Koolweld 3 - Fridge GYS - Free user manual and instructions

USER MANUAL Koolweld 3 GYS

Fixing brackets are supplied with the trolley.

KCRYPTON 401 TITANIUM 321

AVERTISSEMENTS - RÉGLES DE SECURITÉ

CONSIGNE GÉNÉRALE

INSTALLATION - FONCTIONNEMENT PRODUIT

CONDITIONS DE GARANTIE

WARNING - SAFETY REGULATIONS

GENERAL INFORMATION

These instructions must be fully read and understood before operating the machine.

Do not carry out any modifications or maintenance work that is not included in the user manual.

Any personal injury or material damage due to use that does not comply with the instructions in this manual cannot be held at the expense of the manufacturer.

If you have a problem or query, please consult a qualified technician to set up the device correctly.

THE ENVIRONMENT

This equipment should only be used for welding operations within the limits indicated on the rating plate and/or in the user manual. The safety regulations must be observed. In the event of improper or dangerous use, the manufacturer shall not be held liable.

The device must be set up and operated in a location that is free of dust, acids, flammable gases and other corrosive substances, even when in storage. Make sure there is sufficient air circulation when in use.

Temperature ranges:

Use between -10 and +40^ (+14 and +104^)

Store between -20 and +55^ (-13 and 131^)

Air humidity:

Less than or equal to 50% at 40^ (104^)

Less than or equal to 90% at 20^ (68^)

Altitude:

Up to 1000 m above sea level (3280 feet).

PROTECTING YOURSELF AND OTHERS

Arc welding can be dangerous and cause serious injury or death.

Welding exposes people to a dangerous source of heat, light and radiation from the arc as well as electromagnetic fields (caution to those with pacemakers), risk of electrocution, noise and gaseous fumes.

To protect yourself and others, follow these safety instructions:

To protect yourself from burns and radiation, wear insulating, dry, fireproof clothing in good condition without lapels; the clothing must cover the whole body.

Wear gloves that provide electrical and thermal insulation.

Use welding protection and/or a welding hood with a sufficient level of protection (variable depending on the application). Protect your eyes during cleaning operations. Wearing contact lenses is strictly forbidden.

It is sometimes necessary to enclose the welding area with fireproof curtains to protect it from arc radiation, spatter and incandescent waste.

Inform people in the welding area not to look at the arc rays or the molten parts and to wear the appropriate clothing to protect themselves.

Wear noise-cancelling headphones if the welding process reaches a noise level above the permissible limit (these must be worn by anyone in the welding area).

Keep hands, hair and clothing away from moving parts (the fan).

Never remove the cooling unit's protective casing when the welding power source is on; the manufacturer cannot be held responsible in the event of an accident.

Newly welded parts are hot and can cause burns when handled. When carrying out maintenance on the torch or electrode holder, make sure that it has sufficiently cooled by waiting at least 10 minutes before starting any work. The cooling unit must be switched on when using a water-cooled torch to make sure that the liquid does not cause burns.

It is important to secure the work area before leaving it, this is to protect people and property.

WELDING FUMES AND GASES

The fumes, gases and dusts emitted by welding are health hazards. Sufficient ventilation must be provided and an air supply may be required. An air-fed mask could be a possible solution if there is inadequate ventilation.

Check that the extraction system is operating effectively by checking it against relevant safety standards.

Caution: Welding in confined environments requires remote monitoring for safety reasons. Furthermore, welding certain materials that contain lead, cadmium, zinc, mercury or even beryllium, can be particularly harmful; it is important to thoroughly degrease the parts before welding them.

Gas cylinders must be stored in an open or well-ventilated area. They must be in an upright position and held on a support or on a trolley.

Do not weld near grease or paint.

FIRE AND EXPLOSION RISK

Fully shield the welding area; flammable materials should be kept at least 11 metres away. Fire fighting equipment must be nearby during welding operations.

Beware of hot material or sparks being projected, even through cracks; they can cause a fire or explosion.

Keep people, flammable objects and pressurised containers at a safe distance.

Welding in closed containers or tubes should be avoided and if they are open they should be emptied of any flammable or explosive material (oils, fuels and gas residues, etc.).

