Antriebsmotor IK - Grinder METABO - Free user manual and instructions

USER MANUAL Antriebsmotor IK METABO

Mounting instructions We, being solely responsible, hereby declare that these drive motors, identified by type and serial number *1), meet all relevant requirements of the stated directives (where applicable with limitations) *2) and standards *3). Technical documents for *4) - see page 3. The commissioning of the above mentioned product remains forbidden until it was established that the overall product (machine/system) into which the above-mentioned product is to be installed, meets the requirements of the applicable ED directive. The manufacturer undertakes to electronically transfer the special documentation for the incomplete machine to national authorities in response to a duly substantiated request. The special technical documents belonging to the machine according to annex VII part B were created. The drive motor is intended for installation in a machine / system. The drive motor must not be used as hand-held power tool. The user bears sole responsibility for any damage caused by inappropriate use. Generally accepted accident prevention regulations and the enclosed safety information must be observed. Kindly observe the part of the text marked with this symbol for your own protection and for the protection of your flange- mounted motor! WARNING – Reading the Declaration of Incorporation will reduce the risk of injury. Keep all safety instructions and information for future reference. Pass on your flange-mounted motor only together with these documents. WARNING – Read all safety warnings and instructions. Failure to follow all safety warnings and instructions may result in an electric shock, fire and/or serious injury.

3.1 Work area safety

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate the flange-mounted motor in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Flange-mounted motors create sparks which may ignite the dust or fumes. c) Keep children and other persons away while operating the flange-mounted motor.

3.2 Electrical safety

a) The plug of the flange-mounted motor must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) flange-mounted motors. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose the flange-mounted motor to rain or wet conditions. Water entering a flange- mounted motor will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord of the flange-mounted motor to carry it, suspending it or unplugging it. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) If operating a flange-mounted motor in a damp location is unavoidable, us a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

a) Wear personal protective equipment and always wear protective goggles. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection, depending on the type and application of the flange-mounted motor, will reduce personal injuries. c) Prevent unintentional starting. Make sure that the flange-mounted motor is switched off before you connect it to the power supply, lift or carry it. c) Remove any adjusting key or wrench before turning on the flange-mounted motor. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. d) Wear suitable clothing. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. e) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust extraction can reduce dust-related hazards.

1. EC Declaration of

2. Specified Conditions of Use

3.4 Careful handling and use of flange-

mounted motors a) Do not force the device. Work with the flange- mounted motor in the stated power range. b) Do not use a flange-mounted motorwith a defective switch. Flange-mounted motors that can no longer be switched on or off are dangerous and must be repaired immediately. c) Disconnect the plug from the power source before making any adjustments or changing accessories, or. Such preventive safety measures reduce the risk of starting the flange-mounted motor accidentally. d) Store idle flange-mounted motors out of the reach of children. Do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Flange- mounted motors are dangerous when used by inexperienced personnel. e) Carefully maintain the flange-mounted motor. Check that the moving parts are functioning properly and do not jam, that there is no breakage of parts or any other condition that may affect the flange-mounted motor’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained flange-mounted motors. f) Use the flange-mounted motor in accordance with these instructions. Take the working conditions into consideration. Using flange- mounted motors for applications other than those intended can lead to dangerous situations.

a) Have the flange-mounted motor serviced by a qualified repair person using only genuine replacement parts. This will ensure that the safety of the flange-mounted motor is maintained. This flange-mounted motor must only be operated, if it was safely installed in a machine / system and fixed. Loss of control can cause personal injury. The flange-mounted motor must not be used as hand-held power tool. Applications for which the flange-mounted motor was not designed may create a hazard and cause personal injury. The flange-mounted motor has no restart protection. Avoid inadvertent starts: always switch the tool off when the plug is removed from the mains socket or if there has been a power cut. The rated speed of the powered machine / system must be at least equal to the maximum speed marked on the flange-mounted motor. Components running faster than their rated speed can break and fly apart. The system manufacturer itself carries the responsibility to create operating instructions for the system. The system manufacturer itself carries the responsibility to guarantee the safety of the system. Wear personal protective equipment. Use a face shield, safety goggles or safety goggles depending on the application. As appropriate, wear a dust mask, hearing protectors, gloves and a workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtering particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. Position the cord clear of rotating parts. After changing accessories or settings on the tool, you must securely tighten the collet chuck nuts, the chuck and any other clamping elements. Loose clamping elements may slip unexpectedly and result in loss of control over the power tool. Unsecured, rotating components may then be ejected with considerable force. Regularly clean the flange-mounted motor’s air vents. The motor’s fan will draw dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.

4.1 Additional Safety Instructions:

WARNING – Always wear protective goggles. Do not touch the rotating spindle. Pull the plug out of the socket before making any adjustments, changing tools, carrying out maintenance or cleaning. Use of a fixed extractor system is recommended. Always install an RCD with a maximum trip current of 30 mA upstream. When the machine is shut down by the RCD, it must be checked and cleaned. See

Section 8. Cleaning.

Reducing dust exposure: Some of the dust created using this power tool may contain chemicals known to cause cancer, allergic reaction, respiratory disease, birth defects or other reproductive harm. Some of these substances include: lead (in paint containing lead), mineral dust (from bricks, concrete etc.), additives used for wood treatment (chromate, wood preservatives), some wood types (such as oak or beech dust), metals, asbestos. The risk from exposure to such substances will depend on how long you or bystanders are being exposed. Do not let particles enter the body. Do the following to reduce exposure to these substances: ensure good ventilation of the workplace and wear appropriate protective equipment, such as respirators able to filter microscopically small particles. Observe the relevant guidelines for your material, staff, application and place of application (e.g. occupational health and safety regulations, disposal).

