WAECO CombiPower 2024 - Battery charger

CombiPower 2024 - Battery charger WAECO - Free user manual and instructions

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USER MANUAL CombiPower 2024 WAECO

EN 60 Sine wave inverter with integrated automatic charger Installation Manual

3, 4: U0-Phase (Absorption)

5: U-Phase (Floating)

Please read this manual carefully before installing and using the device, and keep it in a safe place. If you sell the device, pass on this instruction manual to the buyer.

Table of contents

1 Notes on using the instruction manual. 61
2 General safety instructions 62
3 Target group for this manual 66
4 Scope of delivery 66
5 Intended use 66
6 Technical description 67
7 Connecting the device 81
8 Switching the device on and off 91
9 Configuring the device with the remote control 91
10 Troubleshooting 99
11 Warranty 101
12 Disposal 101
13 Technical data 102

WAECO CombiPower 2024 - Table of contents - 1

WAECO CombiPower 2024 - Table of contents - 2

CombiPower Notes on using the instruction manual

1 Notes on using the instruction manual

WAECO CombiPower 2024 - Notes on using the instruction manual - 1

DANGER!

Safety instruction: Failure to observe this instruction will cause fatal or serious injury.

WAECO CombiPower 2024 - DANGER! - 1

WARNING!

Safety instruction: Failure to observe this instruction can cause fatal or serious injury.

WAECO CombiPower 2024 - WARNING! - 1

CAUTION!

Safety instruction: Failure to observe this instruction can lead to injury.

WAECO CombiPower 2024 - CAUTION! - 1

NOTICE!

Failure to observe this instruction can cause material damage and impair the function of the product.

WAECO CombiPower 2024 - NOTICE! - 1

NOTE

Supplementary information for operating the product.

Action: This symbol indicates that action is required on your part. The required action is described step-by-step.

This symbol describes the result of an action.

fig. 1 5, page 3: This refers to an element in an illustration. In this case, item 5 in figure 1 on page 3.

Please observe the following safety instructions.

WAECO CombiPower 2024 - NOTE - 1

General safety instructions CombiPower

2 General safety instructions

The manufacturer will not be held liable for claims for damage resulting from the following:

  • Faulty assembly or connection
  • Damage to the product resulting from mechanical influences and excess voltage
  • Alterations to the product without express permission from the manufacturer
    Use for purposes other than those described in the operating manual

2.1 General safety

WAECO CombiPower 2024 - General safety - 1

DANGER!

  • Before you use the device for the first time, check that the operating voltage matches the mains voltage (see type plate).
  • In the event of fire, use a fire extinguisher which is suitable for electrical devices.

WAECO CombiPower 2024 - DANGER! - 1

WARNING!

  • Do not use the device if the device itself or its connection cables are visibly damaged.
  • This device may only be repaired by qualified personnel. Inadequate repairs may cause serious hazards. Should your device need to be repaired, please contact customer services.
  • If a battery is connected, the device is live, even if the main switch is turned off.

WAECO CombiPower 2024 - WARNING! - 1

CAUTION!

If you disassemble the device:

  • Set the main switch to "0".
  • Detach all connections.
  • Make sure that no voltage is present at any of the inputs and outputs.

CombiPower General safety instructions

WAECO CombiPower 2024 - CAUTION! - 1

NOTICE!

  • Check that the voltage specification on the type plate is the same as that of the power supply.
  • Ensure that other objects cannot cause a short circuit at the contacts of the device.
  • Ensure that the red and black terminals never come into contact.
  • Never pull the plug out of the socket by the cable.

2.2 Safety when installing the device

WAECO CombiPower 2024 - Safety when installing the device - 1

DANGER! Danger of electrocution

For installation on boats:

If electrical devices are incorrectly installed on boats, corrosion damage might occur. Have the inverter installed by a specialist (marine) electrician.

  • Do not touch exposed cables with your bare hands. This especially applies to all cables in the AC mains circuit.
  • If you are working on electrical systems, ensure that there is somebody close at hand who can help you in emergencies.
  • Never mount the device anywhere where there is a risk of gas or dust explosion.

WAECO CombiPower 2024 - For installation on boats: - 1

WARNING!

  • Only install the device in closed, well-ventilated rooms.
  • Never install the device in rooms where materials that are fire hazards are stored, or where combustible gas is present; the surface temperature can reach 60^ .
  • Do not operate the device in systems with lead acid batteries. These batteries give off explosive hydrogen gas that can be ignited by sparks on electrical connections.
  • Before starting the device, ensure that the power supply line and the plug are dry.

EN

General safety instructions CombiPower

WAECO CombiPower 2024 - WARNING! - 1

CAUTION!

  • Ensure that the device is standing firmly.

The device must be set up and fastened in such a way that it cannot tip over or fall down.

Make sure that the device is earthed.
- Make sure that the lead has a sufficient cross-section.
- Lay the cables so that they cannot be tripped over or damaged.
- Fasten the cables securely.
- Do not expose the device to a heat source (such as direct sunlight or heating). Avoid additional heating of the device in this way.

WAECO CombiPower 2024 - CAUTION! - 1

NOTICE!

  • If cables have to be fed through metal walls or other walls with sharp edges, use ducts or bushings to prevent damage.
  • Do not lay cables which are loose or bent next to electrically conductive material (metal).
  • Do not pull on the cables.
  • Do not lay the 230V mains cable and the 12/24 V DC cable in the same duct.
  • Set up the device in a dry location where it is protected against splashing water.
  • Protect the device against corrosive fumes and salty or moist air.
  • Protect the device and the cable against rain and moisture.
  • Ensure good ventilation.
  • Only install the device indoors, never outside.
  • Do not connect the 230V output of the inverter to a different 230V source.

CombiPower General safety instructions

2.3 Safety precautions when handling batteries

WAECO CombiPower 2024 - Safety precautions when handling batteries - 1

WARNING!