Grinding operations must not be directed towards the welding power source or towards any flammable materials.

ELECTRICAL SAFETY

The electrical power supply must be earthed. Use the fuse size recommended on the information panel. Electric shocks can cause serious direct or indirect accidents and even death.

Never touch live parts inside or outside the live power source (torches, clamps, cables and electrodes) as these parts are directly connected to the welding circuit.

Before opening the welding current source, it must be disconnected from the mains and wait 2 minutes. so that all the capacitors are discharged. Do not touch the torch or electrode holder and the earth clamp at the same time.

Ensure that cables and torches are changed by qualified and authorised personnel if they become damaged. Select the cable's cross-section size according to the intended application. Always wear dry, undamaged clothing to insulate yourself from the welding circuit. Wear insulated footwear in all work environments.

TRANSPORTING AND MOVING THE PRODUCT

It is advisable to drain the cooling unit before transportation. Do not carry the equipment over people or objects.

SETTING UP THE EQUIPMENT

• Place the equipment on a floor with a maximum slope of 10^ .
• The machine must not be used in an area with conductive metal dusts.
• The equipment must be protected from heavy rain and kept out of direct sunlight.
• The machine protection level is IP23, which means :
• Protection against access to dangerous parts from solid bodies of a ≥ 12.5mm diameter and,
• Protection against the rain inclined at 60^ towards the vertical.
  These devices can be used outside in accordance with the IP23 protection index.

MAINTENANCE/ADVICE

• Maintenance should only be carried out by a qualified technician Annual maintenance is recommended.

• Turn off the power supply by unplugging the outlet, and wait for the fan to stop before working on the device. The voltages and currents are high and dangerous inside the device.

• Regularly remove the cover and blow out the dust. Take the opportunity to have the electrical connections checked by a qualified technician using an insulated tool.

• Check the condition of the power cord regularly If the power cable is damaged, it must be replaced by the manufacturer, their after-sales service department or a similarly qualified technician to avoid hazards.

• Leave the welding power source's vents free to allow air to enter and exit the machine

The coolant must be changed every 12 months in order to avoid deposits that may clog the torch's cooling circuit. Any leakage or residues from the welding machine after use must be treated at an appropriate treatment plant. The product should be recycled, if possible. Emptying the used fluid into waterways, pools or drainage systems is strictly forbidden. Unless permitted by local regulations, the diluted fluid should not be drained into the sewer system.

SET UP - OPERATING THE DEVICE

Only experienced personnel, authorised by the manufacturer, may set up and install the device. During setup, ensure that the power source is disconnected from the mains power supply. Serial or parallel power source connections are not allowed.

DESCRIPTION

The KOOLWELD 3 cooling unit is designed to cool liquid TIG torches (L).

The cooling unit is controlled directly by the power source through two connection cables (II-1).

	KOOLWELD 3
Power source compatibility	KCRYPTON 401 DC
	TITANIUM 321 AC/DC

This equipment is equipped with a thermal safeguard to protect the torch against abnormal heating.

This equipment is automatically detected by the power source.

KCRYPTON:

In the menu SET UP / Con FIG.:
- Co.U. On: the cooling unit is permanently switched on.
- Co.U. OFF: the cooling unit is switched off.
- Co.U. auto: activates when welding and deactivates the cooling unit 10 minutes after the welding is finished.

TITANIUM:

Select «System/Cooling unit» on the HMI:

• AUTO: activates when welding and deactivates the cooling unit 10 minutes after the welding is finished.
• ON: the cooling unit is permanently switched on.
• OFF: the cooling unit is switched off.
• PURGE: a feature that is designed to purge the cooling unit or fill the water circuit; these safeguarding features are then deactivated.

CONNECTION (I)

The connection or disconnection of the 2 bundles between the generator and the cooling unit must be done with the generator switched off. Switch off the power supply by unplugging the generator and wait two minutes.