Collect the generated particles at the source, avoid deposits in the surrounding area. Use suitable accessories for special work. In this way, fewer particles enter the environment in an uncontrolled manner. Use a suitable extraction unit. Reduce dust exposure with the following measures: - Do not direct the escaping particles and the exhaust air stream at yourself or nearby persons or on dust deposits. - Use an extraction unit and/or air purifiers - Ensure good ventilation of the workplace and keep clean using a vacuum cleaner Sweeping or blowing stirs up dust - Vacuum or wash protective clothing Do not blow, beat or brush. See page 2. 1 Collet chuck 2 Collet chuck nut 3 Collet (for mounting in a bracket) 4 Slide switch 5 Setting wheel for speed adjustment Mount the flange-mounted motor at the collet (3) in a suitable bracket and fix it. Before commissioning, check that the rated mains voltage and mains frequency, as stated on the type plate match your power supply. Always install an RCD with a maximum trip current of 30 mA upstream.

The shaft diameter of the powered spindle must correspond exactly to the collet bore of the collet chuck (1)! Various collet chucks are available for different shank diameters. A Collect chucks (including nut) Ø 3 mm = 6.31947 Ø 1/8“ = 6.31948 Ø 6 mm = 6.31945 Ø 1/4“ = 6.31949 Ø 8 mm = 6.31946

7.2 Fitting the tools

Prior to any conversion work: pull the mains plug out of the socket. The machine must be switched off and the spindle at a standstill. Only use powered spindles that are suited to the no-load speed of the flange-mounted motor. See the Technical Specifications. The shaft diameter of the powered spindle must correspond exactly to the collet bore of the collet chuck (1)! The powered spindle must be inserted completely into the collet chuck (1). The “overhang” / the exposed part of the spindle has to be minimal. For abrasive points, you may never exceed the maximum open shank length specified by the manufacturer l

The maximum permitted shaft length is the sum of l

and the maximum insertion depth L max (see chapter 12.) Insert the spindle to be powered until the stop into the collet chuck (1). Bring the spindle to a standstill with the 13-mm spanner provided for this purpose. Using the 17/19-mm spanner, tighten the collet chuck nut (2). If there is no tool inserted in the collet chuck, you can tighten the collet chuck manually rather than with the spanner.

7.3 Switching On and Off

Avoid inadvertent starts: always switch the tool off when the plug is removed from the mains socket or if there has been a power cut. Avoid the machine swirling up or taking in dust and chips. Machines with a slide switch: Switching on: push the sliding switch (4) forwards. For continuous operation, now tilt it downwards until it engages. Switching off: press the rear end of the slide switch (4) and release it.

The speed can be preset using the setting wheel (5) and is infinitely variable. For a list of speeds, see the table on page 3. It is possible that particles deposit inside the flange- mounted motor during operation. This impairs the cooling of the flange-mounted motor. Conductive build-up can impair the protective insulation of the flange-mounted motor and cause electrical hazards. The flange-mounted motor should be cleaned regularly, often and thoroughly through all front and rear air vents using a vacuum cleaner or by blowing

6. Initial Operation

in dry air. Prior to this operation, disconnect the flange-mounted motor from the power source and wear protective goggles and a dust mask. - Overload protection: There is a MAJOR reduction in load speed. The motor temperature is too high! Allow the machine to run at idle speed until it has cooled down. - Overload protection: There is a SLIGHT reduction in load speed. The machine is overloaded. Reduce the load before continuing to work. - Metabo S-automatic safety shutdown: The machine was SWITCHED OFF automatically. If the slew rate of the current is too high (for example, if the machine suddenly seizes or kickback occurs), the machine switches off. Switch off the machine using the slide switch (4). Switch it on again and continue to work as normal. Try to prevent the machine from seizing. Repairs to flange-mounted motors must only be carried out by qualified electricians! Contact your local Metabo representative if you have Metabo flange-mounted motors requiring repairs. See www.metabo.com for addresses. Spare parts lists are available from Metabo. Observe national regulations on environmentally compatible disposal and on the recycling of disused tools, packaging and accessories. Only for EU countries: never dispose of flange-mounted motors in your household waste! Used flange-mounted motors must be collected separately and handed in for environmen- tally compatible recycling in accordance with Euro- pean Directive 2002/96/EC on waste electrical and electronic equipment and its implementation in national legal systems. Explanatory notes on the specifications on page 3. Subject to change in accordance with technical progress. n =No-load speed (maximum speed)

• =No-load speed (adjustable)

=Power output d =collet bore of the collet chuck

max =maximum insertion depth D =Collar diameter m =Weight with smallest battery pack/weight without cord Measured values determined in conformity with EN 60745. Machine in protection class II ~ AC Power The technical specifications quoted are subject to tolerances (in compliance with the relevant valid standards). Emission values These values make it possible to assess the emissions from the flange-mounted motor and to compare different flange-mounted motors. The actual load may be higher or lower depending on the operating conditions, the condition of the flange- mounted motor or the accessories. Please allow for breaks and periods when the load is lower for assessment purposes. Arrange protective measures for the user, such as organisational measures based on the adjusted estimates. Vibration total value (vector sum of three directions) determined in accordance with EN 60745:

h,SG = Uncertainty (vibration)

= Unbalance Typical A-effective perceived sound levels

=Sound-pressure level

= Acoustic power level

= Uncertainty The noise level can exceed 80 dB(A) during operation. Wear ear protectors! Electromagnetic disturbances: In individual cases, the speed may fluctuate temporarily if the machine is exposed to extreme external electromagnetic disturbances or the electronic restart protection may respond. In this case, switch the machine off and on again.

h,SG = incertitude (vibration)

h, SG = vibrationsemission