PHO 3100 - Planer BOSCH - Free user manual and instructions

USER MANUAL PHO 3100 BOSCH

Power Tools Division

70745 Leinfelden-Echterdingen

www.bosch-pt.com

2609140473(2007.09)O/100

PHO 3100

BOSCH

de Originalbetriebsanleitung
en Original instructions
fr Notice originale
es Manual original
pt Manual original
it Istruzioni originali
nl Oorspronkelijke
gebruksaanwijzing
da Original brugsanvisning
sv Bruksanvisning i original
no Original driftsinstruks
fi Alkuperäiset ohjeet

el PpwtuO oynw xphonc
tr Original isletme talimati

Deutsch. 6

English. Page 14

Français.. Page 21

Espanol . Pagina 29

Portugues . Pagina 37

Italiano . 44

Nederland . 52

Dansk . Side 59

Svenska. Sida 66

Norsk. Side 72

Suomi . Sivu 78

Elambdavika 84

Türkce Sayfa 92

4

A

B

C

D

E

Bosch Power Tools

2609140473|(27.8.07)

6 | Deutsch

Dr. Egbert Schneider
Dr. Eckerhard Ströttgen
Senior Vice President
Head of Product
Engineering
Certification

ppa. Maee i.v. Nogcu

31.05.2007, Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen

General Power Tool SafetyWarnings

WARNING

Read all safety warnings and all instructions. Failure to follow the

warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1) Work area safety

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3) Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

English | 15

g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

5) Service

a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Machine-specific SafetyWarnings

• Wait for the cutter to stop before setting the tool down. An exposed cutter may engage the surface leading to possible loss of control and serious injury.
  Do not reach into the saw dust ejector with your hands. They could be injured by rotating parts.
  Apply the machine to the workpiece only when switched on. Otherwise there is danger of kickback when the cutting tool jams in the workpiece.
• When working, always hold the planer in such a manner that the planer base plate faces flat on the workpiece. Otherwise the planer can become wedged and lead to injuries.
• Never plane over metal objects, nails or screws. The planer blade and the blade shaft can become damaged and lead to increased vibrations.
• Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand.
  Do not work materials containing asbestos. Asbestos is considered carcinogenic.
  Take protective measures when dust can develop during working that is harmful to one's health, combustible or explosive. Example: Some dusts are regarded as carcinogenic. Wear a dust mask and work with dust/chip extraction when connectable.
• Never use the machine with a damaged cable. Do not touch the damaged cable and pull the mains plug when the cable is damaged while working. Damaged cables increase the risk of an electric shock.

16 | English

Functional Description

Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Intended Use

The machine is intended for planing of firmly supported wooden materials, such as beams and boards. It is also suitable for beveling edges and rebating.

Product Features

The numbering of the product features refers to the illustration of the machine on the graphics page.

1 Planing depth scale
2 Depth adjustment knob
3 Chip ejector (alternatively right/left)
4 Lock-off button for On/Off switch
5 On/Off switch
6 Belt cover
7 Screw for belt cover
8 Chip ejection selector lever
9 Planer base plate
10 V-grooves
11 Blade drum
12 Clamping element for blade
13 Fastening screw for planer blade
14 Carbide blade (TC)
15 Allen key
16 Extraction hose ( 35mm)^
17 Chip/dust bag
18 Parallel guide
19 Scale for rebating width
20 Locking nut for adjustment of rebating width
21 Fastening bolt for parallel and beveling guide
22 Angle stop
23 Locking nut for angle adjustment
24 Fastening bolt for rebating depth stop
25 Rebating depth stop

26 Park rest
27 Drive belt
28 Large pulley
29 Small pulley

The accessories illustrated or described are not included as standard delivery.
*Commercially available (not included in the delivery scope)

Technical Data

Planer		PHO 3100
Article number		3 603 B71 ...
Rated power input	W	750
Output power	W	420
No-load speed	rpm	16500
Planing depth	mm	0 – 3.1
Rebating depth	mm	0 – 9
Planing width, max.	mm	82
Weight according to EPTA-Procedure 01/2003	kg	2.6

Protection class

//II

The values given are valid for nominal voltages [U] of 230/240 V. For lower voltage and models for specific countries, these values can vary.