PRODUCT DESCRIPTION (II)

1) Harnesses pre-cables
2) Fuse
3) Fill plug
4) Filling gauge
5) Coolant outlet (blue)
6) Coolant inlet (red)
7) Priming hose

PRIMING THE COOLING UNIT

When used for the first time or after emptying the tank completely, starting the pump may be difficult and may result in a lack of water flow. Use the priming hose supplied with the product (II-7) and follow the instructions below to prime it correctly:

• Fill the coolant tank to its maximum level. The tank has a 5.5 litre capacity.
• Connect the priming hose to the coolant outlet blue connector (II-5) and place the other end in an empty container (ideally a bottle).
• Turn on the power source.

KCRYPTON:

• Connect a torch to the product, then briefly squeeze the trigger to start the pump
• Once the pump is activated (container that fills with coolant), stop the product by turning off the main welding generator switch.
• Disconnect the ignition hose and refill the fluid in the cooling unit: the pump is now primed.

TITANIUM:

On the HMI, select «System/Cooling Unit» and click on the icon to start the priming procedure.
- Once the pump is running (with the container filling with coolant), stop the cooling unit by pressing one of the buttons on the HMI.
- Disconnect the ignition hose and refill the fluid in the cooling unit: the pump is now primed.

Long periods without use and impurities in the coolant can cause the cooling pump to jam. Pump shaft priming procedure:

1/ Switch off the power source.

2/ Insert a flat head screwdriver (0 9 mm max.) in the center of the pump shaft, passing through the service hole. Then turn the screwdriver clockwise until the pump shaft rotates smoothly again.
3/ Remove the screwdriver.
4/ Switch on the power source.

LIQUID COOLING

FILLING THE DEVICE

The cooling unit tank must be filled to the gauge's recommended MAX level on the front of the cooling unit. However, it must never fall below the MIN level, otherwise a warning message will appear.

Use only a specific coolant designed specifically for welding machines; it must have with low electrical conductivity as well as being protected against corrosion and freezing (P.N. 062511).

To obtain the best cooling performance from this appliance, distilled or demineralised water should be used. Note that water can only be used at ambient temperatures above 5^ .

Using other coolants, in particular a standard automotive coolant, may lead to an electrolytic build-up of solid deposits in the cooling system which, in turn, may lead to poor cooling performance and even blockages in the cooling circuit.

The recommended MAX level is essential for optimising the liquid-cooled torch's operational performance.

Any damage to the machine caused by using a coolant other than those stipulated in these instructions will not be covered by the machine's warranty.

Ensure that the cooling unit is disconnected from the power supply before connecting or disconnecting the torch liquid cooling hoses (inlet and outlet).

HOW TO USE

NEVER USE the cooling unit WITHOUT COOLANT when the pump is running.

Respect the minimum coolant level. Failure to do so may result in permanent damage to the cooling system's pump.
2.) Ensure that the cooling unit is switched off before disconnecting the liquid-cooled torch's inlet and/or outlet pipes. Coolant is hazardous and irritates eyes, mucous membranes and skin. The hot liquid can cause burns.
3.) Hot liquid burn hazard. Never drain the cooling unit after use. The liquid inside will be boiling, wait for it to cool down before draining.
In «AUTO» mode, the cooling unit's pump will start running when the welding process is started. When the welding has stopped, the pump will continue to operate for 10 minutes. During this time, the liquid will cool the welding torch and brings it back to room temperature. Leave the power source connected for a few minutes after welding to allow it to cool down.

The cooling unit must be switched off (OFF) to use an air-cooled TIG torch. For further instructions on how to do this, please refer to the power source's HMI user manual.

MESSAGE AND ERROR CODES

This equipment features a fault-monitoring system which is communicated directly to the appliance. Please refer to the corresponding welding machine or HMI user manual.

WARRANTY CONDITIONS

The warranty covers any defects or manufacturing faults for two years from the date of purchase (parts and labour).

The warranty does not cover:

Any other damage caused by transport
The parts' normal wear and tear (e.g. cables, clamps, etc.)
- Misuse-related incidents (misfeeding, dropping or disassembling the device)
- Environmental failures (pollution, rust and dust, etc.)

