PerfectCharge DC08 - Battery charger WAECO - Free user manual and instructions

Technical Specifications	12V battery charger, charging current 8A, intelligent charging technology.
Usage	Designed to charge vehicle batteries, ideal for motorhomes, boats, and cars.
Maintenance and Repair	Regularly check connections, clean terminals, and ensure the fan is working properly.
Safety	Protection against short circuits, overloads, and overheating. Do not use in damp environments.
General Information	Lightweight, compact design, compatible with most lead-acid and AGM batteries.

Frequently Asked Questions - PerfectCharge DC08 WAECO

How do I connect the WAECO PerfectCharge DC08 to my battery?

To connect the WAECO PerfectCharge DC08, follow these steps: 1. Connect the positive cable (red) to the positive terminal of the battery. 2. Connect the negative cable (black) to the negative terminal of the battery. 3. Ensure the charger is turned off before making the connections.

What types of batteries are compatible with the WAECO PerfectCharge DC08?

The WAECO PerfectCharge DC08 is compatible with lead-acid, AGM, and gel batteries. Make sure to check your battery's specifications before use.

What should I do if the charger does not turn on?

If the charger does not turn on, check the connections to the battery terminals and ensure they are tight. Also, verify that the charger is plugged into a working power outlet.

The charger displays an error, what should I do?

If the charger displays an error, consult the user manual to identify the error code. This is usually due to an incorrect connection or a faulty battery.

Can I use the WAECO PerfectCharge DC08 to charge multiple batteries at the same time?

No, the WAECO PerfectCharge DC08 is designed to charge one battery at a time. To charge multiple batteries, use a charger specifically designed for that purpose.

How long does it take to charge a battery with the WAECO PerfectCharge DC08?

The charging time depends on the battery capacity and its initial charge state. Generally, it can take from a few hours to overnight. Check the charge indicator for more precise information.

Is the WAECO PerfectCharge DC08 waterproof?

No, the WAECO PerfectCharge DC08 is not waterproof. Avoid using it in damp conditions or leaving it outdoors without protection.

How do I know if my battery is fully charged?

The WAECO PerfectCharge DC08 is equipped with a charge indicator. When the light turns green, it indicates the battery is fully charged.

USER MANUAL PerfectCharge DC08 WAECO

EN 19 Charger and voltage converter

Installation and operating manual

We will be happy to provide you with further information about WAECO products. Please order our free catalogue with no obligation to buy on our homepage: www.waeco.com

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Please read this operating manual carefully before starting the device. Keep it in a safe place for future reference. If the device is handed over to another person, this operating manual must be handed over along with the device.

Contents

1 Notes on using the manual 20
2 General safety instructions 21
3 Scope of delivery 24
4 Proper use 24
5 Technical description 25
6 Mounting the converter 26
7 Using the converter 27
8 Cleaning and caring for the converter 29
9 Guarantee 29
10 Disposal 29
11 Technical data 30

Notes on using the manual PerfectCharge / PerfectPower

1 Notes on using the manual

Warning!

Safety instruction: Failure to observe this instruction can cause personal injury or damage the device.

Caution!

Safety instruction: Failure to observe this instruction can cause material damage and impair the function of the device.

Caution!

Safety instruction relating to a danger from an electrical current or voltage. Failure to observe this instruction can cause material damage and personal injury and impair the function of the device.

Note

Supplementary information for operating the device.

Action: This symbol indicates that action is required on your part. The required action is described step-by-step.

This symbol describes the result of an action.

Fig 6 5, page 4: This refers to an element in an illustration: in this case, "item 5 in figure 6 on page 4".

Please observe the following safety instructions.

2 General safety instructions

Caution!

