GCMT 3060 LD - Milling machine EINHELL - Free user manual and instructions

USER MANUAL GCMT 3060 LD EINHELL

Danger! When using the equipment, a few safety pre- cautions must be observed to avoid injuries and damage. Please read the complete operating instructions and safety regulations with due care. Keep this manual in a safe place, so that the in- formation is available at all times. If you give the equipment to any other person, hand over these operating instructions and safety regulations as well. We cannot accept any liability for damage or accidents which arise due to a failure to follow these instructions and the safety instructions.

1. Safety regulations

The corresponding safety information can be found in the enclosed booklet. Danger! Read all safety regulations and instructions. Any errors made in following the safety regula- tions and instructions may result in an electric shock, fi re and/or serious injury. Keep all safety regulations and instructions in a safe place for future use. Explanation of the symbols on the machine (Fig. 11): 1 Important! Read the operating instructions. Follow the warnings and safety instructions. 2 Important! Risk of injury from rotating parts. Keep your hands, feet and clothing away from these parts. 3 Always make sure that the machine is stan- ding solidly whenever you leave it. 4 Important! Hot machine parts. Keep your dis- tance. 5 Important! Switch off the engine before refuel- ing. 6 Description of the clutch lever: 0 = Hoe blade ”Stop”; 1 = Hoe blade “On”

2. Layout and items supplied

3. Spark plug wrench

Assembly set for guard plate/transport wheel (Fig. 3a/3b):

16. Split pin, large

32. 4x Washer large Ø8

Please check that the article is complete as specifi ed in the scope of delivery. If parts are missing, please contact our service center or the sales outlet where you made your purchase at the latest within 5 working days after purchasing the product and upon presentation of a valid bill of purchase. Also, refer to the warranty table in the service information at the end of the operating instructions.

Open the packaging and take out the equip- ment with care.

Check to see if all items are supplied.

Inspect the equipment and accessories for transport damage.

If possible, please keep the packaging until the end of the guarantee period. Danger! The equipment and packaging material are not toys. Do not let children play with plastic bags, foils or small parts. There is a danger of swallowing or suff ocating!

Original operating instructions

The machine is designed for digging over beds and fi elds. Be sure to observe the restrictions in the additional safety instructions. The equipment is to be used only for its prescri- bed purpose. Any other use is deemed to be a case of misuse. The user / operator and not the manufacturer will be liable for any damage or inju- ries of any kind caused as a result of this. Please note that our equipment has not been de- signed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes.

5. Before starting the equipment

Assembling the guard plate and the transport wheel

1. Arrange the components properly as descri-

bed in section 2.1 Layout.

2. Fit the transport wheel (5) to the engine/gear

unit (1) as shown in Fig. 3c.

3. Fit the guard plate (4) as shown in Fig. 3d.

4. Fit the spring (11) and the small split pin (12)

as shown in Fig. 3e. Assembling the cultivator blades and the depth stop

1. Arrange the components properly as descri-

bed in section 2.1 Layout.

2. Fit the right cultivator blade (13a), the left cul-

tivator blade (13b) and the limiting discs (14) (Item 14) as shown in Fig. 4c. Make sure that the sharp side of the cultivator blade (Fig. 4d/ Item A) faces in the direction of rotation.

3. Fit the depth stop (15) as shown in Fig. 4e

and secure in position with the large split pin (16). We recommend securing the depth stop in the middle position of the 3 possible posi- tions when you begin your work. If you want to change the working depth, move the depth stop by sliding it up or down. Anl_GC_MT_3060_LD_SPK1.indb 19Anl_GC_MT_3060_LD_SPK1.indb 19 10.08.2015 16:45:1510.08.2015 16:45:15GB

Assembling the steering handle, clutch lever and start/stop lever

1. Arrange the components properly as descri-

bed in section 2.1 Layout.

2. Fit the steering handle holder (20) as shown

3. Fit the steering handle clutch lever (21) and

the steering handle start/stop lever (22) as shown in Fig. 5e.

4. Fit the cross strut (23) as shown in Fig. 5f.

5. Fitting the clutch lever (24) is easy if you ob-

serve the following steps: - Push the Bowden wire sleeve (Fig. 5g/Item A) into the eyelet (Fig. 5g/Item B). Adjust the Bowden wire to maximum length by turning the lock nuts. - Attach the Bowden wire (Fig. 5h/Item C) to the clutch lever (24) and fi t the clutch lever to the steering handle. Check that the safety lever is correctly seated. Carry out a function test. Pull the safety lever (25) to the clutch lever as shown in Fig. 6d. The clutch lever will be released and can be actuated.

6. Adjust the length of the actuator cable as de-

scribed in section 7.2.4.