Should the appliance malfunction, return it to your distributor together with:

• dated proof of purchase (receipt or invoice, etc.)
• a note explaining the breakdown

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YCTAHOBKA ANIAPATA

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YCTAHOBKA - 3KCPNYATAUINN3DEJIN

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ONICAHNE

BIOK OXIAJXDEHNA KOOLWELD 3 - annapat nIy oxlaekdeHn XIKKOCTHBIX ropeJIOK TIG (L).

Oxnaaiaooee yctpoieCTBO ynpabnreTc HneocpeCTBeHHo rehepaTopom Chee3 Dba npedBapntelbno nooknueHbix kryta npobodOB (II-1).

	KOOLWELD 3
Сов mintимость是我国的	KCRYPTON 401 DC
	TITANIUM 321 AC/DC

Danhoe o6opydoBaHne OChaueHo:

• TENNOBA 3aunTa DnA 3aunTbI rOpEnKo OT HeHOpMaJbHOro neperpeBa.

3TOT annapaAT abTomatueckn onpeJeIeTcNtOCHKOM.

KCRYPTON:

B MeHIO SET UP / Con FIG.:

• Co.U. On: 6nok oxpaxdHnnaHXoDITcN oNIOCTOHHbIM ynpabHeHnEM.
• Co.U. OFF:БлOK oxlaЖдЕнЯ BblKlIQUeH.
• Co.U. auto: BKNIOHHe BO Bpem CbapKn IN BbIKIOHHe XOJIOHO 6Noka Chepe3 10 MmHyT nocne OOKHnCbapKn.

TITANIUM:

Ha CMN Bb6epTe «Cnctema/Bnok OxnaJeHnra

-ABTO: BKJIOUeHHe BO BpeM CBAPKn BBIKIOUeHHe XOJODHOrO 6Noka Upe3 10 MNHT nocJe OKOHuaHnCBAPKn.
-ON:6nOKoxnaKdEHHaHXoDITcnoNtOeHHbIMynpaBHeHEm.
-OFF:Bnok oxnaXdHnBbIKIOueH.
- OYICTKA lyHKnI, npeHa3aHaeHHa IyOuNCTK 6noka OxJaKeHHa IIIN 3aONHeHHa JxryTOB, npN 3OM 3aunTa OTKJUeHa.

NOKNUOYEHNE (I)

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ONICAHNEOBOPYIOBAHNAI (II)

1- PnpBapntbNo noknIOueHbIe coeHHNTbIe XryTbI
2-ПпedoхpaаннTeь
3-Прбka 3anpaBOuHOrO OTBepCTnIa
4- YpOBHeMeP HAnOpJIHeHnIa
5-BbIXoXoaJaxdaIooJe JxNdkOcTn (CINH)
6-Bxod oxJaXaJdaOnuee KnIckocTn (KpaCbH)
7.Tpy6ka nojdkira

NYCK CNTCTEMBI OXJAXDEHNA

Bo Bpem npBoro nCnoB3OBAHn Hnn nocne noNHO oronopoxHeHH 6aka 3aINBkHa hAcoca MoKet 6bIb 3aTpduHeHa N BblBaTb HapUWeHne notoka Bobl. IpaBnBHO 3aINBKn peKoMeHdyETc HcNoB3OBAb 3aINBOuHb 1nlaHr, NoCTabJIeMb C n3dennm (II-7), n cneDobAtb npBeHbIM Hxke IHCTpyKlqam:

-3aONHHTe 6aOK OXJaKaIauIe KINKOCtN Do MAKcMaJIbHOrO ypOBH. BAK IMeET eMKoCTb 5.5 HITpa.
- PioaoeHnTe 3aIINBHO IJIaHr K BbInyckHomy nATpy6ky oxIaxdaIOSei XnIDKocTN (II-5) n NomeCTnTe dpyro KoHeu B NyctyO emKocTb (B nDeane 6BytbnKy).
-BKJIIOHTe NCTOCHNK.