Please observe the article number on the type plate of your machine. The trade names of the individual machines may vary.

Declaration of Conformity

We declare under our sole responsibility that the product described under "Technical Data" is in conformity with the following standards or standardization documents: EN 60745 according to the provisions of the directives 2004/108/EC, 98/37/EC (until Dec. 28, 2009), 2006/42/EC (from Dec. 29, 2009 on).

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen
Head of Product Certification

31.05.2007, Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen

English | 17

Noise/Vibration Information

Typically the A-weighted noise levels of the product are: Sound pressure level 82 dB(A); Sound power level 93 dB(A). Uncertainty K = 3 dB.

Wear hearing protection!

Vibration total values (triax vector sum) determined according to EN 60745:

Vibration emission value a_h = 4.5 m/s^2 , Uncertainty K = 1.5 m/s^2 .

AWARNING

The vibration emission level givenin this information sheet has

been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another.

The vibration emission level will vary because of the ways in which a power tool can be used and may increase above the level given in this information sheet. This could lead to a significant underestimate of exposure when the tool is used regularly in such a way.

Note: To be accurate, an estimation of the level of exposure to vibration experienced during a given period of work should also take into account the times when the tool is switched off and when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period.

Assembly

Before any work on the machine itself, pull the mains plug.

Changing the Tool

• Be cautious when replacing the planer blades. Do not grasp the planer blades by the cutting edges. Possible danger of injury due to the sharp cutting edges of the planer blades.

Use only original Bosch carbide blades (TC).

The carbide blade (TC) has 2 cutting edges and can be reversed. When both cutting edges are dull, the planer blade 14 must be replaced. The carbide blade (TC) may not be resharpened.

Disassembling the Planer Blade(s) (see figure A)

To reverse or replace the planer blade 14, rotate the blade drum 11 until it is parallel to the planer base plate 9.

1 Loosen the two fastening screws 13 with the Allen key 15 by approx. 1-2 turns.
If necessary, loosen the clamping element 12 by giving it a light blow with a suitable tool (e.g. a wooden wedge).
Push the planer blade 14 sideways out of the blade drum 11 with a piece of wood.

Assembling the Planer Blade(s) (see figure B)

The guide groove of the planer blade always ensures continuous height adjustment when replacing or reversing it.

If required, clean the blade seat in the clamping element 12 and the planer blade 14.

When assembling the planer blade, ensure that it is seated properly in the blade holder of the clamping element 12 and aligned flush at the side edge of the rear planer base plate 9. Afterwards tighten the 2 fastening screws 13 again with the Allen key 15.

Note: Before restarting, check if the fastening screws 13 are tightened well. Rotate the blade drum 11 by hand and ensure that the planer blade does not graze.

Dust/Chip Extraction

Clean the chip ejector 3 regularly. Use a suitable tool (e.g., a piece of wood, compressed air, etc.) to clean a clogged chip ejector.

Do not reach into the saw dust ejector with your hands. They could be injured by rotating parts.

To ensure optimum extraction of dust/chips, always work with external dust extraction or a chip/dust bag.

External Dust Extraction (see figure C)

An extraction hose (Ø 35 mm) 16 (accessory), can be attached on either side of the chip ejector.

18 | English

Connect the vacuum hose 16 to a vacuum cleaner (accessory). An overview for connecting to various vacuum cleaners can be found at the end of this manual.

The vacuum cleaner must be suitable for the material being worked.

When vacuuming dry dust that is especially detrimental to health or carcinogenic, use a special vacuum cleaner.

Integrated Dust Extraction (see figure C)

A chip/dust bag (accessory) 17 can be used for smaller jobs. Insert the sleeve of the chip/dust bag firmly into the chip ejector 3. Empty the chip/dust bag 17 at regular intervals to maintain optimum dust collection.

Choice of Chip Ejector Side

With the selector lever 8, the chip ejector 3 can be switched to right or left. Always press the selector lever 8 until it engages in the end position. The selected ejection direction is indicated by an arrow symbol on the selector lever 8.

