Stylus 110025 - Sander DREMEL - Free user manual and instructions

USER MANUAL Stylus 110025 DREMEL

D R E M E L D R E M E L

407 2-10 2-10 2-4 8-10 8-10 2-10 2-10

408 2-10 2-10 2-4 8-10 8-10 2-10 2-10

409 8-10 8-10 2 8-10 8-10 8-10 8-10

430 2-10 2-10 2-4 8-10 8-10 2-10 2-10

431 2-10 2-10 2-4 8-10 8-10 2-10 2-10

432 2-10 2-10 2-4 8-10 8-10 2-10 2-10

438 2-10 2-10 2-4 8-10 8-10 2-10 2-10

439 2-10 2-10 2-4 8-10 8-10 2-10 2-10

440 2-10 2-10 2-4 8-10 8-10 2-10 2-10

444 2-10 2-10 2-4 8-10 8-10 2-10 2-10

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GB CE DECLARATION OF CONFORMITY We declare under our sole responsibility

that this product is in conformity with the following standards or standardized

documents: EN 60 745, EN 55 014, in accordance with the provisions of the

directives 2006/95/EC, 2004/108/EC, 98/37/EC (until Dec. 28, 2009), 2006/42/EC

(from Dec. 29, 2009 on).

NOISE/VIBRATION Measured in accordance with EN 60 745 the sound pressure

level of this tool is 58 dB(A) and the sound power level 69 dB(A) (standard

deviation: 3 dB), and the vibration 0.2 m/s

WARNING READ ALL INSTRUCTIONS.

Failure to follow all instructions

listed below may result in electric shock, fire and/or serious injury.

The term “power tool” in all of the warnings listed below refers to

your cordless power tool.

SAVE THESE INSTRUCTIONS

a. Keep work area clean and well lit. Cluttered and dark areas

b. Do not operate power tools in explosive atmospheres, such as

in the presence of fl ammable liquids, gases or dust. Power tools

create sparks which may ignite the dust or fumes.

c. Keep children and bystanders away while operating a power

tool. Distractions can cause you to lose control.

2. ELECTRICAL SAFETY

a. Charger plug must match the outlet. Never modify the plug

in any way. Do not use any adapter plugs with earthed

(grounded) power tools. Unmodified plugs and matching

outlets will reduce risk of electric shock.

b. Avoid body contact with earthed or grounded surfaces such

as pipes, radiators, ranges and refrigerators. There is an

increased risk of electric shock if your body is earthed or

c. Do not expose power tools to rain or wet conditions. Water

entering a power tool will increase the risk of electric shock.

d. Do not abuse the cord. Never use the cord for carrying,

pulling or unplugging the charger. Keep cord away from

heat, oil, sharp edges or moving parts. Damaged or

entangled cords increase the risk of electric shock.

e. When using a charger outdoors, use an extension cord

suitable for outdoor use. Use of a cord suitable for outdoor

use reduces the risk of electric shock.

f. Do not use the charger when the cord or plug are damaged;

the cord or plug should be replaced immediately at a

certifi ed Dremel Service Centre.

a. Stay alert, watch what you are doing and use common sense

when operating a power tool. Do not use a power tool while

you are tired or under the infl uence of drugs, alcohol or

medication. A moment of inattention while operating power

tools may result in serious personal injury.

Use safety equipment. Always wear eye protection.

Safety equipment such as dust mask, non-skid

safety shoes, hard hat, or hearing protection used

for appropriate conditions will reduce personal injuries.

c. Avoid accidental starting. Carrying power tools with your

finger on the switch invites accidents.

d. Remove any adjusting key or wrench before turning the

power tool on. A wrench or a key left attached to a rotating

part of the power tool may result in personal injury.

e. Do not overreach. Keep proper footing and balance at all

times. This enables better control of the power tool in

unexpected situations.

f. Dress properly. Do not wear loose clothing or jewellery. Keep

your hair, clothing and gloves away from moving parts. Loose

clothes, jewellery or long hair can be caught in moving parts.