  • Batteries contain aggressive and caustic acids. Avoid battery fluid coming into contact with your body. If your skin does come into contact with battery fluid, wash the part of your body in question thoroughly with water.

WAECO CombiPower 2024 - WARNING! - 1

CAUTION!

  • Wear goggles and protective clothing when you work on batteries. Do not touch your eyes when you are working on the battery.
  • When working on the batteries, do not wear any metal objects such as watches or rings.
    Lead acid batteries can cause short circuits which can cause serious injuries.
  • Ensure that the device is standing firmly. The device and the batteries must be set up in such a way that they cannot tip over or fall down.
  • Do not smoke and ensure that no sparks can arise in the vicinity of the engine or battery.

WAECO CombiPower 2024 - CAUTION! - 1

NOTICE!

  • Only use rechargeable batteries.
  • Make sure the polarity is correct when connecting the battery:
  • Red terminal - positive battery terminal
  • Black terminal - negative battery terminal
  • Prevent any metal parts from falling on the battery. This can cause sparks or short-circuit the battery and other electrical parts.
  • Follow the instructions of the battery manufacturer and those of the manufacturer of the system or vehicle in which the battery is used.
  • Never attempt to charge frozen batteries.
  • If you need to remove the battery, first disconnect the earth connection. Disconnect all connections and all consumers from the battery before removing it.

EN

Target group for this manual CombiPower

3 Target group for this manual

This manual is solely intended for qualified professionals who are familiar with the relevant VDE (German Engineering Society) regulations.

4 Scope of delivery

  • Sine wave inverter with integrated automatic charger
  • Battery temperature sensor with connection cable
  • Remote control with connection cable
  • Installation and operating manual
  • Allen key

5 Intended use

Sine wave inverters with integrated automatic chargers are designed to convert 12V or 24V DC voltage to 230V AC voltage with a frequency of 50Hz , as well as to charge the following batteries:

  • Lead automotive batteries
  • Lead gel batteries
  • Maintenance-free batteries
  • Absorbed glass mat (AGM) batteries

Never use the devices to charge other battery types (such as NiCd or NiMH).

WAECO CombiPower 2024 - Intended use - 1

WARNING!

Do not use the device to power medical equipment.

WAECO CombiPower 2024 - WARNING! - 1

WARNING! Danger of explosions

Do not charge batteries with a cell short circuit. The oxyhydrogen they produce can cause explosions.

Do not charge nickel cadmium and non-rechargeable batteries with the charger. The cases of these batteries can burst explosively.

CombiPower Technical description

6 Technical description

6.1 General description

The sine wave inverter with integrated automatic charger is a combination of two devices:

Battery charger
- Sine wave inverter

The device can be used as follows:

  • As an automatic charger (6-stage charging characteristic)
  • As a sine wave inverter: the device produces a pure 230V output voltage
  • Power sharing: the device powers a connected load with 230V and simultaneously charges a battery
  • Generator function (mains voltage function): the device supports a 230V mains voltage by supplementing it with energy from a battery (common power source)
  • Power support (PSF): the device supports a 230 V mains voltage with energy from a battery by powering some of the loads from the battery and the others from the 230 V mains supply (separate power sources)
  • Uninterruptible power supply (UPS): the device powers connected loads from a battery when the mains supply fails

The device has the following protective systems:

DC low voltage shutdown
DC overvoltage shutdown
Overheating protection
Overload protection

The device is operated and configured using a remote control.

The device can also be configured with a PC via an RS 232 interface and using the DIP switches on the device.

WAECO CombiPower 2024 - General description - 1

EN

Technical description CombiPower

6.2 Connections and controls

No. in fig. 1, Designation Explanation/function page 3
1 POS (+) Positive terminal
2 NEG (-) Negative terminal
3 5A CHARGER/ 2.5A charger5 A/2.5 A charger connection
4 INV. AC OUTPUT 230 V inverter output ● L: Live conductor ● N: Neutral conductor ● FG: Earth connection
5 AC OUTPUT 230 V output ● L: Live conductor ● N: Neutral conductor ● FG: Earth connection
6 AC INPUT 230 V input ● L: Live conductor ● N: Neutral conductor ● FG: Earth connection
7 – Cover
8 CIRCUIT BREAKERLS: Circuit breaker (fig. 7, page 5) The circuit breaker is triggered when there is excess current or a short circuit. >Eliminate the cause of the fault. >Press the switch to reset the device.
9 CHASSIS GROUNDEarth connection
10 – Main switch:● 0: Off ● I: On The main switch overrides the remote control settings. When the main switch is in the “0” position, you cannot switch on the device with the remote control.

CombiPower Technical description

No. in

fig. 1, Designation Explanation/function page 3

11 CAN2 CAN bus connection
12 CAN1 CAN bus connection
13 LCM Remote control connection
14 RS-232 Serial RS-232 port for connecting to a PC
15 BAT. TEMP. Battery sensor connection
16 FAILURE Connection for fault indicator relay
17 INV CHR Connection for external switch

Technical description CombiPower

6.3 Remote control

No. in fig. 3, Symbol Explanation/function page 4
1 - Display: Shows operating messages or settings
2 ON/OFF To switch on the device: press briefly To switch off the device: hold down (>3 s)
3 Scroll through menu (level up; vertical scroll)
4 Hold down (>2 s): open setup menu Press briefly: scroll through menu (level down; vertical scroll) or confirm value (ENTER function)
5▼Scroll through menu (back; horizontal scroll) or select a value
6▲Scroll through menu (forward; horizontal scroll) or select a value
7 ALARM LED for alarm display • Red light: 230 V over/undervoltage alarm, 12 V over/undervoltage alarm, overload or fan mal-function
8 CHARGER Charging status LED: • Green light: charging • Off: not charging
9 INVERTER Inverter status LED: • Green light: inverter mode • Red light: inverter fault • Off: inverter mode off
10 AC GRID Mains voltage status LED: • Green light: AC voltage at input • Off: no AC voltage at input

CombiPower Technical description

No. in

Fig. 4, Symbol Explanation/function

page 4

11 - Jumper for activating or deactivating an external

switch:

  • Jumper open: external switch function deactivated
  • Jumper inserted (factory setting): external switch function activated

12-4-pin plug

PIN 1: ALM (alarm-function)
not currently activated
PIN2:CTL

Depending on the jumper (fig. 411, page 4) the device can be forcibly switched on or off with a positive signal.