WAECO International will not be held liable for claims for damage resulting from the following:

• Mounting or connection faults
• Damage to the device resulting from mechanical influences and overvoltage
• Alterations to the device made without the explicit permission of WAECO International
• Use for purposes other than those described in the operating manual

2.1 General safety

• Only use the device for the intended purpose.
• Do not operate the device

-In wet or damp environments
- In the vicinity of combustible materials
In areas where there is a danger of explosions

• Maintenance and repair work may only be carried out by qualified personnel who are familiar with the risks involved and the relevant regulations.
• Electrical devices are not toys!

Keep electrical appliances out of reach of children or infirm persons. Do not let them use the appliances without supervision.

• Store the device in a dry and cool place.

2.2 Safety when installing the device

• Ensure that the device is standing firmly.

The device must be set up and fastened in such a way that it cannot tip over or fall down.

• Do not expose the device to a heat source (such as direct sunlight or heating). Avoid additional heating of the device in this way.

General safety instructions PerfectCharge / PerfectPower

Electrical cables

• If cables have to be fed through metal walls or other walls with sharp edges, use ducts or tubes to prevent damage.
• Do not lay cables which are loose or bent next to electrically conductive material (metal).
• Do not pull on the cables.
• Fasten the cables securely.
• Lay the cables so that they cannot be tripped over or damaged.

2.3 Operating the device safely

- Caution!

Note the following basic safety information when using electrical devices to protect against:

• Electric shock

• Fire hazards

• Injury

Make sure the polarity is correct.
Incorrect polarity can irreparably damage the device.
- Operate the device only if you are certain that the housing and the cables are undamaged.
- Ensure that there is a sufficient cable cross section for the input and output wires.
- Make sure the air inlets and outlets of the device are not covered.
- Ensure good ventilation.
- Even after the protective device triggers, parts of the device remain live.
Always disconnect the power supply when working on the device.

2.4 Safety precautions when handling batteries

- Caution! Danger of injury!

Batteries contain aggressive and caustic acids. Avoid battery fluid coming into contact with your body. If your skin does come into contact with battery fluid, wash the part of your body in question thoroughly with water.

If you sustain any injuries from acids, contact a doctor immediately.

- Caution! Danger of injury!

When working on the batteries, do not wear any metal objects such as watches or rings.

Lead acid batteries can cause short circuits which can cause serious injuries.

Danger of explosions!

Never attempt to charge a frozen or defective battery.

Place the battery in a frost-free area and wait until the battery has acclimatised to the ambient temperature. Then start the charging process.

• Wear goggles and protective clothing when you work on batteries. Do not touch your eyes when you are working on the battery.
• Do not smoke and ensure that no sparks can arise in the vicinity of the engine or battery.
• There should be someone in the area who you can call in the event of an emergency.
• Follow the instructions of the battery manufacturer and those of the manufacturer of the system or vehicle in which the battery is used.

Scope of delivery PerfectCharge / PerfectPower

3 Scope of delivery

Quantity Description

1 Converter

1 Operating manual

4 Proper use

The transformers convert a 12VDC or 24VDC supply from a car or boat battery to a stable DC voltage:

• DC08 (item no. DC1212-8), DC20 (item no. DC1212-20), DC40 (item no. DC1212-40): 12V_DC input voltage to 14.2V_DC output voltage (charge converter)
• DCDC10 (item no. DC1224-10), DCDC20 (item no. DC1224-20): 12V_DC input voltage to 27.6 VDC output voltage (voltage converter)
• DCDC20 (item no. DC2412-20), DCDC40 (item no. DC2412-40): 24VDC input voltage to 13.8VDC output voltage (voltage converter)
• DCDC10 (item no. DC2424-10): 24 VDC input voltage to 27.6 VDC output voltage (voltage converter)

All the converters can also be used to charge lead batteries.

Caution!

Never use the device to charge other battery types (such as NiCd or NiMH).

The charge voltage has an IU charging characteristic with a charge voltage of 13.8V / 27.6V

On charge converters, the output voltage is regulated to 14.2V . This means the battery is charged more quickly.

Caution!

Charge converter: Do not charge for longer than twelve hours.