7. Fit the start/stop lever (26) as shown in Fig. 5i.

8. Fit the cable clip (39) as shown in Fig. 5k.

Caution! You must fi ll in engine oil and fuel before you start up for the fi rst time.

Check the fuel and engine oil levels and top up if required.

Make sure that the ignition cable is secured to the spark plug.

Check the area immediately around the pow- er cultivator.

Set the depth stop (Fig.4e/Item 15) to the desired depth and secure with the split pin.

Swing up the transport wheel and make sure that the bolt of the latch is engaged in the mount at the front (Fig. 6a-6b).

You can adjust the steering handle to your physical size. To do so, undo the screws(Fig. 6c), adjust the bracket and retighten the screws.

To start the star-type hoes, pull up the safety lever (25) and press and hold down the clutch lever (24) (Fig.6d). Releasing the clutch lever will bring the star-type hoes to a stop (if they do not stop, readjust the clutch cable). Starting the engine

1. Ensure that the ignition cable is connected to

2. Stand behind the power cultivator. Move the

engine start/stop lever (Fig.7/Item 26) to posi- tion I I. If the engine has already warmed up, move the engine start/stop lever to the „Hare“ position.

3. Start the engine using the reversing starter

(Fig. 1/Item 2). To do this, pull out the handle by approx. 10-15 cm (until you feel a resis- tance) and then start the engine with a sharp tug. Note! Never allow the actuator cable to snap back. Note! In cold weather, it may be necessary to re- peat the starting process several times. Stopping the engine Move the engine start/stop lever (26) into the STOP position.

7. Cleaning, maintenance, storage

and ordering of spare parts Danger! Pull out the spark plug boot before doing any cleaning and maintenance work.

Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.

We recommend that you clean the device immediately each time you have finished using it.

Clean the equipment regularly with a moist cloth and some soft soap. Do not use cleaning agents or solvents; these could attack the plastic parts of the equipment. En- sure that no water can seep into the device.

Please note: Switch off the unit immediately and contact an authorized dealer:

In the event of unusual vibrations or noise.

Check and clean the air filter before every use, and replace it if necessary.

Do not use abrasive cleaning agents or petrol to clean the element.

Clean the element by tapping it on a flat sur- face.

Assemble in reverse order.

7.2.2 Spark plug maintenance

Check the spark plug for dirt and grime after 10 hours of operation and if necessary clean it with a copper wire brush. Thereafter service the spark plug after every 50 hours of operation.

Pull off the spark plug boot (Fig. 9) with a twist.

Remove the spark plug (Fig. 9/Item D) with the supplied spark plug wrench.

Assemble in reverse order.

7.2.3 Changing the oil and checking the oil

level (before using the machine) The motor oil is best changed when the motor is at working temperature.

Open the drain screw (Fig. 10a / Item F) and allow the warm oil to drain into a drip tray.

Close the drain screw again when all the was- te oil has been drained.

Fill up with engine oil as far as the top mark on the dip stick (Fig. 10b/H).

Important: Do not screw the dip stick when you check the oil level, simply insert it as far as the thread (H = Max. / L= Min.).

Dispose of the waste oil properly.

7.2.4 Adjusting the Bowden wires

In the working setting it should be possible to push the clutch lever up to the push bar without this requiring much eff ort. If the Bowden wire is too taut for this, it must be extended. To do this, undo the lock nut opposite the main cable, extend the screw connector and then tighten the lock nut again (see Fig. 5g). If the star-type hoes no longer rotate then the screw connector will have to be shortened again (as described above).

7.2.5 Power cultivator gearing

The gear unit is driven by a V-belt. The gear unit can be repaired if this should become necessary. If repairs are necessary, please contact our custo- mer service center.

Empty the fuel tank before you decommission the unit for a lengthy period of time. Clean the unit and coat all the metal parts with a thin fi lm of oil to prevent them rusting. Store the unit in a clean, dry room.

7.4 Ordering replacement parts:

Please quote the following data when ordering replacement parts:

Article number of the machine

Identification number of the machine

Replacement part number of the part required For our latest prices and information please go to www.isc-gmbh.info

8. Disposal and recycling

The equipment is supplied in packaging to pre- vent it from being damaged in transit. The raw materials in this packaging can be reused or recycled. The equipment and its accessories are made of various types of material, such as metal and plastic. Never place defective equipment in your household refuse. The equipment should be taken to a suitable collection center for proper disposal. If you do not know the whereabouts of such a collection point, you should ask in your local council offi ces. Anl_GC_MT_3060_LD_SPK1.indb 21Anl_GC_MT_3060_LD_SPK1.indb 21 10.08.2015 16:45:1510.08.2015 16:45:15GB

Warning: Switch off the engine and pull out the ignition cable before making any checks or adjustments.

