OF 500 S - Drill AEG - Free user manual and instructions

USER MANUAL OF 500 S AEG

Instructions for use

• Introduction You are demanding and expect to purchase quality goods – quality offered by Atlas Copco. We have built a durable and reliable electric power tool for you. Please read the instructions for use before first operation so you can handle your power tool effectively and safely. We are sure that buying an AEG Electric Power Tool from Atlas Copco was the right choice! Technical Data OF 500 S OFE 710 Nominal power p. 500
• W No-load speed p. 34
• 000 min-1 000 min-1 Maximum no–load speed in case of ineffective no–load speed limitation p. 30
• 000 min-1 Cage stroke p. 50
• mm p. 50
• mm Collet diameter p. 6
• mm, 8 mm, 1/4”* mm, 8 mm, 1/4”* Router diameter (HSS/HM) max. 36 mm p. 6
• max. 36 mm Abrasive grinding body diam. max. for ceramic resin p. 20
• mm p. 20
• mm for plastic resin p. 38
• mm p. 38
• mm Gear neck diameter p. 43
• mm p. 43
• mm Weight p. 2
• ,9 kg ,9 kg *Not included in standard equipment, available as an accessory. Please pay attention to the safety instructions in the attached leaflet! Always use the protective shields on the machine. Always wear goggles when using the machine. It is recommended to wear gloves, sturdy non slipping shoes and apron. Sawdust and splinters must not be removed while the machine is running. Do not pierce the motor housing as this could damage the double insulation (use adhesives). Always disconnect the plug from the socket before carrying out any work on the machine. Only plug-in when machine is switched off. Keep mains lead clear from working range of the machine. Always lead the cable away behind you. Only use professionally grinded router cutters. All inserted tools which are used must be admitted for the max. speed of rotation! The workpieces sould be clamped down before cutting. Put the router back to original position after usage (loosen clamping lever to secure cage). After switching off, the machine will not be idle immediately. (After–running of the work spindle.) Only move the workpiece in counter rotation to cutter (only work oppositely oriented)! For security, use devices such as safety– and pressure device, guide slide, rip fence, etc. For ceramic abrasives or silicane rubber polishers with a safe peripheral speed of 45 m/s, the grinding body diameter must not exceed 20 mm. With synthetic resin plastic abrasives with a safe peripheral speed of 80 m/s, the grinding body diameter must not exceed 38 mm The dust that arises when working with this tool can be detrimental to health (e.g. when working oak or beech wood, stones, paint, which could contain lead or other harmful chemicals) and therefore not reach the body. Use a dust absorption system and wear a suitable dust protection mask. Remove deposited dust thoroughly, e.g. with a vacuum cleaner. Advice for your safety Typically the A-weighted noise levels of the tool are: Sound pressure level = 82 dB (A). Sound power level = 95 dB (A). Wear ear protectors! Typically the weighted acceleration is 4 m/s2. Measured sound value Measured vibration value Mains connection ENGLISH Connect only to a single-phase AC current supply and only to the mains voltage specified on the rating plate. Connection to sockets without earth protection is possible as the appliance features protective insulation to DIN 57 740/ VDE 0740 and CEE 20. Radio suppression complies with the European standard EN 55014. When fitting the plug, make sure that the brown (live) wire of this appliance is p. 2

connected to the plug terminal marked L or coloured red, and the blue (neutral) wire of this appliance is connected to the plug terminal marked N or coloured black. Under no circumstances must the wires of this appliance be connected to the earth terminal of the plug marked either E, with the earth symbol or coloured green or green/yellow. The router can be used for rabbeting, rounding off, chamfering, routing of edges, as well as pitting in wood and plastic. The router can additionally be used as a straight grinder and in combination with a flexible shaft (accessory). Do not use this product in another way as stated for normal use. Use Brief description Depth gauge for infinitely variable setting of routing depth according to scale. Setting wheel for electronic speed preselection. (only applicable for OFE 710). Clamping lever for locking the cage. OFE

electronic On–/Off switch built as a large slide. Locking screw to fix the motor: After loosening the screw the motor can be removed from the cage and be used as a straight grinder. Revolving depth gauge for pre–setting of 3 different positions. Suction device for connection of an external suction hose. Specially hardened cage guide for infinitely variable routing depth; the cage automatically moves to original position when clamping lever is loosened. Parallel guide for parallel cutting with a distance of up to 240 mm from edge. Plastic protection shoe to protect sensitive surfaces. Modifications: Text, diagrams and data are correct at the time of printing. In the interest of continuous improvement of our products, technical specifications are subject to alteration without prior notice. Always disconnect the plug from the socket before carrying out any work on the machine. The collet diameter must be corresponding to the shaft diamter. Exchanging router cutters nsert the shaft of the tool as far as possible into the collet and tighten with clamping nut. To take out router cutter, loosen adjusting nut until the cutter can be removed. ENGLISH

The following collets can be used: ø 6 mm, ø 8 mm, ø 1/4”* (The ø relates to the shaft diameter of the router). Exchanging collets

1. Unscrew adjusting nut completely with

collet (see also ”Exchanging router cutters”.

2. Pull out collet from adjusting nut.

3. Push a new collet into adjusting nut until it

locks into position.