Operation

Operating Modes

Adjusting the Planing Depth

With the adjustment knob 2, the planing depth can be adjusted variably from 0 - 3.1mm using the planing depth scale 1 (scale graduation = 0.1mm ).

Park Rest (see figure G)

The park rest 26 allows the machine to be set down directly after operation, without danger of damaging the working surface or the planer blade. While planing, the park rest 26 is tilted upwards thus enabling full contact of the rear part of the planer base plate 9.

Starting Operation

Observe correct mains voltage! The voltage of the power source must agree with the voltage specified on the nameplate of the machine. Power tools marked with 230V can also be operated with 220V .

Switching On and Off

To start the machine, first push the lock-off button for the On/Off switch 4 and then press the On/Off switch 5 and keep it pressed.

To switch off the machine, release the On/Off switch 5.

Note: For safety reasons, the On/Off switch 5 cannot be locked; it must remain pressed during the entire operation.

Operating Instructions

Planing (see figure G)

Set the required planing depth and place the front part of the planer base plate 9 against the workpiece.

Apply the machine to the workpiece only when switched on. Otherwise there is danger of kickback when the cutting tool jams in the workpiece.

Switch the machine on and guide the machine with even feed over the surface to be planed.

To achieve high-grade surfaces, work only with low feed and apply pressure on the centre of the planer base plate.

When machining hard materials (e.g. hardwood) as well as when utilising the maximum planer width, set only low planing depths and reduce planer feed, as required.

Excessive feed reduces the surface quality and can lead to rapid clogging of the chip ejector.

Only sharp blades achieve good cutting capacity and give the machine longer life.

The integrated park rest 26 also allows for continued planing at any given location on the workpiece after an interruption:

• With the park rest folded down, place the machine on the location of the workpiece where the planing is to be continued.

English | 19

• Switch on the machine.
• Apply the supporting pressure onto the front part of the planer base plate and slowly push the machine forward (①). This tilts the park rest upward (②) so that the rear part of the planer base plate faces on the workpiece again.
• Guide the machine over the surface to be planed (3) with even feed.

Beveling Edges (see figure H)

The V-grooves in the front planer base plate allow quick and easy beveling of workpiece edges. Depending on required bevel width, use the corresponding V-groove. For this, place the planer with the V-groove onto the edge of the workpiece and guide it along the edge.

Dimension a
(mm)

Groove to be

used

none

small

medium

large

0-4

2-6

4-9

6-10

Planing with Parallel/Beveling Guide (see figures D-F)

Mount the parallel guide 18 or beveling guide 22 to the machine using the corresponding fastening bolt 21. Depending on the application, mount the rebating depth stop 25 with fastening bolt 24 to the machine.

Loosen the locking nut 20 and adjust the requested rebating width on the scale 19. Tighten the locking nut 20 again.

Adjust the requested rebating depth accordingly with the rebating depth stop 25.

Carry out the planing procedure several times until the requested rebating depth is reached. Guide the planer applying sideward supporting pressure.

Beveling with the Beveling Guide

When beveling rebates and surfaces, adjust the required slope angle with the angle adjustment 23.

Maintenance and Service

Maintenance and Cleaning

Before any work on the machine itself, pull the mains plug.
For safe and proper working, always keep the machine and ventilation slots clean.
If the machine should fail despite the care taken in manufacturing and testing procedures, repair should be carried out by an after-sales service centre for Bosch power tools.
In all correspondence and spare parts order, please always include the 10-digit article number given on the type plate of the machine.
WARNING! Important instructions for connecting a new 3-pin plug to the 2-wire cable.
The wires in the cable are coloured according to the following code:

Do not connect the blue or brown wire to the earth terminal of the plug.

Important: If for any reason the moulded plug is removed from the cable of this power tool, it must be disposed of safely.

Replacing the Drive Belt (see figures I-K)

Unscrew screw 7 and take off the belt cover 6. Remove the worn drive belt 27.

Before assembling a new drive belt 27, clean both pulleys 28 and 29.

Place the new drive belt 27 on the small pulley 29 first and then work the drive belt 27 onto the large pulley 28 by hand while rotating it.

