ASP 8-1050 - Log splitter ATIKA - Free user manual and instructions

USER MANUAL ASP 8-1050 ATIKA

Operating Manual – Safety instructions – Spare parts

After unpacking, check the contents of the box

That it is complete
Check for possible transport damage

Report any damage or missing items to your dealer, supplier or the manufacturer immediately. Complaints made at a later date will not be acknowledged.

A ready mounted machine unit

C Table

B control arm, right and left

D operating manual

Furniture

Do not operate machine before having read the operating instructions, understood all the notes and assembly the machine as described here.

Keep the instructions in a safe place for future use.

Contents

Extent of delivery	1
Assembly	3
Symbols	16
Proper use	17
Residual risks	17
Safe working	17
Transport instructions	18
Positioning	18
Start-up	19
Working with the log splitter	20
Care and maintenance	23
Technical data	24
Circuit diagram / hydraulic diagram	25
Possible problems	26
Guarantee	26
Declaration of Conformity	92
Spare parts	93

Symbols machine

Read the operating and safety instructions thoroughly before commissioning the machine.

Wear safety shoes when working with the machine to protect the feet from falling logs.

Wear safety gloves when working with the machine to protect the hands from chips and splinters.

Wear safety goggles when working with the machine to protect the eyes from chips and splinters.

Keep your work space tidy! Untidiness may result in accidents.

Oil is a fire hazard and can explode. Smoking and open fire are prohibited.

Dispose of the old oil properly (local oil disposal point). The old oil must not be poured into the ground or drainage system, or mixed with other waste.

Do not remove or modify any protection or safety devices.

Nobody else should be in the working area of the machine other than the operator. Keep other persons or animals out of the danger area (minimum distance 5 m).

Do not remove jammed logs with your hands.

Caution!

Before starting any repair, maintenance or cleaning work, always switch off the motor and remove the plug from the socket.

Cutting and crushing risk! Never touch dangerous areas when splitting blade is moving.

If using a crane, place the lifting belt around the casing. Never lift the log splitter by its handle.

Always pay full attention to the splitting blade's movement.

High voltage, danger to life!

Symbols machine / packaging

Do not dispose of electrical devices as domestic waste. Dispose of devices, accessories and packaging by means of environmentally friendly recycling..

Symbols operating manual

Threatened hazard or hazardous situation. Not observing this instruction can lead to injuries or cause damage to property.

Important information on proper handling. Not observing this instruction can lead to faults.

User information. This information helps you to use all the functions optimally.

Assembly, operation and servicing. Here you are explained exactly what to do.

Proper use

The log splitter must only be used for splitting logs.
- Only straight-cut logs are suitable for use with the log splitter.
- Foreign bodies (nails, wire, concrete etc.) must always be removed from the wood before it is split.
- Every other form of use is considered improper use. The manufacturer accepts no liability for any damages resulting from improper use, and any risk is in this case borne solely by the user.

Residual risks

! Even if used properly, residual risks can exist even if the relevant safety regulations are complied with due to the design determined by the intended purpose.

Residual risks can be minimised if the "Safety information" and the "Intended usage" as well as the whole of the operating instructions are observed.

Observing these instructions, and taking proper care, will reduce the risk of personal injury or damage to the equipment.

• Failure to observe the safety precautions can lead to injury to the operator or damage to property.
• Carelessness, failure to comply with the safety regulations and incorrect use can result in injuries to your hands and fingers when the splitting blade is moving.
• Risk from electricity, by using non-standard electrical connections.
• Touching live parts of opened electrical components.

In addition, in spite of all the precautionary measures taken, non-obvious residual risks can still exist.

Safe working

Before commissioning this product, read and keep to the following advice. Also observe the preventive regulations of your professional association and the safety provisions applicable in the respective country, in order to protect yourself and others from possible injury.

Pass the safety instructions on to all persons who work with the machine.
(i) Keep these safety instructions in a safe place.

• Make yourself familiar with the equipment before using it, by reading and understanding the operating instructions.
• Do not use the machine for unsuitable purposes (see "Normal intended use" and "Working with the log splitter").