g. If devices are provided for the connection of dust extraction

and collection facilities, ensure these are connected and

properly used. Use of these devices can reduce dust related

4. POWER TOOL USE AND CARE

a. Do not force the power tool. Use the correct power tool for

your application. The correct power tool will do the job better

and safer at the rate for which it was designed.

b. Do not use the power tool if the switch does not turn it on

and off. Any power tool that cannot be controlled with the

switch is dangerous and must be repaired.

c. Turn the power tool off before making any adjustments,

changing accessories, or storing. Such preventive safety

measures reduce the risk of starting the power tool accidentally.

d. Store idle power tools out of the reach of children and do

not allow persons unfamiliar with the power tool or these

instructions to operate the power tool. Power tools are

dangerous in the hands of untrained users.

e. Maintain power tools. Check for misalignment or binding of

moving parts, breakage of parts and any other condition that

may affect the power tools operation. If damaged, have the

power tool repaired before use. Many accidents are caused

by poorly maintained power tools.

f. Keep cutting tools sharp and clean. Properly maintained

cutting tools with sharp cutting edges are less likely to bind

and are easier to control.

g. Use the power tool, accessories and tool bits etc., in

accordance with these instructions and in the manner

intended for the particular type of power tool, taking

into account the working conditions and the work to be

performed. Use of the power tool for operations different

from those intended could result in a hazardous situation.

5. BATTERY USE AND CARE

a. Recharge only with the charger specifi ed by the

manufacturer. A charger that is suitable for one type of

battery pack may create a risk of fi re when used with

another battery pack.

b. Under abusive conditions, liquid may be ejected from the

battery; avoid contact. If contact accidentally occurs, fl ush with

water. If liquid contacts eyes, additionally seek medical help.

Liquid ejected from the battery may cause irritation or burns.

a. Have your power tool serviced by a qualifi ed repair person

using only identical replacement parts. This will ensure that

the safety of the power tool is maintained.

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SAFETY INSTRUCTIONS FOR ALL OPERATIONS SAFETY WARNINGS THAT ARE COMMON FOR GRINDING, SANDING, WIRE BRUSHING, POLISHING AND ABRASIVE CUTTING OFF OPERATIONS

a. This power tool is intended to function as a grinder, sander,

wire brush, polisher or cut-off tool. Read all safety warnings,

instructions, illustrations and specifi cations provided with

this power tool. Failure to follow all instructions listed below

may result in electric shock, fire and/or serious injury.

b. Do not use accessories which are not specifi cally designed

and recommended by the tool manufacturer. Just because

the accessory can be attached to your power tool, it does

not assure safe operation.

c. The rated speed of the accessory must be at least equal to

the maximum speed marked on the power tool. Accessories

running faster than their rated speed can fly apart.

d. The outside diameter and the thickness of your accessory

must be within the capacity rating of your power tool.

Incorrectly sized accessories cannot be adequately guarded

e. The arbour size of wheels, fl anges, backing pads or any

other accessory must properly fi t the spindle of the power

tool. Accessories with arbour holes that do not match the

mounting hardware of the power tool will run out of balance,

vibrate excessively and may cause loss of control.

f. Do not use a damaged accessory. Before each use inspect

the accessory such as abrasive wheels for chips and

cracks, backing pad for cracks, tear or excess wear, wire

brush for loose or cracked wires. If power tool or accessory

is dropped, inspect for damage or install an undamaged

accessory. After inspecting and installing an accessory,

position yourself and bystanders away from the plane of

the rotating accessory and run the power tool at maximum

no load speed for one minute. Damaged accessories will

normally break apart during this test time.

g. Wear personal protective equipment. Depending on

application, use face shield, safety goggles or safety glasses.

As appropriate, wear dust mask, hearing protectors, gloves

and shop apron capable of stopping small abrasive or

workpiece fragments. The eye protection must be capable

of stopping flying debris generated by various operations.

The dust mask or respirator must be capable of filtrating

particles generated by your operation. Prolonged exposure to

high intensity noise may cause hearing loss.

h. Keep bystanders a safe distance away from work area.