Jumper open:

CTL input voltage 5 - 60V = = = ON

CTL input voltage 0V = = = = OFF

Jumper closed:

CTL input voltage 5 - 60V = = = OFF

CTL input voltage 0V = = = ON

PIN3:ENB,PIN4:-VCC

The device can be switched on and off using these pins. No external voltage is required for this. -ENB is connected via a switch to -VCC (VCC may not be connected to the negative terminal of the battery.)

See fig. 6, page 5:

Switch closed = device ON

Switch open = device OFF

Note: If the device is switched on using this function, it can be switched off with the main switch only.

13 - Socket for remote control connection cable

Technical description CombiPower

6.4 Status displays

The status displays on the remote control (fig. 4 1, page 4) show the current device parameters. Use the “▼” and “▲” buttons to switch between the displays (fig. 15, page 9).

Symbol Explanation
Ib Battery current
Ig Generator current
I Inverter current
Vb Battery voltage
Vg Generator voltage
Vi Inverter voltage
FQ Frequency (Hz)
W Power (watts)
°C Battery temperature
□□□Main battery charging phase
●Battery not charging
●□phase active
●□□ phase active
●□□□ phase active

CombiPower Technical description

6.5 Battery charging function

The charging characteristics are referred to as modified IU0U characteristics.

WAECO CombiPower 2024 - Battery charging function - 1

1: Analysis phase

First, the battery charge is analysed with increasing charge current.

2: I phase (bulk)

At the beginning of the charging process, the flat battery is charged with a constant current (100% charge current) until the battery voltage reaches 14.4 V or 28.8 V. The charging current decreases when the battery has reached this charging level.

3, 4: U0 phase (absorption)

Now the two-stage absorption charging process (U0-Phase) begins, where the charge voltage and duration depend on the size and type of the battery. Different voltages can be set for phases 3 and 4, which remain constant until the maximum charging current (6% of the set current) is reached.

Phase 4 ends no later than 8 hours after 13.8V or 27.6V is reached.

Technical description CombiPower

5: U Phase (floating)

The U phase serves to maintain the battery capacity (100%).

If DC loads are connected, they are powered by the device. Only if the power required exceeds the capacity of the device is this surplus power provided by the battery. The battery is then discharged until the device re-enters the I phase and charges the battery.

6: 14-day conditioning

Every 14 days, the battery charger switches back to phase 2 in order to revive the battery. This prevents any fatigue symptoms such as sulphation.

Charging with the battery temperature sensor

The battery temperature sensor supplied with the device needs to be connected. This adapts the charging voltage to the battery voltage. The charging voltage during the U0 phase is increased or reduced according to the battery temperature (see the following diagram):

WAECO CombiPower 2024 - Charging with the battery temperature sensor - 1

5 A/2.5 A charger (second battery connection)

The device has a connection for a second battery (3-step charger). You can charge a small battery (such as an automotive battery) using this connection.

The charging voltage is 14.4V or 28.8V . The maximum charging current is 5 A or 2.5 A.

CombiPower Technical description

6.6 Inverter function

In inverter mode, the device supplies a regulated 230V voltage.

The maximum constant output is 2000 VA. Do not connect any devices with a higher power rating. If you connect several devices, make sure their total power rating does not exceed 2000 VA.

WAECO CombiPower 2024 - Inverter function - 1

NOTE

Note when connecting devices with an electrical drive (such as power drills, refrigerators and switched-mode power supplies), that they often need more power than is stated on the type plate.

An adjustable energy saving mode protects the battery. It regularly checks whether battery power needs to be used. If not, the function is deactivated and no idle current is used.

6.7 Connections

A battery is connected to the positive and negative terminals. A 230V power source can be connected to the "AC INPUT" input (fig. 16, page 3). The power supply via "AC INPUT" takes precedence over the battery power supply, so that the battery is not discharged unnecessarily.

Voltage is present at the outputs under the following conditions:

  • "INV. AC OUTPUT" (fig. 1 4, page 3)
    -A battery is connected
    A 230 V power source is connected
  • A battery and a 230V power source are connected (The battery is charged when the consumer devices do not require all the power)
  • "AC OUTPUT" (fig. 15, page 3)
    -A 230V power source is connected

WAECO CombiPower 2024 - Connections - 1

Technical description CombiPower

6.8 Enabling functions

The device supports the functions described below.

Power sharing function

If the load from the connected consumer devices and the battery charging current is higher than the connected 230V power source, the fuse of the power source would normally blow. In power sharing mode, the device reduces the battery charging current and thus increases the power available for connected consumers.

The power sharing level (current at the 230V input) can be configured using the remote control. If must be adapted to the fuse of the power source. For example, if it has a 10 A fuse, the power sharing level must also be 10 A.

WAECO CombiPower 2024 - Power sharing function - 1
Example:

WAECO CombiPower 2024 - Power sharing function - 2

CombiPower Technical description

Generator function (external mains power supply)

A

NOTICE!

Observe the standards that apply in your country to the generator function.

If the load current is greater than the fuse of the connected 230V power source, the fuse would normally blow. The generator function enables the device to provide additional power, which it takes from the battery.

If the required power falls below the power sharing level, the device recharges the battery.

In generator mode, the 230V power source and the battery act as a common power source.

Example:

WAECO CombiPower 2024 - NOTICE! - 1

Technical description CombiPower

Power support function

If the generator function is not permitted by the standards in your country because the device operates in parallel to the 230 V mains, you can use the support function. The "AC OUTPUT" and "INV. AC OUTPUT" outputs are electrically isolated from each other.