• Ensure that you have stand in a secure standing position and maintain your balance at all times.
  Take up a working position which is close to the controls. Fig. 2 (p. 21)

• Never stand on top of the machine.
  Pay attention at all times. Take care with what you are doing, and approach the work sensibly. Do not use the machine:

• when you are tired.
  under the influence of drugs, alcohol or medications that may impair your powers of judgement.

• When working with the machine, always wear

• protective goggles or face mask

• safety gloves
  hearing protection

• safety shoes with steel toe-caps

• Wear suitable work clothing:

• do not wear any loose-fitting clothing or jewellery, since these may be caught or trapped by moving parts

• Within his area of work the operator is responsible for third parties.

• The machine may not be operated by children or young people under the age of 18.
• Keep children away from machine.

• Never operate the machine if other persons are in the immediate vicinity.

• Never leave the saw unattended.

• Keep your workplace in an orderly condition! Untidiness can result in accidents.
• Do not overload the machine! You work better and safer in the given performance range.
• Only operate the machine with complete and correctly attached safety equipment and do not alter anything on the machine that could impair the safety.
• Faulty or damaged parts in the device must be replaced immediately.
• Do not spray machine with water (this is hazardous due to live components).
• Do not leave the machine standing in the rain or use when raining.
• Store the unused machine in a dry locked place away from the reach of children.

• Switch the machine off and remove the mains plug from the socket when

• carrying out repair works

• carrying out servicing and repair works, removal of faults
• Transporting
• leaving unattended (even during short interruptions)

• Check the machine for possible damage

• Before continuing to use the machine, the protective devices must be inspected to ensure that they work perfectly and with their intended function

• Check whether the movable parts function perfectly and do not stick or whether the parts are damaged. All parts must be correctly installed and fulfil all conditions to ensure perfect operation of the machine.
• Damaged guards and parts must be properly repaired or exchanged by a recognized, specialist workshop; insofar as nothing else is stated in the instructions for use.
• Damaged or illegible safety warning labels should be replaced immediately.

Electrical safety

• Electrical connections must conform to IEC 60245 (H 07 RN-F) with a cable cross-section of at least 400V3 5× 2.5mm^2 for a maximum cable length of up to 10m (3P + N + PE)
• Never use the machine with a power supply cable of over 10m in length. Longer power supply cables will cause a drop in voltage. The motor will not be able to provide its maximum performance and the operation of the machine will be impaired.
• When laying the connecting attachments, be sure that they do get crushed or bent, and that the plug-and-socket connection does not get wet.
• Do not use the cable for purposes for which it is not meant. Protect the cable against heat, oil and sharp edges. Do not use the cable to pull the plug from the socket.
• Regularly check the extension cables and replace them if they are damaged.
• Do not use any defective connection cables.
• When working outdoors, only use extension cables especially approved and appropriately labelled for outdoor use.
• Do not set up any provisional electrical connections.
• Never bypass protective devices or deactivate them.

The electrical connection or repairs to electrical parts of the machine must be carried out by a certified electrician or one of our customer service points. Local regulations - especially regarding protective measures - must be observed.

Repairs to other parts of the machine must be carried out by the manufacturer or one of his customer service points.

Use only original spare parts, accessories and special accessory parts. Accidents can arise for the user through the use of other spare parts. The manufacturer is not liable for any damage or injury resulting from such action.

Transport Instructions

Move the splitting blade right down every time before machine is transported.

To transport the machine, grasp the strap on the splitting column with one hand and tilt the log splitter slightly towards you. The log splitter can be easily transported in this position.

Positioning

Place chocks under the wheels to prevent the machine rolling during operation.

Ensure that the working area meets the following conditions:

• no danger of slipping
  level
• free of obstacles
• sufficiently well lit

Do not operate the machine in the direct vicinity of gas or petrol pipes or containers, or any other easily inflammable materials.

Start-up

• Check that the machine is completely and correctly assembled.

• Before using the log splitter, make sure each time that

• there are no faulty connections (tears, cuts, etc.)

• there are no damage at the machine
  all screws are tight

• check the hydraulic system for any possible leaks
  the oil level

• Venting: Vent the hydraulic system before putting the log splitter into operation.