Anyone entering the work area must wear personal

protective equipment. Fragments of workpiece or of a

broken accessory may fly away and cause injury beyond

immediate area of operation.

i. Hold power tool by insulated gripping surfaces only, when

performing an operation where the cutting accessory may

contact hidden wiring. Cutting accessory contacting a "live"

wire may make exposed metal parts of the power tool "live"

and shock the operator.

j. Never lay the power tool down until the accessory has come

to a complete stop. The spinning accessory may grab the

surface and pull the power tool out of your control.

k. Do not run the power tool while carrying it at your side.

Accidental contact with the spinning accessory could snag

your clothing, pulling the accessory into your body.

l. Regularly clean the power tool’s air vents. The motor’s

fan will draw the dust inside the housing and excessive

accumulation of powdered metal may cause electrical

m. Do not operate the power tool near fl ammable materials.

Sparks could ignite these materials.

n. Do not use accessories that require liquid coolants. Using

water or other liquid coolants may result in electrocution or

o. Do not work materials containing asbestos (asbestos is

considered carcinogenic).

p. Take protective measures when during work dust can

develop that is harmful to one's health, combustible or

explosive (some dusts are considered carcinogenic); wear

a dust mask and work with dust/ chip extraction when

KICKBACK AND RELATED WARNINGS Kickback is a sudden reaction to a pinched or snagged rotating

wheel, backing pad, brush or any other accessory. Pinching or

snagging causes rapid stalling of the rotating accessory which

in turn causes the uncontrolled power tool to be forced in the

direction opposite of the accessory’s rotation at the point of the

binding. For example, if an abrasive wheel is snagged or pinched

by the workpiece, the edge of the wheel that is entering into

the pinch point can dig into the surface of the material causing

the wheel to climb out or kick out. The wheel may either jump

toward or away from the operator, depending on direction of

the wheel’s movement at the point of pinching. Abrasive wheels

may also break under these conditions. Kickback is the result

of power tool misuse and/or incorrect operating procedures or

conditions and can be avoided by taking proper precautions as

a. Maintain a fi rm grip on the power tool and position your

body and arm to allow you to resist kickback forces. Always

use auxiliary handle, if provided, for maximum control over

kickback or torque reaction during start-up. The operator

can control torque reactions or kickback forces, if proper

precautions are taken.

b. Never place your hand near the rotating accessory.

Accessory may kickback over your hand.

c. Do not position your body in the area where power tool will

move if kickback occurs. Kickback will propel the tool in

direction opposite to the wheel’s movement at the point of

d. Use special care when working corners, sharp edges etc.

Avoid bouncing and snagging the accessory. Corners, sharp

edges or bouncing have a tendency to snag the rotating

accessory and cause loss of control or kickback.

e. Do not attach a saw chain woodcarving blade or toothed

saw blade. Such blades create frequent kickback and loss of

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SAFETY WARNINGS SPECIFIC FOR GRINDING AND ABRASIVE CUTTING OFF OPERATIONS

a. Use only wheel types that are recommended for your power

tool and the specifi c guard designed for the selected wheel.

Wheels for which the power tool was not designed cannot

be adequately guarded and are unsafe.

b. Wheels must be used only for recommended applications.

For example: do not grind with the side of cut-off wheel.

Abrasive cut-off wheels are intended for peripheral grinding,

side forces applied to these wheels may cause them to

c. Always use undamaged wheel fl anges that are of correct

size and shape for your selected wheel. Proper wheel

flanges support the wheel thus reducing the possibility of

wheel breakage. Flanges for cut-off wheels may be different

from grinding wheel flanges.

d. Do not use worn down wheels from larger power tools.

Wheel intended for larger power tool is not suitable for the

higher speed of a smaller tool and may burst.