The 230 V power source provides voltage at "AC OUTPUT" while the battery supplies "INV. AC OUTPUT".

If the devices connected to "INV. AC OUTPUT" require more current than the battery can deliver, they are switched off. If the devices connected to "AC OUTPUT" require more current than the set power sharing level (which must correspond to the fuse rating of the 230 V power source), the fuse of the 230 V power source blows. For example, if the power supply at a camp site has a 10 A fuse but the consumer devices required 16 A, the camp site fuse blows.

WAECO CombiPower 2024 - Power support function - 1
Example:

CombiPower Technical description

Uninterruptible power supply

The device can be used as an uninterruptible power supply. The device powers connected loads from a battery when the mains supply fails

You can use this function, for example, to continue running your air conditioning system if the 230 V power supply fails.

WAECO CombiPower 2024 - Uninterruptible power supply - 1

NOTE

You can use the remote control to configure how long the inverter continues operating after a mains power failure. This prevents the battery from deep discharging.

WAECO CombiPower 2024 - NOTE - 1
Example:

WAECO CombiPower 2024 - NOTE - 2

Technical description CombiPower

Battery charger function

The connected battery is charged and conditioned if a 230V power source is connected to "AC INPUT".

WAECO CombiPower 2024 - Battery charger function - 1
Example:

WAECO CombiPower 2024 - Battery charger function - 2

CombiPower Connecting the device

7 Connecting the device

7.1 Fastening the device

When selecting the installation location, observe the following instructions:

The device can be mounted horizontally or vertically.
The device must be installed in a place that is protected from moisture.
- Do not install the device near flammable materials.
- Do not install the device in a dusty environment.
- The place of installation must be well ventilated. A ventilation system must be present for installations in small, enclosed spaces. The clearance around the device must be at least 25 cm.
- The air inlet on the underside and the air outlet on the back of the device must remain clear.
- At ambient temperatures above 40^ (for example in engine or heating rooms, or direct sunlight), the device reduces the power to prevent itself from overheating.
The device must be installed on a level and sufficiently sturdy surface.
- Do not install the device in the same area as the batteries.
- Do not install the device above batteries, because they can emit corrosive sulphur fumes that will damage the device.

WAECO CombiPower 2024 - Fastening the device - 1

NOTICE!

Before drilling any holes, make sure that no electrical cables or other parts of the vehicle can be damaged by drilling, sawing and filing.

Fasten the device as follows:

Fasten the device with one screw through each hole in the holders.

WAECO CombiPower 2024 - NOTICE! - 1

Connecting the device CombiPower

7.2 Connecting the appliance

Connecting the battery (fig. 8, page 6)

Observe the following instructions when connecting the battery:

  • Make sure the battery terminals are clean when connecting them.
  • Make sure the connections are tight; tighten the fastening screw to 12 - 13Nm .
  • Keep the cables as short as possible.
  • Select a connection cable with a sufficient cross-section at a cable length up to 1.5m :

  • CombiPower 2012: ≥70 mm²

  • CombiPower 2024: ≥50 mm²

  • Protect the positive terminal with a fuse:

  • CombiPower 2012: 250 A

  • CombiPower 2024: 125 A

  • Lay the cables in accordance with VDE 100 (Germany).

  • Connect the negative cable directly to the negative terminal of the battery, and not to the chassis of a vehicle or boat.
  • Use the following cable colours:

  • Red: positive connection

  • Black: negative connection

  • Do not reverse the polarity. If the polarity is incorrect, arcing will occur and damage the device.

Connect the "POS (+)" connection (fig. 1, page 3) to the positive terminal (+) of the battery.
Connect the "NEG (-)" connection (fig. 1 2, page 3) to the negative terminal (-) of the battery.

Connecting the 5 A/2.5 A charger

The 5 A/2.5 A charger connection is used for a small battery such as an automotive battery. The 5 A/2.5 A charger charges the battery with a maximum current of 5 A or 2.5 A and a maximum voltage of:

  • CombiPower 2012: 14.4 A
  • CombiPower 2024: 28.8 A

CombiPower Connecting the device

Connect the positive terminal of the battery to the 5 A/2.5 A charger (fig. 1 3, page 3).

Use a conductor with a cross section of at least 2.5mm^2

Protect the positive terminal with a 7.5 A fuse.
Connect the negative terminal of the battery to the negative terminal of the service battery.

Connecting the 230 V connections

WAECO CombiPower 2024 - Connecting the 230 V connections - 1

WARNING!

The 230V connections may only be made by qualified personnel.

Observe the following instructions when connecting to the mains:

  • Select a connection cable of sufficient cross section for the maximum current:

  • INV. AC OUTPUT: at least 2.5mm^2

  • AC OUTPUT, AC INPUT: at least 2.5mm^2

For currents above 25 A, select an appropriate cross section.

  • Use cables of the colours specified in the standards that apply in your country.
    Remove the cover (fig. 1 7, page 3).
    Connect the required cables:

  • INV. AC OUTPUT (fig. 1 4, page 3): 230 V output for inverter mode. Connect the devices you want to operate in inverter mode here. Protect the circuit with a two-pole circuit breaker (MCB) or a residual current device.

  • AC OUTPUT (fig. 15, page 3): 230 V output (max. 50 A)

Connect your 230 V devices here.

  • AC INPUT (fig. 16, page 3): 230 V input (max. 50 A)

Connect your external 230V power source here.

Protect the circuit with a fuse (the rating depends on the cable cross section) and either a two-pole circuit breaker (MCB) or a residual current device.

Connect the conductors according to fig. 9, page 6.

Put the cover (fig. 17, page 3) back on.

WAECO CombiPower 2024 - WARNING! - 1

Connecting the device CombiPower

Earthing the chassis

The metal housing of the device is connected internally to the neutral conductor and must therefore be connected to the chassis of the vehicle.