KCRYPTON:

• PnokJIOUHTe ropeIky K n3dJIInIO, 3aTeM KpaTKOBpeMeHHo HaxMNTE Ha KHOIIKy BKIOHHeNry, 4TO6bl 3anyCTNb Hacoc.
• KaK TOnbKO HAcO 6yIeT 3aIpaBnEH (KoHTeHep HAnOpHITcO XNaXdAIOSe JxNkOCTbIO), OCTaHOBtE N3dJIne, BbIKIOHIB TlaABHbY BbIKIOUaTeNB CBAPoHOrO rHePApota.
  -OTcoeHNHTe3aINBHyU Tpy6ky,3aJIeTe KnIKKocTb 6OpaTHo B 6IOK OxnaXDeHnra: Hacoc 3aJIIT.

TITANIUM:

Ha CMN Bb6epnte Cnctema/OxnaKdaIOuIIN 6IOK N HaxMNTe 3NaOH 106bl NaTb npOuepy 3aINBkI.
- Pocne 3aINBn Hacocca (KoHTeHep HanONHReTcR XNkOcTBIO) OCTaHObITE 6IOK OxJaXdEHHaKaB ONDy I3 KhoNOK Ha CMN.
-OTcoeHNHTe3aINBHyTOpy6ky,3aJIeTeKuDKocTBo6paTHOB6nOKoxnaKHeHnHaCOC3aIIT.

3AJINBKA BAJHACOCA

IIINTEbHbIe nepnoDbI npocToH HnHnue nPnmeB O xnaJdaOuSei KIKoCTM MOrY TnpBeCTN K 6nokpOBKe Hacoca oxnaKdaUoSei KIKoCTN. IpoueDypa 3anpaBKn Bana Hacoca:

1/ BbiknouTe rehepaTOp.
2/BctabbTe NIOCKyO OTBepKy (9 MM MaKc.) B cHTp BaNa Hacoca. Upe3 cepBnchoe OTBepCTne. 3aTEM NOBopauHBaTe OTBepKy no YacobO BCTpeJIke, NOKa BAH HACOCa He HauHET PnAbaHO BpaUaTbcra.
3/13BnEKeNTeOTBeptKy.
4/ BkHIOHTe reHepaTop.

KINKOCTHOE OXJIAXDEHNE

HANOJIHEHNE

Pe3epbyap kynepa dojxhen o6bHb 6bTb haoonHe Do peKoMeHOBaHOrO ypOBH MAX, yka3aHoro Ha ypOBHepe cnepei kynepa, Ho H N B KOem Cnyae He Hnke ypoBHa MIN - B 3tOM CNYae Ha ekpahe annapata TIG noBntc npdeynpekdaiouee coo6uene. BaJHo MCnonb3oBaT b CnueaIbHyO oxnaKaIOUyoo KInKocT dnn CBapOHyix annapaTOB c Hn3Ko 3NeKTponpOBOndctbIO, AINIOXcAANTKoppOIOHHbIMN aHTNΦpN3bIMn (apt.062511).

ДяdoctnxkeHnHnyuwei 3fpeKTHBHOCTN OXnaXkDeHnI 3TOI np6bopa cneDyET nCNoIb3OBaTb IcTnIIIMPOBaHHyIO INN DEMHHepaJIIN3OBAHHyIO BDOy.Obpatnte BHNMaHHe, YTO BOy moxHo nCNoIb3OBaTb TOnbKO npI Tempeatype OkpykaIOSeI cpebl Bblse 5^

IcnoB3OBaHHe npyHX oxnaJdoUxN XnKocTe, HapnpMeP TOcoNa, 13-3a npOcecca 3IeKTPOnn3a MOrY pNvBeCTN K HAKONJIeHHIO OCAkOB B cenn CNTembl OxJaXdEHHN I, TaKIM o6pa3OM, yXuDUnTB npOcecc OxJaXdEHHN INI daKe 3a6ntb ee.

MAX 3TO peKoMeHdyembI ypoBeH Heo6xOdM dIg ONTUMN3aun pa6ounx faKTopOB pe3aka C xuDKocTHbIM OxJaXDeHnEM.

JIO6oe NOBpeKdEHe MauHbI 13-3a IcNoJIb3OBaHnA DpyrO OxJaIOUe JxNkOCTN,OTNNUHOI OT peKOMeHyEMo, He 6yTe paccMatpBaTbc B paMKax rapaHTm.