Reattach the belt cover 6 and tighten with the screw 7.

strain relief

To be fitted
by qualified
professional only

20 | English

After-sales service and customer assistance

Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. Exploded views and information on spare parts can also be found under:

www.bosch-pt.com

Our customer consultants answer your questions concerning best buy, application and adjustment of products and accessories.

Great Britain

Robert Bosch Ltd. (B.S.C.)

P.O.Box 98

Broadwater Park

North Orbital Road

Denham

Uxbridge

UB 95HJ

Tel. Service: [phone]

Fax: [phone]

Australia, New Zealand and Pacific Islands

Robert Bosch Australia Pty. Ltd.

Power Tools

Locked Bag 66

Clayton South VIC 3169

Customer Contact Center

Inside Australia:

Phone: [phone]

Fax: [phone]

Inside New Zealand:

Phone: [phone]

Fax: [phone]

Outside AU and NZ:

Phone: [phone]

www.bosch.com.au

Disposal

The machine, accessories and packaging should be sorted for environmental-friendly recycling.

Only for EC countries:

Do not dispose of power tools into household waste!

According the European Guideline 2002/96/EC for Waste Electrical and Electronic Equipment and its implementation into national right,

power tools that are no longer usable must be collected separately and disposed of in an environmentally correct manner.

Subject to change without notice.

Français | 21

Dr. Egbert Schneider
Dr. Eckerhard Ströttgen
Senior Vice President
Head of Product
Engineering
Certification

ppa. Maee i.v. Nogcu

31.05.2007, Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen

Robert Bosch (France) S.A.S.

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen
Head of Product Certification

31.05.2007, Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen

Senior Vice President

Head of Product

Engineering

Certification

Paa.

i.v. 100gcu

31.05.2007, Robert Bosch GmbH, Power Tools Division

D-70745 Leinfelden-Echterdingen

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen
Head of Product Certification

ppa. Maee i.v. Nogcu

31.05.2007, Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen
Head of Product Certification

ppa. Maee i.v. Nogcu

31.05.2007, Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen
Head of Product Certification

31.05.2007, Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen

Stoj-/vibrationsinformation

Bosch Service Center

Telegrafvej 3

2750 Ballerup

Tel. Service Center: [phone]

Fax: [phone]

E-Mail: [e-mail]

Dansk | 65

Bortskaffelse

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Ströttgen
Head of Product Certification

i.v. Mojgcu

31.05.2007, Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen

Buller-/vibrationsdata

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen
Head of Product Certification

ppa. /me: i.v. nuoycu

31.05.2007, Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen
Head of Product Certification

ppa. Maee i.v. Nogcu

31.05.2007, Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen

Melu-/tärinätedot

XpnooUpwova eTov npooipuO

To nlekpiok epyaieio npoopietaia to nnaviae ano ELO, n. x. 6okapiw. Eiva enianc katalno yia to onaaio akaw kaowc kai ia to avoiyuaulakwoewv.

Anekovizopeva oToixeia

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen
Head of Product Certification

ppa.

i.v. Mojgcu

31.05.2007, Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen

88 | Eληνικα

IIInpoopoeic yia 0puo kai dovioeic

Oi tuec metpnonc EekpiBwOtnkav ouoepwa e TnV npoiaypaqn EN 60745.

H oupwaue nvykamuln A ektiunthetaa
xapaktnpiotikn otaum akouotiknc pieonc tou
unxavmuato c avepctai 82 dB(A). Tataum
akouotiknc pieonc 93 dB(A). Avoopaia
muTPONC K=3 dB.

Φopατε ωταοπιδες!

Oloikec tiuoc kpaadaoov (afoiavaouatwv Tpiowdeltauovoev) EaakpiBwOknav oupwa to npotuno EN 60745:

Tμn ekπομπης κραδασμων aₙ = 4,5 m/s², avασφá-λεια K = 1,5 m/s².

Tnpoume to dikaiwa aalayov.

92 | Türkiye

Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen
Head of Product Certification

ppa. Maee i.v. Nogcu

31.05.2007, Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen

Bosch San. ve Tic. A.S.

Ahi Evran Cad. No:1 Kat:22

Polaris Plaza

80670 Maslak/Istanbul

Müsteri Danismani: [phone]

Müsteri Servis Hatti: [phone]

Tasfiye