4. Screw adjusting nut with collet onto

working spindle and tighten. Parallel guide

1. Assembly of parallel guide as shown

2. Insert parallel guide into the bores at

the base plate. After setting the required distance from the edge tighten the wing screws. For close cutting of boards coated on one or both sides, the plastic corner guides are screwed on, as figure. Insert the precision adjustment screw (B) fromthe right or left into the base plate. Adjust the cutting distance roughly and tighten screw (A). By turning the screw socket set the clearance exactly. Tighten clamping screw. Fine adjustment (Accessory* Part number: 4932 3115 84) Check the settings with a test cut and make possible corrections with aid of fine adjustment.

For sawdust removal, a suction hose can be attached to the suction device of the machine. Industrial vacuum cleaners as well as household vacuum cleaners are suitable. Sawdust removal Only operate the machine with suitable sawdust removal.

1. Insert the suction device as shown in

2. Insert the suction hose into suction

device turning it slightly and connect the other end of the hose with a vacuum cleaner. The suction device has a standardized inner diameter of 26 mm. Any suction hose with the same diameter can be used (e.g. suction hose Id–No. 4932 3304 12). ENGLISH

Setting of routing depth

1. Lower cage until the router cutter

touches the workpiece , and tighten clamping lever .

2. Lower the depth gauge onto the required

screw of the revolving depth gauge.

3. Pick value off the scale, add required

routing depth, and set depth gauge at estimated value .

4. Loosen clamping lever, lower cage to

depth gauge and re–tighten clamping lever. It is advisable to cut in stages for larger cutting depths or larger cutter diameters. Three cutting depths can be set with the screws on the revolving depth gauge: Revolving depth gauge

1. Set required cutting depths as described above, and set the depth gauge on the

shortest screw (lowest cutting level).

2. Set the first two cutting depths on the longer screws. Tighten screws again and

secure with the locking nuts against distorting.

3. For cutting, lower the cage to the longest screw and tighten. Turn the depth gauge

each time after cutting. A = lowest r.p.m. G = largest r.p.m. Setting speed of rotation (only applicable for OFE 710). Under the effect of extreme electromagnetic interferences from the outside, tempo–rary variations in the speed of rotation could arise in particular cases. On-/off switch Panels made of wood chips Plastic, Perspex 4–16 18–36 HSS HSS F–G

E–F D–E Switching on: Slide back the On/Off switch. To lock, depress the front part of the sliding switch. OFE

Soft wood electronic Router working material OFE

Router ø in mm electronic Table for electronic settings

Switching off: To unlock, depress the back part of the sliding switch. The switch will automatically move back to ”0”. ENGLISH

Mounting the plastic protection (Accessory* Part number: 4932 3117 22) Push the plastic protection into base plate as shown in illustration. Mounting the flexible shaft (Accessory* Part number: 4932 3300 00) Loosen the clamping screw of the motor part and remove it from the cage. Fix the motor part in the machine holder (Order No. 4932 3192 27) and fasten the machine holder on the workbench. The machine can also be fixed with the screw clamp (Order No. 4932 3018 06). Fix the flexible shaft in the collet and tighten the tension nut. The machine has a max. speed of rotation of 34 000 min–1. Therefore only use the ball–bearing AEG flexible shaft (Order No. see above). For cutting shapes to a pattern (B) the guide bearings (A) must be screwed onto the base plate. Copying device (Accessory* Part number: 4932 2499 77) For outer contours the pattern (B) must be smaller by measurement (C), on inner contours it must be bigger than the workpiece. Further guide sleeves with an outer diameter of 25–40 mm can be obtained as accessory. Curve Gauge (Accessory* Part number: 4932 3132 74) Unscrew the guide bars from the rip fence and screw onto the curve gauge. Circular Guide (Accessory* Part number: 4932 2499 80) Push the shaft into oneof the drill holes for the rip fence.Set the radius between the central point and profile cutter and tighten the capstan-head screw. ENGLISH

Adapter for guide rails (Accessory* Part number: 4932 3618 66) Unscrew the parallel guide from its guide rails and fix the adapter instead. Advices for operation Lead the machine steadily over the workpiece, holding it with bouth hands. When the adapter is attached, the router can be lead along the guide rail (accessory). This makes exact cuts possible. Always work in counter rotation to cutter (see illustration), otherwise danger of backstroke! For exact straight cutting, use the guide rail. Lenght 800 mm: Order No. 4932 3618 35 Lenght 1400 mm: Order No. 4932 3618 After removing the cage, the router can be used as a straight grinder. In connection with the flexible shaft (accessory), it is possible to work in places which are difficult to reach. Maintenance The ventilation slots of the machine must be kept clear at all times. In order to guarantee constant readiness for operation, the machine should be checked for worn carbon brushes at one of the AEG after–sales service agencies. Use only AEG accessories and spare parts. Should components need to be replaced which have not been described, please contact one of our AEG service agents (see our list of guarantee/service addresses). If needed, an exploded view of the tool can be ordered. Please state the ten–digit No. as well as the machine type printed on the label and order the drawing at your local service agents or directly at: Atlas Copco Electric Tools GmbH, Postfach 320, D–71361 Winnenden. ENGLISH

EC-DECLARATION OF CONFORMITY