Unscrew venting cap (7) by several turns so that air may escape from the oil tank.
Leave the cap open during operation.
Close the venting cap before moving the log splitter, as otherwise oil will leak at this point.

If the hydraulic system is not vented, the trapped air will damage the seals and cause permanent damage to the log splitter.

Mains connection

• Compare the voltage given on the machine model plate e.g. 400 ~V with the mains voltage and connect the machine to the relevant and properly earthed plug.
  Only use connection cables with sufficient diameters.
• Connect the machine via a 30mA RCD (residual current operated device).

Fuse protection

400 V 3~ → 10 A inert

Switching on / off

Switching on

Press the green button.

Switching off

Press the red button.

Do not use any device where the switch can not be switched on and off. Damaged switches must be repaired or replaced immediately by the customer service.

Prior to every use, check the function of the disconnection mechanism (by switching on and off).

Lock in case of power (zero-voltage initiator)

The equipment will switch off automatically if there is a power cut. Repress the green button to switch it on again.

Log splitter with 400 V 3~

Make sure that the motor turns in the correct direction (see arrow on the motor), because operation in the wrong direction damages the oil pump.

Checking the direction of rotation:

Switch on motor; the splitting blade automatically moves to the highest position.
If the splitting blade is already in its highest position: grip both operating handles and push them down. The splitting blade moves downwards.
If the splitting blade does not move after the motor has started, switch off the motor and change the direction of rotation.

You can change the direction by placing a screwdriver in the slot provided in the plug collar, and adjust the correct direction by moving to the left or right applying slight pressure.

i Hydraulics

• Never operate the machine in the event of any possible danger from hydraulic fluid.
• Ensure that the machine and working area are clean and free of oil. Danger of slippage or fire!
• Check the hydraulic reservoir regularly to ensure that it contains enough hydraulic oil (see "Care and maintenance")

Capacity: 6.0 litres

Working with the log splitter

additional SAFETY INSTRUCTIONS

The log splitter may only be operated by a single person.
- The machine may only be operated by persons over the age of 18 years, and who have read and understood these operating instructions.
- Wear protective equipment (safety goggles/mask, gloves, safety shoes) to protect yourself from possible injury.
- Never try to split logs containing nails, wire or other similar objects.
- Already split wood and wood chips create a dangerous working area. The operator may stumble, slip or fall. Always keep the working area neat and tidy.

• Never place the hands on or near any moving parts of the machine when it is switched on. Maintain a safe distance from the log, the ram and the wedge in order to protect your hands from injury.
• The machine should only be used for splitting logs with a maximum length of 1040 ~mm .

① Check before splitting if the splitting column has been sufficiently lubricated to allow its trouble-free retraction and extension.

What type of logs can I split?

Size of logs

Length: max. 1040 mm

Diameter: min. 120 - max. 320 mm

The log diameter is a recommended guideline figure, because:

thin logs can be difficult to split if they contain knots or if the fibres are too strong.
- logs with a diameter of over 320 ~mm can be split if the fibres are smooth and open.

Do not try to split green logs. Dry logs are much easier to split, and do not cause jams as often as green (damp) wood.

1	Handle
2	Splitting blade
3	Splitting column
4	Transverse joint
5	Bracket for transverse joint
6	Adjusting screw for clamping claw
7	Adjustable clamping claw
8	Operating lever
9	Guard plate
10	Bracket for table (front)
11	Bracket for table (lateral)
12	Locking hook
13	Bottom cover
14	Venting cap
15	Base frame
16	Wheels
17	Switch and plug
18	Lift adjustment rod
19	Motor

Operation

Two-hand operation

! Never operate the log splitter with two people.
! Never block operating levers (clamping claws).

1. Press the green switch on the electric motor. Wait a few moments until the motor has reached its operating revolutions and the required pressure has been built up in the hydraulic pump - Fig. 1 (page 19).

Check the direction of the motor in the log splitter with threephase motor (400 V 3-), because operation in the wrong direction damages the oil pump.
(1) At temperatures below +5^ C , let the log splitter run for at least 15 min. in neutral to heat up the oil.

1. Place the log on the log splitter table . Fig. 2

① Only split the logs in the direction of the wood fibres.