Connect the "CHASSIS GROUND" connection (fig. 1 9, page 3) to the vehicle chassis with a low-resistance electrical conductor.

Connecting the remote control

Plug one end of the remote control cable into the "LCM" connection (fig. 13, page 3).
Plug the other end of the remote control cable into the socket on the remote control (fig. 4 13, page 4).

Connecting a PC

Plug the Western connector of the RS-232 cable into the "RS-232" connection (fig. 114, page 3).
Plug the serial connector of the RS-232 cable into the PC socket.

Connecting the battery sensor

Plug the battery sensor into the "BAT. TEMP." connection (fig. 1 15, page 3).
Attach the battery sensor to the housing of the battery (fig. 8 2, page 6). The cable wiring is as follows (fig. 10, page 7):

Pin no. Signal description
1 Not used
2 Earth
3 Battery sensor
4 Not used
5 Not used
6 Not used

WAECO CombiPower 2024 - Connecting the battery sensor - 1

CombiPower Connecting the device

Connecting the fault display relay

If an alarm occurs, the (common) alarm contact switches to the normally open contact.

Connect the fault display relay as shown in fig. 12, page 8 to the "FAIL-URE" connection (fig. 1 16, page 3):

  • NO: normally open contact
    COM: common contact
  • NC: normally closed contact

Relay specification:

Maximum voltage LoadCurrent consumption NO NC
250 V~Ohmic0.5 A0.5 A
12 V/24 V=Ohmic1 A1 A

The following faults can be displayed:

  • Undervoltage at input
  • Overvoltage at input
  • Short circuit at output
    Excess temperature
    Overload
    Fan failure

Connecting an external switch

WAECO CombiPower 2024 - Connecting an external switch - 1

NOTICE!

Only connect an external switch if you are not going to use the remote control (not normal operation).

Connect an external switch as shown in fig. 13, page 8 to fig. 14, page 8 to the "INV CHR" connection (fig. 1 17, page 3).

Use conductors with a cross section of at least 0.5 - 0.8mm^2

Key for fig. 13, page 8 to fig. 14, page 8:

ENB Enable +
- ENB: Enable -
GND: Earth

EN

Connecting the device CombiPower

7.3 Setting the DIP switches

You can adapt the device to the existing electrical system using the DIP switches SWA and SWB. The remote control settings take priority over the settings of the DIP switches (default settings).

Remove the cover (fig. 1 7, page 3).

WAECO CombiPower 2024 - Setting the DIP switches - 1

NOTICE! Beware of damage

The settings marked in the following table with the symbol may only be carried out by experts.

Set the DIP switches as required.
The setting options for the DIP switches are shown on the following pages.
Restart the devices to store the values.
For this purpose switch off the main switch and switch it on again.
Put the cover (fig. 17, page 3) back on.

WAECO CombiPower 2024 - NOTICE! Beware of damage - 1

CombiPower Connecting the device

SWA

The factory settings are highlighted in bold in the table.

Parameter Setting Switch position

Energy-saving mode OffSWA10
40 VASWA10
80 VASWA10
100 VASWA10
120 VASWA10
160 VASWA10
180 VASWA10
220 VASWA10
Output voltage frequency △50 HzSWA10
60 HzSWA10

Connecting the device CombiPower

Parameter Setting Switch position

Output voltage △200 VSWA1 0
220 VSWA1 0
230 VSWA1 0
240 VSWA1 0
Ground Relay △ Determines whether the earth connection (fig. 19, page 3) is working.OffSWA1 0
OnSWA1 0
Reset Resetting the device to the original state.OffSWA1 0
OnSWA1 0

CombiPower Connecting the device

SWB

The factory settings are highlighted in bold in the table.

Parameter Setting Switch position
Support function OffSWB 10
OnSWB 10
Generator function OffSWB 10
OnSWB 10
Power sharing level6 ASWB 10
Limits the current at the 230 V input (overload protection).
10 ASWB 10
16 ASWB 10
25 ASWB 10
Power sharing OffSWB 10
OnSWB 10

Connecting the device CombiPower

Parameter Setting Switch position

Battery types Battery type I

WAECO CombiPower 2024 - Parameter Setting Switch position - 1

Battery type II

WAECO CombiPower 2024 - Parameter Setting Switch position - 2

Battery type III

WAECO CombiPower 2024 - Parameter Setting Switch position - 3

Battery type IV

WAECO CombiPower 2024 - Parameter Setting Switch position - 4

Standard operating mode With the "COMBI Power On" setting, the device acts as a charger and, when necessary, as an inverter if there is not enough power available at the AC input.

With the "CHR Power On", setting, the device only acts as a charger. The inverter function is deactivated.

COMBI Power On

WAECO CombiPower 2024 - COMBI Power On - 1

CHR Power on

WAECO CombiPower 2024 - COMBI Power On - 2

Battery type I Battery type II Battery type IIIBattery type IV (Customer)
12 V24 V12 V24 V12 V24 V12 V24 V
I phase (bulk) charging voltage14,4 V28,8 V14,4 V28,8 V14,7 V29,6 V14 – 15 V28 – 30 V
U0 phase (absorption) charging voltage14,4 V28,8 V14,25 V28,5 V14,25 V28,5 V14 – 15 V28 – 30 V
U phase (floating) charging voltage13,5 V27,0 V13,8 V27.6 V13.6 V27,2 V13 – 14 V26 – 28 V

CombiPower Switching the device on and off

8 Switching the device on and off

WAECO CombiPower 2024 - Switching the device on and off - 1

NOTE

The main switch (fig. 10, page 3) on the device must be in the "I" position.

Press the "ON/OFF" button (fig. 3 2, page 4) on the remote control.
- The device is switched on and the message "System Initialisation ..." appears in the display.
After a few seconds, the display shows the message "System startup please wait...".

The system status is checked.