PerfectCharge / PerfectPower Technical description

5 Technical description

The light weight and compact construction allows the converters to be easily installed in mobile homes, commercial vehicles or motor and sailing vessels.

The transformers convert a 12VDC or 24VDC supply from a car or boat battery to a stable 12VDC or 24VDC voltage for connecting to equipment.

The isolation of the input and output voltages means the output voltage can be kept stable without interference from the input circuit.

Because the maximum output current is electronically regulated, the charge converters can be used to charge batteries to generate electricity in cars or on boats.

The devices are equipped with protection against shorting and overloading. If the protective function triggers, the device switches off and then switches on again when correctly connected.

5.1 Control elements

No. in fig. 1, page 3	Explanation
1	Output terminals
2	“Power On” LED: There is voltage at the output terminals on the converter. The converter is ready for use.
3	“Battery Low” LED: The input battery is no longer sufficiently charged.
4	“Overload” LED: ● If a consumer is connected: The converter is shorted or overloaded. ● If connected as a charger: The converter is in the full current charging phase.
5	Air outlet
6	Main switch

Mounting the converter PerfectCharge / PerfectPower

No. in fig. 1, page 3	Explanation
7	Positive cable (red) to input battery
8	Negative cable (black) to input battery
9	Connection for switching on with on-board voltage (e.g. ignition or external switch)

6 Mounting the converter

6.1 Mounting instructions

If you wish to mount the converter in a fixed position, please observe the following mounting instructions:

• You can mount the device either horizontally or vertically.
• Do not mount the device

In wet or damp environments
- In the vicinity of combustible materials
In areas where there is a danger of explosions

• The place of installation must be well-ventilated. A ventilation system must be present for installations in small, closed spaces. The minimum clearance around the device must be at least 5 cm (fig. 2, page 3).
• The air intake on the underside or the air outlet on the back of the device must remain clear.
• For ambient temperatures higher than 40^ (such as in engine or heating compartments, or direct sunlight), the heat from the device under load can lead to the automatic shut-down.
• The installation surface must be level and sufficiently sturdy.

Caution!

Before drilling any holes, ensure that no electrical cables or other parts of the vehicle can be damaged by drilling, sawing and filing.

PerfectCharge / PerfectPower Using the converter

6.2 Mounting the converter

Hold the converter against the installation location and mark the fastening points (fig. 3 A, page 3).
Fasten the converter using your chosen method (fig. 3 B, page 3).

7 Using the converter

Connecting the input battery

Warning!

Do not reverse the polarity. Reverse polarity of the battery connections can cause injury and irreversably damage the device.

Note

Tighten the nuts or bolts to a torque of 12 - 13Nm . Loose connections may cause overheating.

Set the main switch (fig. 16, page 3) to "0f".
Lay the positive cable (fig. 17, page 3) from the converter to positive terminal of the battery and connect it.
Lay the negative cable (fig. 18, page 3) from the converter to negative terminal of the battery and connect it.

Connecting the output load to the converter

Loosen the screw (fig. 4 2, page 4) in the positive terminal (fig. 4 4, page 4).

Push the cable lug (fig. 4 3, page 4) of the positive cable on the output load into the positive terminal (fig. 4 4, page 4) and fasten it with the screw (fig. 4 2, page 4) and the split washer (fig. 4 1, page 4).
Connect the negative cable of the output load in the same way to the negative terminal (fig. 4 5, page 4).

Using the converter PerfectCharge / PerfectPower

Switching on the converter

Note

You can switch on the device via the vehicle supply using the conection line (fig. 1 9, page 3):

• Using the ignition (fig. 5 A, page 4)
  Terminal 15: Connected positive terminal
• Using an intermediate main switch (fig. 5 B, page 4)
  In this case, leave the main switch (fig. 1 6, page 3) set to "0".

Set the main switch (fig. 7, page 3) on the back of the converter to "1".

Caution!

If you do not use the connection lead (fig. 19, page 3) insulate it to prevent malfunctions.