Warning: If, after making an adjustment or repair to the engine, you let it run for a few minutes, remem-

ber that the exhaust and other parts will get hot. Do not touch these parts as these may burn you. Fault Possible causes Remedy The unit does not operate smoothly and vibrates inten- sively - Bolts loose - Spark plug defective - Check bolts - Replace spark plug The engine does not start - Spark plug defective - Fuel tank empty - Replace spark plug - Top up fuel Engine does not run smoothly - Air fi lter dirty - Spark plug soiled or defective - Clean the air fi lter - Clean or replace the spark plug Drive power falls - Clutch play too large - V-belt loose - Adjust clutch cable - Contact authorized customer ser- vice The engine will not start or dies after a short period of time - Spark plug foul - No fuel - Clean or replace spark plug - Top up fuel The reprinting or reproduction by any other means, in whole or in part, of documentation and papers accompanying products is permitted only with the express consent of the iSC GmbH. Subject to technical changes Anl_GC_MT_3060_LD_SPK1.indb 22Anl_GC_MT_3060_LD_SPK1.indb 22 10.08.2015 16:45:1510.08.2015 16:45:15GB

Service information We have competent service partners in all countries named on the guarantee certifi cate whose contact details can also be found on the guarantee certifi cate. These partners will help you with all service re- quests such as repairs, spare and wearing part orders or the purchase of consumables. Please note that the following parts of this product are subject to normal or natural wear and that the following parts are therefore also required for use as consumables. Category Example Wear parts* Spark plug, air fi lter, cultivator blade, V-belt, cou- pling, fuel fi lter Consumables* Missing parts

• Not necessarily included in the scope of delivery! In the eff ect of defects or faults, please register the problem on the internet at www.isc-gmbh.info. Ple- ase ensure that you provide a precise description of the problem and answer the following questions in all cases:

Did the equipment work at all or was it defective from the beginning?

Did you notice anything (symptom or defect) prior to the failure?

Warranty certifi cate Dear Customer, All of our products undergo strict quality checks to ensure that they reach you in perfect condition. In the unlikely event that your device develops a fault, please contact our service department at the address shown on this guarantee card. You can also contact us by telephone using the service number shown. Please note the following terms under which guarantee claims can be made:

1. These warranty terms regulate additional warranty services, which the manufacturer mentioned

below promises to buyers of its new products in addition to their statutory rights of guarantee. Your statutory guarantee claims are not aff ected by this guarantee. Our guarantee is free of charge to you.

2. The warranty services cover only defects due to material or manufacturing faults on a product which

you have bought from the manufacturer mentioned below and are limited to either the rectifi cation of said defects on the product or the replacement of the product, whichever we prefer. Please note that our devices are not designed for use in commercial, trade or professional applica- tions. A guarantee contract will not be created if the device has been used by commercial, trade or industrial business or has been exposed to similar stresses during the guarantee period.

3. The following are not covered by our guarantee:

- Damage to the device caused by a failure to follow the assembly instructions or due to incorrect installation, a failure to follow the operating instructions (for example connecting it to an incorrect mains voltage or current type) or a failure to follow the maintenance and safety instructions or by ex- posing the device to abnormal environmental conditions or by lack of care and maintenance. - Damage to the device caused by abuse or incorrect use (for example overloading the device or the use or unapproved tools or accessories), ingress of foreign bodies into the device (such as sand, stones or dust, transport damage), the use of force or damage caused by external forces (for ex- ample by dropping it). - Damage to the device or parts of the device caused by normal or natural wear or tear or by normal use of the device.

4. The guarantee is valid for a period of 24 months starting from the purchase date of the device. Gu-

arantee claims should be submitted before the end of the guarantee period within two weeks of the defect being noticed. No guarantee claims will be accepted after the end of the guarantee period. The original guarantee period remains applicable to the device even if repairs are carried out or parts are replaced. In such cases, the work performed or parts fi tted will not result in an extension of the guarantee period, and no new guarantee will become active for the work performed or parts fi tted. This also applies if an on-site service is used.

5. Please report the defective device on the following internet address to register your guarantee claim:

www.isc-gmbh.info. If the defect is covered by our guarantee, then the item in question will either be repaired immediately and returned to you or we will send you a new replacement device. Of course, we are also happy off er a chargeable repair service for any defects which are not covered by the scope of this guarantee or for units which are no longer covered. To take advantage of this service, please send the device to our service address. Also refer to the restrictions of this warranty concerning wear parts, consumables and missing parts as set out in the service information in these operating instructions. Anl_GC_MT_3060_LD_SPK1.indb 24Anl_GC_MT_3060_LD_SPK1.indb 24 10.08.2015 16:45:1510.08.2015 16:45:15F

Annex V Annex VI Noise: measured L

= 93 dB (A); guaranteed L