After 5 to 10 seconds, the display is ready and shows the status of the device:

  • The device is ready for use: the display shows operating parameters.
  • Alarm messages are present: undervoltage, overload, fan failure, overtemperature
  • Faults have occurred: undervoltage (UVP), overvoltage (OVP), overtemperature (OTP), overload (OLP)

9 Configuring the device with the remote control

9.1 Basic information

Access to the "Another Param" menu, with which you can make the basic settings, is password-protected. The default password is "0000".

Opening setup mode

Switch on the device (see chapter "Switching the device on and off" on page 91).
Press the " l button on the remote control for longer than 2 seconds.
√You are now in setup mode.

Configuring the device with the remote control CombiPower

Selecting menus and parameters

WAECO CombiPower 2024 - Selecting menus and parameters - 1

NOTE

For the menu and parameter structure, see fig. 15, page 9.

Open setup mode.
Use the “▼” or “▲” button to navigate to the required menu.
Press the " button to select the menu.
Use the “▼” or “▲” button to navigate to the required parameter.
Press the " button to select the parameter.
Use the “▼” or “▲” button to set the value for the parameter.
Briefly press the " button to save the value.

Quitting setup mode

Press the " button on the remote control.

Resetting all parameters to the original state

Open setup mode.
Navigate to the "Another Param" menu.
Select the menu item "RST to Default".
Press the " button to confirm.
"ON" appears in the display.
Press the " button again.
√All parameters are reset to the original state.

CombiPower Configuring the device with the remote control

9.2 Overview of parameters

"Change Run Mode" menu (operating mode)

Parameter Explanation

COMBI Power On The device acts as a charger and, if necessary, as an inverter if there is not sufficient current at the AC input.

CHR Power On The device only acts as a charger. The inverter function is deactivated.

"P.S. Mode Param" menu (power sharing mode)

Parameter Explanation Value range Default
Iac setup Power sharing level: limits the current at the 230 V input (over-load protection).3 A - 25 A 3 A
Power SharingDetermines the power sharing mode:DisableDisable
Disable = deactivatedSHAR.
GEN. = generator functionSHAR. GEN.
SUPP. = support functionSHAR. SUPP.
SHAR. = power sharingSHAR. SUPP. GEN.
"SHAR." enables the power sharing function.
"SHAR. GEN." enables the power sharing and generator functions.
"SHAR. SUPP." enables the power sharing and support functions.
"SHAR. SUPP. GEN." enables the power sharing, support and generator functions.

Configuring the device with the remote control CombiPower

"User Interface" menu (operating parameters)

Parameter Explanation Value range Default
LCD contrastSets the display contrast 0% – 100% 50 %
LCD Auto-offDetermines the time after which the display illumination is switched off0 s – 250 s 120 sec.
Buzzer settingSpecifies if and when the remote control buzzer is activated: Disable = deactivated MSG = Tone when switching on and every time a button is pressed Alert = Warning tone for fan failure, undervoltage, overload or overtemperature SHDN = Warning tone when shutting down the device due to overvoltage, undervoltage, overload or overtemperatureDisable SHDN Alert Alert, SHDN MSG MSG, SHDN MSG, Alert MSG, Alert, SHDNMsg, Alert, SHDN
Alert settingDetermines the fault messages the relay should report (see chapter “Connecting the fault display relay” on page 85): Disable = deactivated Alert = Alarm for fan failure, undervoltage or overload SHDN = Alarm for overvoltage, undervoltage, overload or over-temperatureDisable SHDN Alert Alert, SHDNAlert, SHDN
Shutdown RetryDetermines how many times the device is automatically started after shutting down due to a fault.(Disable = never)Disable, 1–15 5

CombiPower Configuring the device with the remote control

ParameterExplanationValue rangeDefault
Inv Off delayDetermines the time after which the device automatically switches from the 230 V supply to battery power. (Disable = never)Disable, 1 – 10 min Disable
Language Sets the display language EnglishItalian Spanish French GermanEnglish
New PasswordSpecifies the password. The password consists of 4 digits.0000 – 9999 0000

"I/P Parameter" menu (input parameters)

ParameterExplanationValue rangeDefault
OVP SettingOvervoltage at which inverter mode is deactivatedCombiPower 2012: 15 – 16 V= CombiPower 2024: 30 – 32 V=16 V= 32 V=
OVP RecoveryVoltage at which inverter mode is automatically reactivated after being deactivated due to over-voltageCombiPower 2012: 13.5 – 14.5 V= CombiPower 2024: 27 – 29 V=14.5 V= 29 V=
UVP SettingUndervoltage at which inverter mode is deactivatedCombiPower 2012: 10.5 – 11.5 V= CombiPower 2024: 21 – 23 V=10.5 V= 21 V=
UVP RecoveryVoltage at which inverter mode is automatically reactivated after being deactivated due to under-voltageCombiPower 2012: 12.5 – 13.5 V= CombiPower 2024: 25 – 27 V=12.5 V= 25 V=
UV Alarm VoltageVoltage at which an undervoltage alarm is triggeredCombiPower 2012: 10.5 – 11.5 V= CombiPower 2024: 21 – 23 V=10.5 V= 21 V=

Configuring the device with the remote control CombiPower

"O/P Parameter" menu (output parameters)

Parameter Explanation Value range Default
O/P VoltageOutput voltage200 V~ - 240 V~230 V~
O/P FrequencyOutput voltage frequency 47 Hz - 63 Hz 50 Hz
Sync FrequencyOutput voltage frequency tolerance for synchronisationDisabled, 0.1 Hz - 7 Hz7 Hz
If the frequency tolerance is disabled, the output voltage frequency ranges between 47 and 63 Hz.
Overload AlarmPercentage power at which an overload alarm is triggered50% - 110% 100%
Saving LevelSpecifies the energy saving mode: minimum load for switching on again
Disable = never
1 = 40 VA
2 = 80 VA
3 = 100 VA
4 = 120 VA
5 = 160 VA
6 = 180 VA
7 = 220 VA
Saving IntervalInterval at which the system checks whether a consumer unit with the minimum load is switched on0.1 - 2 sec.2 sec.