ADDITIONAL SAFETY WARNINGS SPECIFIC FOR ABRASIVE CUTTING OFFOPERATIONS

a. Do not "jam" the cut-off wheel or apply excessive

pressure. Do not attempt to make an excessive depth of

cut. Overstressing the wheel increases the loading and

susceptibility to twisting or binding of the wheel in the cut

and the possibility of kickback or wheel breakage.

b. Do not position your body in line with and behind the

rotating wheel. When the wheel, at the point of operation,

is moving away from your body, the possible kickback may

propel the spinning wheel and the power tool directly at you.

c. When wheel is binding or when interrupting a cut for any

reason, switch off the power tool and hold the power tool

motionless until the wheel comes to a complete stop. Never

attempt to remove the cut-off wheel from the cut while the

wheel is in motion otherwise kickback may occur. Investigate

and take corrective action to eliminate the cause of wheel

d. Do not restart the cutting operation in the workpiece. Let

the wheel reach full speed and carefully reenter the cut. The

wheel may bind, walk up or kickback if the power tool is

restarted in the workpiece.

e. Support panels or any oversized workpiece to minimize the

risk of wheel pinching and kickback. Large workpieces tend

to sag under their own weight. Supports must be placed

under the workpiece near the line of cut and near the edge

of the workpiece on both sides of the wheel.

f. Use extra caution when making a "pocket cut" into existing

walls or other blind areas. The protruding wheel may cut gas

or water pipes, electrical wiring or objects that can cause

SAFETY WARNINGS SPECIFIC FOR SANDING OPERATIONS

a. When sanding, do not use excessively oversized sanding

disc paper. Follow manufacturers recommendations, when

selecting sanding paper. Larger sanding paper extending

beyond the sanding pad presents a laceration hazard and

may cause snagging, tearing of the disc, or kickback.

SAFETY WARNINGS SPECIFIC FOR POLISHING OPERATIONS

a. Do not allow any loose portion of the polishing bonnet or

its attachment strings to spin freely. Tuck away or trim any

loose attachment strings. Loose and spinning attachment

strings can entangle your fingers or snag on the workpiece.

SAFETY WARNINGS SPECIFIC FOR WIRE BRUSHING OPERATIONS

a. Be aware that wire bristles are thrown by the brush even

during ordinary operation. Do not overstress the wires by

applying excessive load to the brush. The wire bristles can

easily penetrate light clothing and/or skin.

b. If the use of a guard is recommended for wire brushing, do

not allow any interference of the wire wheel or brush with

the guard. Wire wheel or brush may expand in diameter due

to work load and centrifugal forces.

ENVIRONMENT DISPOSAL The machine, accessories and packaging should be sorted for

environmental-friendly recycling.

ONLY FOR EC COUNTRIES Do not dispose of power tools into household waste!

According the European Guideline 2002/96/EC for

Waste Electrical and Electronic Equipment and its

implementation into national right, power tools that

are no longer usable must be collected separately and

disposed of in an environmentally correct manner.

SPECIFICATIONS GENERAL SPECIFICATIONS Voltage Rating . . . . . . . . . . . . . . . 7.2V Lithium-Ion

EXTENSION CORDS Use completely unrolled and safe extension cords with a

ASSEMBLY ALWAYS TURN OFF THE TOOL BEFORE CHANGING ACCESSORIES,

CHANGING COLLETS OR SERVICING THE TOOL.

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GENERAL The Dremel multitool is a high quality precision tool that can

be used to perform detailed and intricate tasks. The wide range

of Dremel accessories and attachments allow you to perform

a large variety of tasks. These include tasks such as sanding,

carving and engraving, cutting, cleaning and polishing.

H. Charge Indicator Light

J. Accessory Storage

CHARGING THE TOOL The Cordless Rotary Tool is not fully charged. The tool is

equipped with a non-removable battery pack. Be sure to charge

pack prior to initial use.

2. Place tool in the charger.

3. Plug charger into power source.

• Green light ON=charging.

• Solid green OFF=charging completed.

Charger will automatically stop charging the battery when

charging is completed. It is ok to leave tool on charger.

4. Charger will require approximately 5 hours to charge a

completely discharged battery.

IMPORTANT CHARGING NOTES This tool has a Lithium-Ion battery and docking station offering

the following benefi ts:

1. Lithium-ion battery will hold its charge while in storage for

up to 2 years so it’s always ready when you need it.

2. You can place the tool on the charger and recharge it at any

time without reducing the original factory charge capacity.

3. The charger was designed to use as a place to store your

tool while you are working on your projects. Simply place

the tool in the charger when you’re not using it on your

project, and it will continually recharge the battery so it will

4. The charger was designed to fast charge the battery only

when the battery temperature is between 4°C and 41°C.

5. If battery does not charge properly:

a. Check to see if tool is properly placed in charger.

b. Check for voltage at outlet by plugging in some other

c. Check to see if outlet is connected to a light switch

which turns power “off” when lights are turned off.

d. Check battery pack terminals for dirt. Clean with cotton

swab and alcohol if necessary.

NOTE: Use of chargers not sold by Dremel may void the

COLLETS The Dremel accessories available for the multitool come

with various shank sizes. Four size collets are available to

accommodate the different shank sizes. Collet sizes are

identifi ed by the rings on the back of the collet.

L. 0.8 mm Collet with one ring (483)

M. 1.6 mm Collet with two rings (482)

N. 2.4 mm Collet with three rings (481)

O. 3.2 mm Collet without ring (480)

NOTE: Some multitool kits may not include all four collet sizes.

Collets are available separately.

Always use the collet that matches the shank size of the

accessory you plan to use. Do not force a larger diameter shank

into a smaller collet.

CHANGING COLLETS PICTURE 3

P. Shaft Lock Button

1. Slide the shaft lock button forward, hold down and rotate

the shaft by hand until it engages the shaft lock. Do not

engage the shaft lock button while multitool is running.

2. With the shaft lock button engaged, loosen and remove the

collet nut. Use the collet wrench if necessary.

3. Remove the collet by pulling it free from the shaft.

4. Install the appropriate size collet fully into the shaft and

reinstall the collet nut fi nger tight. Do not fully tighten the

nut when there is no bit or accessory installed.

CHANGING ACCESSORIES PICTURE 3/4

P. Shaft Lock Button

1. Slide the shaft lock button forward, hold down and rotate

the shaft by hand until it engages the shaft lock.

2. With the shaft lock button engaged, loosen (do not remove)

the collet nut. Use the collet wrench if necessary.

3. Insert the bit or accessory shank fully into the collet.

4. With the shaft lock button engaged, fi nger tighten the collet nut

until the bit or accessory shank is gripped by the collet. Use

the collet wrench to secure the bit or accessory in the collet.

NOTE: Be sure to read the instructions supplied with your Dremel

accessory for further information on its use.

Use only Dremel tested, high performance accessories.

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GETTING STARTED USE The fi rst step in using the multitool is to get the "feel" of it. Hold

it in your hand and feel its weight and balance. Feel the taper

of the housing. This taper permits the tool to be grasped much

like a pen or pencil. The unique softgrip provides added comfort

and control during use. Always hold the tool away from your

face. Accessories can be damaged during handling and can fly

apart as they come up to speed. When holding tool, do not cover

the ventilation openings with your hand. Blocking the ventilation

openings could cause the motor to overheat.

IMPORTANT! Practice on scrap material fi rst to see how the

tool’s high-speed action performs. Keep in mind that your

multitool will perform best by allowing the speed, along with

the correct Dremel accessory, to do the work for you. Do not

put pressure on the tool during use, if possible. Instead, lower

the spinning accessory lightly to the work surface and allow it

to touch the point at which you want to begin. Concentrate on

guiding the tool over the work using very little pressure from

your hand. Allow the accessory to do the work. Usually it is

better to make a series of passes with the tool rather than to

do the entire job with one pass. A gentle touch gives the best

control and reduces the chance of error. For best control of

the Stylus, hold the tool like a pencil between your thumb and

forefi nger. PICTURE 5. An alternative grip is the reverse grip for

close up applications. PICTURE 6 Rotate the tool sideways, with

the handle pointing out while resting your hand on the table.