1. Hold the log tight with the clamping claws (8).
2. Press both operating levers (9) down simultaneously -

Fig. 2.

The splitting blade (2) falls down and splits the log.
5. Release the two operating levers, the splitting blade returns to its initial position.

If you only release one operating lever, then the splitting blade remains where it is.

Special instructions for splitting logs:

Preparations:

The logs to be split should be cut to the maximum dimensions (page 19). Ensure also that the logs are cut straight and square.

- Adjusting the stroke height

For pieces of wood smaller than approx. 500 ~mm and larger quantities, you can increase the working rate by shortening the return path of the splitting blade. 3

1. Place the log on the splitting table and press the two operating levers (8) to bring the splitting blade (2) down to approx. 2 cm above the log. Fig. 3
2. Release one operating lever so that the blade stays in this position. Fig. 4
3. Switch the machine off and disconnect the power.
4. Release the second operating lever.
5. Unscrew the locking screw using a socket

wrench. Guide the lift adjustment rod (18) upwards until the lift adjustment rod is stopped by the spring. Retighten the locking screw. Fig. 5

Adjusting the height of the table

upper position of table for logs up to 590 mm middle table position for logs up to 780 mm lower position of table for logs up to 1040 mm

middle table position

1. Release the locking hooks. (10)
2. Pull the table out.
3. Use the table in a position that comes close to the log length and secure it with the locking hooks.

- Adjusting the splitting cross::

1. Loosen fixing screw.
2. Push splitting blade (11) in required position.
3. Mount fixing screw.

- Splitting short wood:

1. upper position of table

2. Place the log on the splitting table. Fig. 2 (page 21)

(1) Only split the logs in the direction of the wood fibres.

1. Hold the log tight with the clamping claws.

- Splitting long wood:

1. lower position of table
2. Remove the splitting cross.
3. Place the log on the splitting table.

Possible malfunction when cleaving logs: The log to be cleaved is not cleaved right through, jams on the cleaving blade and is pulled up during the blade's return movement. It is no longer possible to release the log manually.

In this case, proceed as follows:

1. Switch off the device.
2. Fasten the table in the top position.
3. Switch on the device and continue the splitting operation.

Never try to split two logs at once.
Never try to remove or replace the log during the splitting process.

① Never try to force the splitting of the log by maintaining the pressure for several seconds. This can lead to damage to the machine.

Position the log on the table again and repeat the splitting phase, or put the log on one side.

How to release a jammed log?

There is a risk of knotted logs getting stuck during the splitting process.

1. Switch machine off and disconnect the power.
2. Carefully move the stuck log backwards and forwards to loosen it.

Never hammer on the stuck log.

Never use a saw to cut the stuck log out of the machine. Do not enlist the aid of a second person - this is a one-man job.

Finishing work:

Bring the splitting blade to the lower position (run-in state).
Release one of the operating levers.
Switch the machine off and disconnect the power.
Follow the care and maintenance instructions.

Care and maintenance

Remove the plug from the power socket before starting any maintenance or cleaning work.

Wear protective gloves in order to avoid injury to the hands.

① Observe the following in order to keep the log splitter in good working order:

• Clean the machine thoroughly after you have finished using it.
• Remove any resin remains on the machine.
• Lubricate the splitting column regularly or oil it using environmentally friendly spray oil.
• Check the oil level and change the oil as necessary.
• Check hydraulic hoses and hose connections regularly for any leaks and firm fitting.

Sharpening the splitting blade

This log splitter is equipped with a reinforced splitting blade that has received special treatment. After longer operating periods, for reduced splitting performance or slight deformation of the cutting edge, grind the splitting blade or sharpen it with a fine file (remove burrs). Fig. 11

How do I check the oil level?

The hydraulic system is a closed system with oil tank, oil pump and control valve. Regularly check the lubricating oil level. Low lubricating oil levels can damage the oil pump. The lubricating oil level is approx. 1 2cm below the oil tank surface.

The splitting column must be in run-in state. Fig. 12

12

1. Now remove the dipstick.

2. Clean the dipstick and the oil seal.

3. Replace the dipstick fully into the oil reservoir.

4. Now remove the dipstick again, and read off the oil level.

If the oil level is between the two marking on the dipstick, there is sufficient oil in the reservoir.
If the oil level is below the lower marking, more oil should be added with the aid of a clean funnel.