CombiPower Configuring the device with the remote control

Parameter Explanation Value range Default

Ground Relay

Specifies whether the earth relay function is activated.

Auto ON Auto OFF

If the earth relay function is activated, the neutral conductor (N) of the inverter output circuit is automatically internally connected to the safety earth (PE/GND) when the device is operating as an inverter. If alternating current is supplied from an external 230V power source, this connection is automatically disconnected.

When the earth relay function is deactivated, there is no connection between the neutral conductor (N) and safety earth (PE/GND) when the device is operating as an inverter.

Observe the regulations that apply in your country for this setting.

Auto OFF

Configuring the device with the remote control CombiPower

"Charge Parameter" menu (output parameters)

Parameter Explanation Value range Default
Ibat Setup Determines the charging current.CombiPower 2012: 20 – 100 A CombiPower 2024: 10 – 50 A50 A 25 A
Second chargerDetermines whether the 5 A/2.5 A charger is switched on or off.ON OFFON
Max. Bulk timerDetermines how long the battery is charges in the I phase (bulk).8 – 18 h 8 h
Battery typeSpecifies the battery type.StandardStandard
Standard = standard batteries (Battery type I)Acid
Acid = acid batteries (battery type II)GelAGM/Spiral
GelAGM = Gel and AGM batteries (battery type III)Customer
Spiral = batteries with spiral cells (battery type III)
Customer = customer values (battery type IV; according to manufacturer's recommendations)
Information on the corresponding charging voltage is stored in the device.
Battery type I Batterytype II BatteryIIIBattery type IV(Customer)
12 V24 V12 V24 V12 V24 V12 V24 V
I phase (bulk) charging voltage14,4 V28,8 V14,4 V28,8 V14,7 V29,6 V14 – 15 V28 – 30 V
U0 phase (absorption) charging voltage14,4 V28,8 V14,25 V28,5 V14,25 V28,5 V14 – 15 V28 – 30 V
U phase (floating) charging voltage13,5 V27,0 V13,8 V27.6 V13.6 V27,2 V13 – 14 V26 – 28 V

CombiPower Troubleshooting

"RST to default" menu (original state)

Parameter Explanation

RST to Resets the device to the original state (see chapter "Resetting all default parameters to the original state" on page 92).

10 Troubleshooting

Fault Cause Remedy
No output voltage at "INV. AC OUTPUT" and "AC OUT-PUT" and no charging current; no LED lights upThe device is switched off Check the main switch
The device is defective Replace the device
No contact to the battery Check the contact and cables Switch on the ignition if necessary
Battery discharged Charge the battery
Battery defective Replace the battery
Defective fuse (in the device or the vehicle)Replace the fuse with one of the same rating
No output voltage, "Alarm" LED lights up red, display shows "Overload Alert"The device is at 100% load Reduce the load (switch off consumer units)Switch off the device and on again
No output voltage, "Alarm" LED lights up red, display shows "UV Alert"Battery voltage too low Charge the battery
No output voltage, "Inverter" LED lights up red, display shows "OLP Shutdown"Short circuitIncorrect wiringCheck the 230 V cable
Overload Reduce the load (switch off consumer units)Switch off the device and on again
No output voltage, "Inverter" LED lights up red, display shows "OLP Shutdown"DC overvoltage Reduce the battery voltage or replace the battery
No output voltage, "Inverter" LED lights up red, display shows "UVP Shutdown"DC undervoltageCheck the cableCharge the battery

Troubleshooting CombiPower

Fault Cause Remedy

No output voltage, "Inverter"Overheating Check the ventilation grilles and clean them if necessary
LED lights up red, display shows "ENIR TEMP Shut-down"
No output voltage, "Inverter"Improve the ventilation
LED lights up red, display shows "H.S. TEMP Shut-down"Set up the device somewhere cooler
No output voltage, "Inverter"
LED lights up red, display shows "BAT. TEMP Shut-down"
No charging current Incorrect frequency Check the configured fre-quency
No charging current, "Charger" and "AC Grid"No 230 V power Check the 230 V power sup-ply
LEDs are offCheck the wiring
No charging current, "Alarm"Overheating Switch off the consumer
LED lights up red, display shows "UV Alert"units.Let the inverter cool down and ensure better ventilation
The device constantly restartsNo connection to the battery Check the battery wiring

WAECO CombiPower 2024 - Fault Cause Remedy - 1

NOTE

If you have detailed questions on the battery specifications, please contact the battery manufacturer.

CombiPower Warranty

11 Warranty

The statutory warranty period applies. If the product is defective, please contact the manufacturer's branch in your country (see the back of the instruction manual for the addresses) or your retailer.

For repair and guarantee processing, please include the following documents when you send in the device:

A copy of the receipt with purchasing date
A reason for the claim or description of the fault

12 Disposal

Place the packaging material in the appropriate recycling waste bins wherever possible.

WAECO CombiPower 2024 - Disposal - 1

If you wish to finally dispose of the product, ask your local recycling centre or specialist dealer for details about how to do this in accordance with the applicable disposal regulations.