PICTURE 7 For ultimate stability, rest the handle of the tool on

the table to help stabilize and control the accessory. PICTURE 8

OPERATING SPEEDS This tool is a high speed rotary tool. Its speeds vary from 5.000

to 25.000 RPM. Adjusting the no. of RPM to your project will give

a better end result. To achieve the best results when working

with different materials, set the variable speed control to suit the

job. To select the right speed for the accessory in use, practice

with scrap material fi rst. The speed settings are marked on the

variable speed dial at the back of the tool. Refer to the Speed

Settings chart on pages 4-6 to help determine the proper speed

for the material being worked on and the accessory to use.

*) Speed for light cuts. Caution, burning on deep grooves

Most jobs can be accomplished using the tool at the highest

setting. However, certain materials (some plastics and metals)

can be damaged by high-speed generated heat and should

be worked on at relatively low speeds. Low speed operation

(15,000 RPM or less) is usually best for polishing operations

employing the felt polishing accessories. All brushing

applications require lower speeds to avoid wire discharge from

the holder. Let the performance of the tool do the work for you

when using lower speed settings. Higher speeds are better for

hardwoods, metals and glass and for drilling, carving, cutting,

shaping and cutting dadoes or rabbets in wood. The settings for

approximate RPM’s are:

Switch Setting Speed Range

1-2 5.000 - 9.000 RPM

9-10 21.000 - 25.000 RPM Some guidelines regarding tool speed:

• Plastic and other materials that melt at low temperatures

should be cut at low speeds.

• Polishing, buffi ng and cleaning with a wire brush must be

done at speeds not greater than 15,000 RPM to prevent

damage to the brush and your material.

• Wood should be cut at high speed.

• Iron or steel should be cut at high speed.

• If a high speed steel cutter starts to vibrate, it usually

indicates that it is running too slow.

• Aluminium, copper alloys, lead alloys, zinc alloys and tin

may be cut at various speeds, depending on the type of

cutting being done. Use a paraffi n (not water) or other

suitable lubricant on the cutter to prevent the cut material

from adhering to the cutter teeth.

NOTE: Increasing pressure on the tool is not the answer when it is

not performing properly. Try a different accessory or speed setting

to achieve the desired result.

STALL PROTECTION This tool has a stall protection feature to protect the motor

and battery in the event of a stall. If you stall the tool for too

long, or bind the bit in a work piece, especially at high speeds,

it will automatically turn itself off. Simply take the tool out of

the material, turn it off for 3 seconds, then turn it on again to

continue using it. When the battery becomes close to empty, the

tool may shut down automatically more frequent than normal. If

this happens, it is time to recharge the battery.

DELAY START SWITCH The Stylus is equipped with a momentary delayed on/off switch

to protect from accidental starting of your tool. To turn your tool

on, you must hold the button down for approximately half a

second. If your tool is not turning on immediately, try holding the

MAINTENANCE Preventative maintenance performed by unauthorized personnel

may result in misplacing of internal wires and components which

could cause serious hazard. We recommend that all tool service

be performed by a Dremel Service Facility. To avoid injury from

unexpected starting or electrical shock, always turn off powertool

before performing service or cleaning.

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CLEANING THE TOOL TURN OFF TOOL BEFORE CLEANING Ventilation openings and switch levers must be kept clean and

free of foreign matter. Do not attempt to clean by inserting

pointed objects through openings.

The tool may be cleaned with compressed air. Always wear safety

goggles when cleaning tool with compressed air.

There is no need to lubricate the Dremel multitool.

Certain cleaning agents and solvents will damage plastic parts.

Some of these are: gasoline, carbon tetrachloride, chlorinated

cleaning solvents, ammonia and household detergents that contain

Clean the "soft grip" areas of the tool using a damp cloth.

Tougher soiled areas may require more than one wipe

application to get clean.

SERVICE AND WARRANTY This DREMEL product is guaranteed in accordance with

statutory/country-specifi c regulations; damage due to normal

wear and tear, overload or improper handling will be excluded

In case of a complaint, send the tool undismantled together with

proof of purchase to your dealer.

CONTACT DREMEL For more information on the Dremel assortment, support and

hotline, go to www.dremel.com

. 0,8mm, 1,6mm, 2,4mm,