Y6eNTecb,HTo 6nK oxnaqdeHn OTKIOueH OT 3neKTPOcETn, npexDe Yem NOcEOHNrTb Nn OTcoeHNrTb IIN Hn KIOCTHOO xnaqdeHn pe3aka (BXOHDn IN BixODHO).

NCIOJIb3OBAHNE

HIKOgAHe nCnoB3yTe 6Jok OxlanKeHn BE3 OXIAKDAIOUeI KINKOCTn np pa6oTaioeM haoce.

1. Co6nJaTe MmHMaJIbHbI yPOBeHb. HeBbINOJIHeHHe 3TOro Tpe6OBAHn MaXeT npNBecTN K Heo6paTMOMy NOBpeJKeHNIO HAcOCA CnCTeMbI oxnaJeHn.
   Y6eHNTecb B TOM, yTo CnCTeMa OXnaJxHeNBAblKnIOuHeHa nepei Tem, KaK OTcoEduHHTb pyKaBa IOnaUH N BblOda JxNkOcTnOT rOpEnKn.

OxnaKdauoJg KndKocTb BpeHa n pa3dpkaet rna3a, cnn3nctyio oboonoyu Koxy. Topraay KndKocTb MoKeT Bbi3BaTb OkOrn.

Onachoctb oxorob ropae KnkocbH. HkOra He cnBaTe Knkocb Kyepa nocne ero nCnonb30BaHna. Knkocb BHytpn Knna. 3. Pdoxnte noka oHa ocBHe npKxe Deem CnBaTbe ee.
BpeKmE《AUTO》Hacoc oxnadntenHaunhaePa6oTaB nocne hauana cbapKn. KOrda cbapKa npekpaaetcra, HACOC npodjkaet
4. pa60taB TeueHHe 10 MNHT. 3a 3TO BpEMr KJIKKocb ToxNaxJaTe CBAPOHyI rOpEny I DOBOHT ee Do KOMHaTHo TEMnepaTpyI. Nocne CBAPKn OCTabJIte AnnapaT NOkHcyeHHbIM HeCKoJIbKO MHNYIT JnOxNaxJeHH.

IINCnONb3OBAHnI ROpENK TIG C Bo3dyuHbIM OxnaXdEHNEM 6IOK OxnaXdEHNIA DoJKeH 6bITb DeAKTNBPOBaH (OFF). IINr 3TOrO o6paTnTeCB K INCTpykUaM No INTEppeCy nCTouHnka.

COOBUENI KOBIOWBOK

3To 06pOyOBaHHe BkIIOuAeT Bce6r CNTEmy UnpabInnry OTKa3AM, O KOtOpO CoObuaTe HEnocpeDCTBeHHo NCTouHky.

CM.pyKOBOCTBO DnI COOTBETCTBYIOUeIIOCTOUYHnKa IINpyKOBOCTBO NOIb3OBaTeNl IINHTepFeNa (IHM).

UCIOBNAIAPAHNTN

TapaHTnpaCnpocTpAneTcH Na IIO6o3aObock OepeKT nIb6paK B TeueHne 2x Nc TaBt Nokynk N3dEINa (3aNacTn npabOyra cnna).

TapaHTnHe paCnpocTpaHReTcHa:

JIIO6bIe NOJOMKn, BbI3BaHHbIe TpaHCnOpTIpOBKOJ.
- HopmaIbHbI u3Hoc dTeanEi (HanpImep: Ka6eJI, 3aJxMbl I T.D.).
Cnyan HnnpabunbHoro nconnbOaHna (oumbka ntaHna, naedeHne, pa36opka).
CnyuH BbIXoHa n3 cTPOr n3-3a OkpykaIOUeI cpebl (3arp3HeHne Bo3dyxa, Koppo3nra, nbInb).

PnBbIXOe n3 cTPO,OBpaNTecb BnyKT NOKynAnnapa TcpeBbAbeHem CneDyIOxN DOKymeHTOB:

• DOKyMeHT, NOITBepJxHaOuM NOKyNk (C DaToI): KACCOBbI YeK, INHBOc...
  -ONUCAHNE NOJOMKN.

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