying cable / hose rack to the wall.

Illustration Attach the enclosed cable/hose rack to the bottom of the device. Note: Not all unit models are equipped with the holder for the trigger gun. Illustration Attaching the support. DANGER Risk of injury! Device, tubes, high pressure hose and connections must be in faultless condition. If they are not in a perfect state then the appliance must not be used. DANGER Danger of injury by electric shock. The appliance may only be connected to al- ternating current. It is imperative to connect the appliance to the electric mains by means of a plug. It is forbidden to permanently connect the appli- ance to the power supply. The plug serves for the disconnection from the mains. Use the extension cord that has an ade- quate cross-section (see "Technical Data") and unwind it fully from the cable drum. For connection values, see type plate/tech- nical data. According to applicable regula- tions, the appliance must never be used on the drinking water net without a system separator. En- sure that the connection of your building water installation on which the high-pres- sure cleaner is operated is equipped with a system separator pursuant to EN 12729 Type BA. Water that was flowing through a system separator is considered non-drinkable. 몇 CAUTION Always connect the system separator to the water supply, never directly to the appli- ance! For connection values refer to technical specifications. Connect the supply hose (minimum length 7.5 m, minimum diameter 3/4“) to the water connection point of the ma- chine and at the water supply point (for e.g. a tap). Note: The supply hose is not included. Open the water supply. Install hand spray gun, spray lance and nozzle Mounting the cable / hose rack Attaching the holder for the trigger gun Start up

Electrical connection Water connection Connection to the water supply 20 EN– 7 Screw the suction hose onto the water connection. Note: The suction hose is not included in the scope of delivery. If a suction hose with a check valve or filter is used, the hose must be filled with water. Deaerate the appliance: Unscrew the nozzle. Switch on the appliance and let it run until the water exiting is bubble-free. At the end let the appliance run for ap- prox. 10 seconds - then switch off. Re- peat the procedure for a couple of times. Switch off the appliance and fit the noz- zle again. DANGER Risk of explosion! Do not spray flammable liquids. If the appliance is used in hazardous areas (e.g. filling stations) the corresponding safety regulations must be observed. Risk of injury! Hold the hand spray gun and the spray pipe firmly with both hands. Risk of injury! The trigger and safety lever may not be locked during the operation. Risk of injury! Contact Customer Service if the safety lever is damaged. Risk of injury from high-pressure water jet. Slide the safety catch on the trigger gun for- ward before performing any work with the appliance. ATTENTION Clean engines only at places with corre- sponding oil separators (environmental safety). To open the trigger gun: Actuate the safety lever and trigger. To close the hand spray gun: Release the safety lever and trigger. Release the trigger gun. To do so, push the safety catch towards the back. Open the hand spray gun. Set working pressure and flow rate through turning (runless) at the pres- sure- and amount regulation (B) (+/-). Close the hand spray gun. The appliance switches off. Secure the trigger gun. To do so, push the safety catch towards the front. After the interruption: Release the trigger gun. To do so, push the safety catch towards the back. Open the hand spray gun. The appliance will switch on again. Close the hand spray gun. The pump continues to run in circulation mode. Open the hand spray gun. Circuit operation is ended. Drawing in water from open reservoirs Operation Opening/closing the trigger gun High pressure operation Appliance with holder for trigger gun: Set the appliance switch to "I". Remove the hand spray gun from the hold- er,the appliance switches on. Appliance without holder for trigger gun: Set the appliance switch to "I". The appliance switches on. Interrupting operation Interrupting operation Short break 21EN– 8 Close the hand spray gun. Push the safety catch on the trigger gun forwards slightly. Release the trigger gun. To do so, push the safety catch towards the back. Open the hand spray gun. Shut off water supply. Open the hand spray gun. Switch on the pump with the power switch and allow to run for about 5-10 seconds. Close the hand spray gun. Set the appliance switch to "0/OFF“. Pull main plug out of socket with dry hands only. Activate hand spray gun until device is pressure less. Secure the trigger gun. To do so, push the safety catch towards the front. ATTENTION Frost will destroy the not completely water drained device. Store the appliance in a frost free area. Drain water. Pump in conventional frost protection agents through the appliance. Note: Use normal glycol-based anti-freezing agents for automobiles. Observe handling instructions of the anti- freeze agent manufacturer. Operate device for max. 1 minute until the pump and conduits are empty. When transporting in vehicles, secure the appliance according to the guide- lines from slipping and tipping over. 몇 CAUTION Risk of personal injury or damage! Mind the weight of the appliance during transport. ATTENTION Protect the trigger from damage during transport. 몇 CAUTION Risk of personal injury or damage! Consider the weight of the appliance when storing it. DANGER Risk of injury by inadvertent startup of ap- pliance and electrical shock. Prior to all work on the appliance, switch off the appliance and pull the power plug. Note: Used oil must only be disposed of by the designated collection points. Please turn in used oil there. Polluting the environment with used oil is prosecutable. You can sign with your dealer a contract for regular safety inspection or even sign a maintenance contract. Please take advice on this matter. Check connection cable for damages (risk of electrical shock); get the dam- aged connection cable replaced imme- diately by an authorised customer ser- vice person/ electrician. Check the high pressure hose for dam- ages (risk of bursting). Please arrange for the immediate ex- change of a damaged high-pressure hose.