1. Check the oil seal and replace it if it is damaged in any way.
2. Replace the dipstick into the oil reservoir.

When should I change the oil?

The first oil change should be carried out after 50 operating hours, and then every 500 operating hours

Changing the oil:

1. The splitting column must be in run-in state. Fig. 12
2. Remove the casing.

1. Place a container under the log splitter to catch the old oil. The container should have a capacity of at least 6 litres.

2. Unscrew the venting cap

3. Release the hose clamp on the oil hose, so that the oil can run out.

1. Reconnect the oil hose.
2. Pour in the new hydraulic oil (6.0 litres) using a clean funnel.
3. Screw the venting cap on again.
4. Fasten the casing.

Dispose of the old oil properly (local oil disposal point). The old oil must not be poured into the ground or drainage system, or mixed with other waste.

i Hydraulic oil

We recommend the following hydraulic oils for the hydraulic cylinder:

Aral Vitam GF 22
BP Energol HLP-HM 22
Mobil DTE 11
Shell Tellus 22
or equivalent

Do not use any other types of oil. The use of any other type of oil will adversely affect the operation of the hydraulic cylinder.

Technical data

Model	ASP 81050
Type	LS6T
Splitting force	80 N (8 t) ± 10 %
Log length	1025 mm
Log diameter	min. 120 – max. 320 mm
Stroke	480 mm
Feed speed	ca. 0,06 m/sec.
Return speed	ca. 0,05 m/sec.
Hydraulic oil (max.)	6,0 litres
Hydraulic pressure	21 MPa (210 bar)
Electric motor performance (power consumption)	P1 = 3700 W S6 - 40%
Power supply	Threephase 400 V 3~ 50 Hz, 10 A inert
Dimensions	Length 930 x Width 830 x Height 1470 mm

Weight

ca. 125 kg

Circuit diagram

Hydraulic Diagram

Possible problems

Problem	possible cause	remedy
Logs are not being split properly (insufficient splitting performance)	⇒ The log is not positioned correctly ⇒ The log exceeds the maximum dimensions or the wood is too hard for the performance of the machine ⇒ Splitting blade does not split log ⇒ Hydraulic pressure too low ⇒ Release rods bent (hydraulic tappet not quite pressed in) ⇒ Incorrect connecting lead (longer than 10 m or too small cable cross-section)	⇒ Reposition the log correctly ⇒ Cut the log to the required dimensions (page 19) ⇒ Sharpen splitting blade, check for burrs or notches (page 22) ⇒ Check the oil level and add more oil if necessary. (page 22) If the problem cannot be rectified, refer to the manufacturer or other approved service centre. ⇒ Arrange for manufacturer or authorised company to adjust the rods ⇒ Use the correct connecting lead
Log splitter does not operate, although the motor is running	⇒ Valve does not open due to loose connections ⇒ The operating levers or parts thereof are bent.	⇒ Check and tighten the parts ⇒ Have bent parts repaired by the manufacturer or a company designated by him
Motor starts, but splitting column is not retracted	⇒ Wrong direction of rotation of motor	⇒ Check motor's direction of rotation and change (refer to page 19)
Motor doesn't start	⇒ No electrical power ⇒ 2-phase mode in threephase motor ⇒ Connection cable defective ⇒ Electric motor defective ⇒ Switch defective (DS) ⇒ Switch or capacitor defective	⇒ Check the fuse. ⇒ Have fuse and lead checked by qualified electrician. ⇒ Replace the connection cable or have it checked by an electrician. ⇒ To correct the problem, refer to the manufacturer or other approved service centre.

Guarantee

Please observe the enclosed terms of guarantee.

Contenance: 6,0 litres

Symbol apparatus / emballage

Indkobling / Frakobling

Indkobling

Tryk pa den gronne knap

Ausschalten

GB declare under our sole responsibility, that the product Log splitter ASP 8-1050

to which this declaration relates corresponds to the relevant basic safety and health requirements of the Directive 98/37/EC, and to the requirements for the other relevant Directives: