500 M - JONSERED - Free user manual and instructions

USER MANUAL 500 M JONSERED

Read the operator’s manual carefully and make sure that you understand the contents before using the lawnmower.

500 M Briggs & Stratton Sprint 375

- CONTENTS Operator Presence Control (OPC Lever)

Recoil Starter Upper Handle Lower Handle Bottle of oil Operator’s Manual Rating Label Warning Label Throttle Control (if fitted)

SAFETY PRECAUTIONS If not used properly this lawnmower can be dangerous! This lawnmower can cause serious injury to the operator and others, the warnings and safety instructions must be followed to ensure reasonable safety and efficiency in using this lawnmower. The operator is responsible for following the warning and safety instructions in this manual and on the lawnmower.

Explanation of Symbols on your

Jonsered 500 M Warning

1. Never allow children or people unfamiliar with these instructions to use the mower. Local regulations may restrict the age of the operator. 2. Only use the lawnmower in the manner and for the functions described in these instructions.

Read the user instructions carefully to make sure you understand all the controls and what they do.

Always keep the lawnmower on the ground when mowing. Tilting or lifting the lawnmower may cause stones to be thrown out

Keep bystanders away. Do not mow whilst people especially children or pets are in the mowing area

Beware or severing toes or hands.

Do not put hands or feet near a rotating blade.

Disconnect the spark plug before attempting any maintenance, cleaning or adjustment, or if you are going to leave the lawnmower unattended for any period.

Blade continues to rotate after the machine is switched off.

Wait until all machine components have completely stopped before touching them.

3. Never operate the lawnmower when you are tired, ill or under the influence of alcohol, drugs or medicine.

4. The operator or user is responsible for accidents or hazards occurring to other people or their property.

WARNING - Petrol is highly flammable -

Store fuel in a cool place in a container specifically designed for the purpose.

In general plastic containers are unsuitable

refuel outdoors only and do not smoke while refuelling

add fuel BEFORE starting the engine.

Never remove the cap of the fuel tank or add fuel while the engine is running or when the engine is hot

if petrol is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated

replace all fuel tanks and container caps securely

move the product away from the fuelling area before starting

SAFETY PRECAUTIONS Preparation

1. Do not mow barefoot or in open sandals. Always wear suitable clothing, gloves, and stout shoes. 2. The use of ear protection is recommended. 3. Make sure the lawn is clear of sticks, stones, bones, wire and debris; they could be thrown by the blade. 4. Before using always visually inspect to see that blades, blade bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades together with their fixings in sets to preserve balance. 5. Replace faulty silencers. Use 1. Do not operate the engine in a confined space where exhaust fumes (carbon monoxide) can collect. 2. Use the lawnmower only in daylight or good artificial light. 3. Avoid operating your lawnmower in wet grass, where feasible. 4. Take care in wet grass, you may lose your footing. 5. On slopes, be extra careful of your footing and wear non-slip footwear. 6. Mow across the face of slopes, never up and down. 7. Exercise extreme caution when changing direction on slopes. 8. Mowing on banks and slopes can be dangerous. Do not mow on banks or steep slopes. 9. Do not walk backwards when mowing, you could trip.Walk never run. 10. Never cut grass by pulling the mower towards you. 11. Release the Operator Presence control to stop the engine before pushing the mower across surfaces other than grass and when transporting the lawnmower to and from the area to be mowed. 12. Never operate the lawnmower with damaged guards or without guards in place. 13. Do not overspeed the engine or alter governor settings. Excessive speed is dangerous and shortens lawnmower life. 14. Disengage all blade and drive clutches before starting. 15. Always start the lawnmower carefully with feet well away from the blades. 16. Do not tilt lawnmower when starting the engine

17. Never pick up or carry a lawnmower while the engine is running

18. Spark plug wire may be hot - handle with care. 19. Do not attempt any maintenance on your lawnmower when the engine is hot. 20. Release the Operator Presence Control, to stop the engine, and wait until the blade has stopped:before leaving the mower unattended for any period; before refuelling 21. Release the Operator Presence Control, to stop the engine, wait until the blade has stopped and disconnect the spark plug lead:before clearing a blockage; before checking, cleaning or working on the appliance; if you hit an object. Do not use your lawnmower until you are sure that the entire lawnmower is in a safe operating condition; if the lawnmower starts to vibrate abnormally. Check immediately. Excessive vibration can cause injury Maintenance and storage 1. Keep all nuts, bolts and screws tight to be sure the lawnmower is in safe working condition. 2. Replace worn or damaged parts for safety. 3. Only use the replacement blade, blade bolt, spacer and impeller specified for this product. 4. Never store the lawnmower with fuel in the tank inside a building where fumes can reach an open flame or spark. 5. Allow the engine to cool before storing in any enclosure. 6. To reduce fire hazard, keep the engine, silencer, battery compartment and fuel storage area free of grass, leaves or excessive grease. 7. If the fuel tank has to be drained, this should be done outdoors. 8. Be careful during adjustment of the machine to prevent entrapment of the fingers between moving blades and fixed parts of the machine.

2 - ENGLISH Your product is uniquely identified by a silver and black product rating label. To ensure you have full product information when obtaining spares or advice from one of our approved service centres or if you need to contact our customer service department you should make a note in the space provided of the information shown in

•PLEASE KEEP PROOF OF PURCHASE•

Set the lower handlebar in place. (B1)

Insert the plastic plugs on both sides. (B2) Assemble the upper handle. Note: washer between wing nut and handle. (B3)

• THE 2 HANDLEBAR STOPS MUST BE FITTED BEFORE USE 1. In the packaging you will find 2 stops one marked -H- and one marked -V-. 2. To lock the handlebar in a fixed position, attach the stops as shown in the illustration (B4). 3. Place -H- on the right side and -V- on the left side.

1. Disconnect the spark plug lead. You must release the brake by pulling the OPC lever to the handle before pulling out the cord. 2. 3. 4.

Pull the Operator Presence Control to release the brake on the engine.(B5)

Extend the pull cord fully. Locate the cord in the pull cord guide positioned on handle (B6).

1. Fill the engine with oil. A bottle of the correct amount of oil is included with the mower, SAE 30. ADJUSTING THE CUTTING HEIGHT 1. Remove the spark plug lead before adjusting. 2. Move the axles between the notches to achieve the desired cutting height. (C1) & (C2)

1. Check oil level periodically and after every five hours of operation. 2. Add oil as necessary to keep the level to the FULL mark on the dipstick. 3. Use a good quality SAE 30 four stroke oil. 4. Briggs & Stratton (D1) D1 To fill with oil:a. Remove oil filler cap. b. Fill to the FULL mark on the dipstick. • Change the oil after the first Br. & Str. five hours operation and thereafter every 25 working D2 hours. 5. Tecumseh (D2) To fill with oil a. Unscrew the oil filler plug. b. Remember to pour the oil Tecumseh slowly. c. Fill to the overflow point in the oil fill hole (D2). d. Install oil fill plug. Tighten securely. • Change oil after the first 2 hours of operation and then after every 25 working hours.

Always change the oil while the engine is warm but not hot - never attempt any maintenance on a hot engine.

1. Use fresh regular grade lead free petrol. 2. NEVER USE LEADED PETROL Using leaded petrol will make the exhaust smoke and cause irreparable damage to engines fitted with a catalytic converter. 3. Do not fill the fuel tank when the engine is hot. 4. Do not fill the fuel tank while smoking. 5. Do not fill the fuel tank while the engine is running. 6. To avoid introducing dirt into the fuel system, wipe all grass and dirt from the petrol filler cap before unscrewing it. 7. It is recommended that you fill the tank through a funnel with a filter. 8. Wipe away spillages before starting.

Place the mower on a flat surface free from grit, gravel, etc. Fill the tank with unleaded petrol, do not mix with oil. (E1 - Briggs &

Stratton), (E2 - Tecumseh) 2. Do not fill with petrol while the engine is running. Any petrol spillage should be hosed away with water. Take care that water does not enter the engine. 3. Connect the spark plug lead. Throttle Control (if fitted) Move the Throttle Control to the FAST ‘+’ position before starting. (F) 1. Starting the cold engine Push primer bulb firmly 3 times before starting cold engine. (Also, if the engine has stopped because it has ran out of fuel, refuel engine and push primer 3 times).(G1 - Briggs & Stratton), (G2 - Tecumseh) 2. Starting the warm engine NOTE: Priming is usually unnecessary when restarting a warm engine. However, cool weather (550F/130C or below) may require priming to be repeated. 3. Pull the Operator Presence Control all the way to the upper handle before you start the engine. The lever must be held in position to keep the engine running. (H1) 4. Releasing the Operator Presence Control will stop the engine within 3 seconds. 5. Start the engine by pulling the starting handle firmly upwards. (H2) 6. Stopping the engine Release the Operator Presence Control.

4 - ENGLISH USE J Due to engine lubrication limitations, the mower should not be used on slopes in excess of 300..

Before mowing objects such as twigs, toys and stones should be removed from the lawn. (K)

K Avoid running the blade over foreign objects such as stones, roots, etc., as it may cause engine damage.

Mow the lawn twice weekly during the most active periods of growth.

Never cut more than 1/3 of the length of the grass, especially during dry periods. (L)

L Mow with a high cutting height setting the first time.

Examine the result and lower the mower to the desired setting. Mow slowly or mow the grass twice if it is very long.

MAINTENANCE Always remove the spark plug lead before repair, cleaning or maintenance work.

All nuts, bolts and screws should be checked for tightness after 5 hours use. Check the oil. Push the handle down to ground level when tilting the mower for cleaning purposes. This will avoid oil and fuel spillage.

1. Hose down or brush off all grass, leaves, etc., from the mower. (M) 2. Check the oil level.

M MAINTENANCE Always handle the blade with care - sharp edges could cause injury.

USE GLOVES Renew your metal blade after 50 hours mowing or 2 years whichever is the sooner - regardless of condition. If the blade is cracked or damaged replace it with a new one.

ANNUALLY CARRY OUT THE FOLLOWING:

Sharpening and balancing the cutter blade.

Remove the spark plug lead. Remove the cutter blade and take it to a service workshop for sharpening and balancing. When reassembling the blade ensure that the retaining washer is flat and not dished, tighten the bolt to a torque of 35-40 Nm. (N) Change the oil after each season or after 25 hours. Run the engine until warm. Remove the spark plug lead. Remove the blade to gain access to the oil drain plug, open the drain plug underneath the mower and let the oil run out. Refit the plug and fill with new oil, SAE 30. (P)

The engine brake cable should always be adjusted to stop the engine within 3 sec.

CAUTION! For adjustment contact your authorized service dealer. (Q1 - Briggs & Stratton), (Q2 - Tecumseh)

Remove cover and take out the air filter.

(R1 & R2 - Briggs & Stratton), (R3 Tecumseh)

Clean the filter with warm, soapy water and dry thoroughly. Add 2-3 spoons of oil, distributing evenly throughout the filter.

Remove the spark plug lead Loosen the wire/cable from the handle before carefully folding it. Avoid damaging the wire/cable Empty the petrol tank. The machine must be drained of oil and fuel when moving it by public transport.

When ordering spare parts, always quote the mower’s product number. Always check oil level after service.

6 - ENGLISH MAINTENANCE At the End of the Mowing Season

1. Replace blade, bolts, nuts or screws, if necessary. 2. Clean your lawnmower thoroughly. 3. Ask your local Service Centre to clean the air filter thoroughly and carry out any service or repairs required. 4. Drain engine of oil and petrol. Storing your Lawnmower 1. Do not store your lawnmower immediately after use. 2. Wait until the engine has cooled to avoid a potential fire hazard. 3. Clean your lawnmower 4. Store in a cool, dry place where your lawnmower is protected from damage.

Engine Will Not Start 1. Ensure Operator Presence Control is in the start position. 2. Check that there is sufficient fuel in the tank and the cap air vent is clear. 3. Remove and dry the spark plug. 4. Petrol may be stale. Replace. 5. Check that the blade bolt is tight. A loose bolt could cause difficult starting. 6. If the engine will still not start, immediately disconnect the spark plug lead. 7. CONSULT YOUR LOCAL APPROVED SERVICE CENTRE. Lack of Engine Power and/or Overheating 1. Disconnect the spark plug lead and allow the engine to cool down. 2. Clean grass clippings and debris from around the engine and air inlets and the underside of the deck. 3. Clean the engine air filter (Ask your local Approved Service Centre to clean the engine air filter thoroughly). 4. Petrol may be stale replace. 5. If the engine still lacks power and/or is overheating, immediately disconnect the spark plug lead. 6. CONSULT YOUR LOCAL APPROVED SERVICE CENTRE. Excessive Vibration 1. Disconnect the spark plug lead. 2. Check that the blade is correctly fitted see page 6. 3. If the blade is damaged or worn replace it with a new one. 4. If vibration persists, turn the blade through 1800 by first loosening the blade bolt, turning the blade and re-tightening the blade bolt. 5. If vibration persists, immediately disconnect the spark plug lead. 6. CONSULT YOUR LOCAL APPROVED SERVICE CENTRE.

Engine Maintenance Schedule

Follow the hourly or calendar intervals, whichever occur first. More frequent service is required when operating in adverse conditions First 5 hours - Change oil. Every 5 hours or daily - Check oil level. Clean finger guard. Clean around muffler. Every 25 hours or every season - Change oil if operating under heavy load or high ambient temperature. Service air cleaner. Every 50 hours or every season - Change oil. Inspect spark arrester, if equipped. Every 100 hours or every season - Clean cooling system*. Replace spark plug. * Clean more often under dusty conditions, or when airborne debris is present or after prolonged operation cutting tall, dry grass.

ENVIRONMENTAL INFORMATION Electrolux Outdoor Products are manufactured under an Environmental Management System (ISO

14001) using, where practical, components manufactured in the most environmentally responsible manner, according to company procedures, and with the potential for recycling at the end of the products’ life. • Packaging is recyclable and plastic components have been labelled (where practical) for categorised recycling. • Awareness of the environment must be considered when disposing of ‘end-of-life’ product. • If necessary, contact your local authority for disposal information. DISPOSAL OF FUELS AND LUBRICATING OILS • Wear protective clothing when handling any fuels and lubricants. • Avoid contact with skin. • Remove petrol and engine oil before transporting the product. • Contact your local authority for information of your nearest Recycling/Disposal Station. Do NOT dispose of used fuels/oils with household waste

Waste fuels/oils are harmful, but can be recycled and should be disposed of through the recognised facilities.

Do NOT dispose of used fuels/oils to water.

MAINTENANCE Service Recommendations

1. We strongly recommend that your product is serviced at least every twelve months, more often in a professional application. 2. Always use genuine Spare Parts. 3. Prepacked spares are available from most authorised stockists. 4. Further spares can be obtained by contacting your local Approved Service Centre. 5. If you have a problem with your machine contact your local Approved Service Centre ensuring you have full details of your product as described on the product rating label. 6. Should it be necessary for work to be carried out by your Service Centre, it is important to take your complete petrol wheeled rotary lawnmower. To obtain service on your product simply telephone or visit your local Service Centre. Should you require service under the terms of our guarantee the Service Centre will require proof of purchase. All of the centres stock genuine Spare Parts. NOTE: Our Service Repairers act on their own behalf and are not empowered to commit or legally bind Electrolux Outdoor Products in any manner whatsoever. Guarantee and Guarantee Policy If any part is found to be defective due to faulty manufacture within one year of original purchase, Electrolux Outdoor Products, through its Authorised Service Repairers will effect the repair or replacement to the customer free of charge providing: (a) The fault is reported directly to the Authorised Repairer. (b) Proof of purchase is provided. (c) The fault is not caused by misuse, neglect or faulty adjustment by the user. (d) The failure has not occurred through fair wear and tear. (e) The machine has not been serviced or repaired, taken apart or tampered with by any person not authorised by Electrolux Outdoor Products. (f) The machine has not been used for hire. (g) The machine is owned by the original purchaser. (h) The machine has not been used outside of the country for which it was specified. (i) The machine has not been used commercially.

This guarantee is additional to, and in no way diminishes the customers statutory rights.

Failures due to the following are not covered, therefore it is important that you read the instructions contained in this Operator's Manual and understand how to operate and maintain your machine: Failures not covered by guarantee * Replacing worn or damaged blades * Failures as a result of not reporting an initial fault. * Failures as a result of sudden impact. * Failures as a result of not using the product in accordance with the instructions and recommendations contained in this Operator's Manual. * Machines used for hire are not covered by this guarantee. * The following items listed are considered as wearing parts and their life is dependent on regular maintenance and are, therefore not normally subject to a valid warranty claim: Blades, drive belts. * Caution! Electrolux Outdoor Products does not accept liability under the warranty for defects caused in whole or part, directly or indirectly by the fitting of replacement parts or additional parts that are not either manufactured or approved by Electrolux Outdoor Products, or by the machine having been modified in any way.

Engine Servicing & Guarantee

The engine fitted to your lawnmower is guaranteed by the Engine Manufacturer.

8 - ENGLISH Starting & Stopping

I, the undersigned P. Howells of Electrolux

Outdoor Products, Aycliffe Industrial Estate, NEWTON AYCLIFFE, Co. Durham. DL5 6UP. Certify that a sample of the above product has been tested and found to comply with directives:

89/392/EEC, 89/336/EEC I, the undersigned P. Howells of Electrolux Outdoor

Products, Aycliffe Industrial Estate, NEWTON AYCLIFFE, Co. Durham. DL5 6UP Certify that a sample of the above product has been tested using directive 81/1051/EEC as a guide. The maximum A-weighted sound pressure level recorded at operator position under free field semi anechoic chamber conditions was :-

I, the undersigned P. Howells of Electrolux

Outdoor Products, Aycliffe Industrial Estate, NEWTON AYCLIFFE, Co. Durham. DL5 6UP Certify that a sample of the above product has been tested using ISO 5349 as a guide. The maximum weighted root mean square value of vibration recorded at operator’s hand position was:-

500 M Briggs & Stratton Sprint 375

500 M Tecumseh Prisma

F -TYPE K - SEE PRODUCT RATING LABEL F -TYP K - ZIE PRODUCTLABEL F -TYPE G - SERIEIDENTIFIKASJON H - NIVÅ

J - VERDI K - SE PRODUKTETS KLASSIFISERINGSETIKETT F -TYYPPI K - SE PRODUKTMÆRKAT F - TIPO Certificate of Conformity / Certificat de Comformite

I, THE UNDERSIGNED/JE SOUSSIGNÉ:P. HOWELLS OF ELECTROLUX OUTDOOR PRODUCTS, AYCLIFFE INDUSTRIAL ESTATE, NEWTON AYCLIFFE, COUNTY DURHAM DL5 6UP ENGLAND Certify that the Lawnmower/Atteste que la tondeuse à gazon 1. Category/CategoriePetrol Wheeled Rotary 2. Make/MarqueElectrolux Outdoor Products Conforms to the specifications of Directive 84/538/EEC/ Conforme aux specifications de la directive 84/538/CEE Type of Cutting Device/ Genre du dispositif de coupeRotary Blade

Briggs & Stratton Sprint 375

Electrolux Outdoor Products

Aycliffe Industrial Estate NEWTON AYCLIFFE Co.Durham DL5 6UP ENGLAND Telephone - (00) 44 1325 300303 Fax - (00) 44 1325 310339 UK Telephone - 01325 300303 Fax - 01325 310339

Our policy of continuous improvement means that the specification of products may be altered from time to time without prior notice. Electrolux Outdoor Products manufacture products for a number of well known brands under various registered patents, designs and trademarks in several countries.

© Electrolux Outdoor Products Ltd. Registered Office, Electrolux Works, Oakley Road, Luton LU4 9QQ Registered number 974979 England