Check appliance (pump) for leaks. 3 drops per minute are permitted and can come out from the lower side of the appliance. Call Customer Service if there is heavy leakage. Longer break Appliance with holder for trigger gun: Place the trigger gun into the holder. The pump stops. Remove trigger gun from the hold- er. The pump starts. Appliance without holder for trigger gun: Set the appliance switch to "0/OFF“. The pump stops. Set the appliance switch to "I". The pump starts. Turn off the appliance Frost protection If you cannot store it in a frost-free place: Transport Storage Care and maintenance Safety inspection/ maintenance contract Before each use 22 EN– 9 Check oil level Please contact Custom- er Service immediately if the oil is milky (water in oil). Clean water filter. Have the maintenance of the device performed by the customer service. Oil change. Note: See "Specifications" for oil volume and type. Unscrew oil drain plug. Drain the oil in a collection basin. Fix in the oil drain screw and tighten it. Torque 20...25 Nm. Turn the oil fill screw out. Fill in new oil slowly; air bubbles should go out. The oil level must be at the centre of the oil level display. Screw in oil filling screw. Close cover. DANGER Risk of injury by inadvertent startup of ap- pliance and electrical shock. Prior to all work on the appliance, switch off the appliance and pull the power plug. Get the electrical components checked and repaired only by authorised customer ser- vice persons. Contact an authorised customer service person in case of problems not mentioned in this chapter or if you are in doubt or when you have been explicitly asked to do so. Only with appliances with holder for trig- ger gun: Do not push down the holder. Check connection cable for damages. Check the supply voltage. Call Customer Service in case of elec- trical defects. Set the pressure and quantity regula- tion to "MAX". Check the nozzle size, install correct nozzle. Clean the nozzle. Replace the nozzle. Deaerate the appliance (see "Start-up") Check water supply level (refer to tech- nical data). Clean water filter. Check all inlet pipes to the pump. Contact Customer Service if needed. 3 drops per minute are permitted and can come out from the lower side of the appli- ance. Call Customer Service if there is heavy leakage. With stronger leak, have device checked by customer service. Clean water filter. Check the water suction pipes for leaks. Deaerate the appliance (see "Start-up") Contact Customer Service if needed. This function is not a fault. If the appliance becomes too hot in the circulation mode, the thermovalve opens so that cold water can flow in. Turn off the appliance, wait briefly, turn on the appliance once again. If the fault appears again afterwards, do no longer use the appliance. Have the device checked by aftersales service. Only use original accessories and spare parts, they ensure the safe and trouble-free operation of the device. For information about accessories and spare parts, please visit www.kaerch- er.com. Weekly Every 500 operating hours, at least annually Oil change Troubleshooting Appliance is not running Pressure does not build up in the appliance Pump leaky Pump is vibrating Water leak on the thermovalve Water leak at the safety valve Accessories and Spare Parts 23EN– 10 The warranty terms published by the rele- vant sales company are applicable in each country. We will repair potential failures of your appliance within the warranty period free of charge, provided that such failure is caused by faulty material or defects in man- ufacturing. In the event of a warranty claim please contact your dealer or the nearest authorized Customer Service centre. Please submit the proof of purchase. We hereby declare that the machine de- scribed below complies with the relevant basic safety and health requirements of the EU Directives, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the machine is modified without our prior approval. The undersigned act on behalf and under the power of attorney of the company man- agement. Authorised Documentation Representative S. Reiser Alfred Kärcher GmbH Co. KG Alfred-Kärcher-Str. 28 - 40 71364 Winnenden (Germany) Phone: +49 7195 14-0 Fax: +49 7195 14-2212 Winnenden, 2017/01/01 Warranty EU Declaration of Conformity Product: High pressure cleaner Type: 1.367-xxx Relevant EU Directives 2006/42/EC (+2009/127/EC) 2014/30/EU 2000/14/EC 2011/65/EU Applied harmonized standards EN 60335–1 EN 60335–2–79 EN 55014–1: 2006+A1: 2009+A2: 2011 EN 55014–2: 2015 EN 62233: 2008 EN 61000–3–2: 2006+A1: 2009+A2: 2009 EN 61000–3–11: 2000 EN 50581 Applied conformity evaluation method 2000/14/EC: Appendix V Sound power level dB(A) Measured: 87 Guaranteed: 90 CEO Head of Approbation 24 EN– 11 Technical specifications Type HD 7/16-4 Main Supply Voltage V 380...415 Current type Hz 3~50 Connected load kW 4.3 Protection (slow, char. C) A 16 Type of protection -- IPX5 Extension cord 30 m mm

Sound pressure level L

dB(A) :87 :90 CEO Head of Approbation 192 TH– 11