WAECO CombiPower 2024 - Disposal - 2

Technical data CombiPower

13 Technical data

General technical data

CombiPower 2012 CombiPower 2024
Item no. 9102600104 9102600105
Heat dissipation Housing/fan
Ambient temperature at full load -25 °C+40 °C
Ambient temperature for storage -30 °C+70 °C
Power derating 50 W/°C, 41 °C – 60 °C
Air humidity 0 – 93%, non-condensing
Bypass relay 25 A, 250 V~
Earth relay Supplied for earthing the neutral conductor in inverter mode, deactivated by default
Power sharing function Inverter mode, charging mode, power sharing (power sharing, generator function (mains voltage function), power support)
Dimensionssee fig. 16, page 10
Weight16.5 kg
Testing/certificationEN60950-1CE e13According to 2009/19/EC (2004/104/EC) directive, EMC directive for motor vehicles EN55022: 1998 + A1: 2000 + A2: 2003 Class A EN55024: 1997 + A1: 2001 + A2: 2003 EN61000-3-2: 2006 Class A EN61000-3-3: 1995 + A1: 2001

CombiPower Technical data

Input data

CombiPower 2012 CoCombiPower 2024
Rated input voltage12 V==24 V==
Input voltage range10.5 – 16 V==21 – 32 V==
Input overvoltage protection15 – 16 V==30 – 32 V==
Input undervoltage protection (programmable)10.5 – 11.5 V==21- 23 V==
Idle current consumption 5 A 2.5 A
Standby current consumption 1.5 A 0.75 AA

Output data

CombiPower 2012 CombiPower 2024
Output voltage (programmable) 200 - 240 V~ ±5%
Constant output power2000 VA
Frequency (programmable)47 - 63 Hz ±0.01%
Peak output power2300 VA for up to 3 min3000 VA pulse power
Efficiency>87% at 12 V--->88% at 24 V---
Short circuit protectionYes, Ipk
Wave formPure sine wave,maximum 3% distortion

Protective devices

CombiPower 2012 CombiPower 2024
DC battery connectionInput fuse
AC inverter outputPower-regulated inverter 30 A fuse to for AC input
AC outputNone
AC input30 A fuse to battery charger
Battery protectionTemperature sensor on battery

Technical data CombiPower

AC INPUT technical data

CombiPower 2012 CombiPower 2024
Rated input voltage 230 V~
Frequency 50 Hz
Input voltage range 180 – 260 V~
Frequency range 47 – 63 Hz
Rated current 7.4 A (at 230 V)
Power factor correction > 98% (40% load)

Technical data for charging

CombiPower 2012 CoCombiPower 2024
Charging current 0 – 100 A 0 – 50 A
Charging current of second battery connection5 A, 3-step charger2.5 A, 3-step charger
I phase (bulk) charging \( voltage^{1)} \)14.4 V 28.8 V
U0 phase (absorption) charging\( voltage^{1)} \)14.4 V 28.8 V
U phase (floating) charging \( voltage^{1)} \)13.5 V 27 V
Battery temperature compensation-25 mV/°C-50 mV/°C

1) Values apply for the setting "Battery type = Standard" (Menu "Charge Parameter")

CombiPower Technical data

Messages

CombiPower 2012 CombiPower 2024
Remote control Two-line displayKeypad LEDs: red, green, orange
Remote control Controls ON/OFF mode
Floating contact With relay
Fan mode Faults reported with alarm signalSpeed-regulated according to load and temperature

Connection current values

CombiPower 2012 CoCombiPower 2024
INV. AC OUTPUT Max. 25 A
AC OUTPUT Max. 50 A
AC INPUT Max. 50 A

Different versions, technical modifications and delivery options reserved.

Description technique CombiPower

6 Description technique

CombiPower Description technique

Description technique CombiPower

Pos.dans

fig. 1,

page 3

Désignation

CombiPower Description technique

6.3 Telecommande

Description technique CombiPower

Pos.dans

PIN3:-ENB, PIN4:-VCC

CombiPower Description technique

Description technique CombiPower

3, 4: Phase U0 (absorption)

CombiPower Description technique

5: Phase U (Floating)

Description technique CombiPower

CombiPower Description technique

6.7 Raccordements

Description technique CombiPower

CombiPower Description technique

Description technique CombiPower

Fonction Power-Support

CombiPower Description technique

Alimentation sans interruption

Description technique CombiPower

N^ PIN (borne) Description du signal

3, 4: Fase U0 (Absorption)

Dometic Italy S.p.A.

Via Virgilio, 3

I-47100 Forl

+390543754901

+390543756631

Mail: info@dometic.it

Overseas + Middle East

AUSDomatic Australia

1 John Duncan Court

Varsity Lakes QLD 4227

+61755076000

+61755076001

Mail: sales@dometic-waeco.com.au

CHDomatic Switzerland AG

Riedackerstrasse 7a

CH-8153 Rümlang (Zürich)

+41448187171

+41448187191

Mail: info@domestic-waeco.ch

N Dometic Norway AS

Skolmar 24

N-3232 Sandefjord

+4733428450

+4733428459

Mail: firmapost@waeco.no

(HK) WAECO Impex Ltd.

Suites 2207-2211·22/F·Tower 1

The Gateway 25 Canton Road,

Tsim Sha Tsui·Kowloon

Hong Kong

+852 24611386

+85224665553

Mail: info@dometic-waeco.com.hk

Dometic Denmark A/S

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+4575585966

+4575586307

Mail: info@waeco.dk

NL Dometic Benelux B.V.

Ecustraat 3

NL-4879 NP Etten-Leur

+31765029000

+31765029090

Mail: info@dometic.nl

ROC WAECO Impex Ltd.

Taipei Office

2 FL-3 · No. 56 Tunhua South Rd, Sec 2

Taipei 106, Taiwan

+886227014090

+886227060119

Mail: marketing@dometic-waeco.com.tw

E Dometic Spain S.L.

Avda. Sierra del Guadarrama, 16

E-28691 Villanueva de la Canela

Madrid

+34902111042

+34900100245

Mail: info@dometic.es

S Dometic Scandinavia AB

Gustaf Melins gata 7

Regional Office Middle East

P O Box 74775

Dubai, United Arab Emirates

+97143212160

+97143212170

Mail: info@dometic.ae

F Dometic S.N.C.

(USA)Dometic Marine Division

2000 N. Andrews Ave. Extension

Pompano Beach, FL 33069 USA

+19549732477

+19549794414

Mail: marinesales@dometicusa.com

FIN Domatic Finland OY

Mestarintie 4

FIN-01730 Vantaa

+358207413220

+35897593700

Mail: info@dometic.fi

www.dometic-waeco.com

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Product information

Brand : WAECO

Model : CombiPower 2024

Category : Battery charger