The LEDs (fig. 1 2 to 4, page 3) indicate the operating status:

LED Colour Explanation

Power On Green The device is switched on and there is voltage at the output terminals on the converter. The converter is ready for use.

Battery Low Yellow The input battery is no longer sufficiently charged.

Recharge the battery or use a charged battery.

Overload Red

If a consumer is connected:

The converter is shorted or overloaded.

Eliminate the short circuit or reduce the output load.

If connected as a charger:

The converter is in the full current charging phase.

Note

The internal fan is operated according to the temperature. It only runs when the temperature is too high. During this time the converter is switched off to prevent overheating.

PerfectCharge / PerfectPower Cleaning and caring for the converter

8 Cleaning and caring for the converter

Caution!

Do not use any sharp or hard objects for cleaning since they may damage the device.

Occasionally clean the device with a damp cloth.

9 Guarantee

Our general guarantee conditions apply. If the product is defective, please return it to the WAECO branch in your country (see the back of the instruction manual for the addresses) or to your dealer. For repair and guarantee processing, please include the following documents when you send in the device:

A copy of the receipt with purchasing date
A reason for the claim or description of the fault

10 Disposal

Place the packaging material in the appropriate recycling waste bins wherever possible.

If you wish to finally dispose of the device, ask your local recycling centre or specialist dealer for details about how to do this in accordance with the applicable disposal regulations.

Technical data PerfectCharge / PerfectPower

11 Technical data

Description DCDC10 DCDC20
Item no.: DC1224-10 DC1224-20
Transformation: 12 V → 24 V
Rated input voltage: 12 V	DC
Input voltage range: 8 V – 16 V
Output current: 10 A 20 A
Output voltage: 27.6 V ± 0.1 V
Efficiency up to: 87 %
Interference suppression:	40 mA
Ambient temperature for operation:	-20 °C to +50 °C
Dimensions W x D x H:	140 x 115 x 70 mm	240 x 115 x 70 mm
Weight:	1.0 kg	1.9 kg

Description DCDC20 DCDC40
Item no.: DC2412-20 DC2412-40
Transformation: 24 V → 12 V
Rated input voltage: 24 V	DC
Input voltage range:	20 V – 32 V
Output current: 20 A 40 A
Output voltage: 13.8 V ± 0.1 V
Efficiency up to: 87 %
Interference suppression:	20 mA
Ambient temperature for operation:	-20 °C to +50 °C
Dimensions W x D x H:	140 x 115 x 70 mm	240 x 115 x 70 mm
Weight:	1.0 kg	1.9 kg

PerfectCharge / PerfectPower Technical data

Description DC08 DC20 DC40
Item no.: DC1212-8 DC1212-20 D	C1212-40
Transformation: 12 V → 12 V
Rated input voltage: 12 V	DC
Input voltage range: 8 V – 16 V
Output current: 8 A 20 A 40 A
Output voltage: 14.2 V ± 0.1 V
Efficiency up to: 87 %
Interference suppression: 20 mA
Ambient temperature for operation:	-20 °C to +50 °C
Dimensions W x D x H:	100 x 115 x 70 mm	160 x 115 x 70 mm	270 x 115 x 70 mm
Weight:	0.75 kg	1.2 kg	2.1 kg

Description	DCDC10
Item no.:	DC2424-10
Transformation:	24 V → 24 V
Rated input voltage:	24 VDC
Input voltage range:	20 V – 32 V
Output current:	10 A
Output voltage:	27.6 V ± 0.1 V
Efficiency up to:	87 %
Interference suppression:	40 mA
Ambient temperature for operation:	-20 °C to +50 °C
Dimensions W x D x H:	140 x 115 x 70 mm
Weight:	1.0 kg

Versions, technical improvements and delivery options reserved.

5 Description technique

transformeren for at forbindre overophedning.

8 Vedligeholdelse og rengøring af transformeren

Vigtigt!

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UK-Broadmayne

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WAECO USA, Inc.

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Clinton, CT 06413

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