MLT100 - Table saw MAKITA - Free user manual and instructions

USER MANUAL MLT100 MAKITA

Explanation of general view

1. Hole diameter 8 mm
2. 6 mm std. washer
3. No. 10 wood screw 40mm
4. 6 mm mounting bolt & nut
5. Push stick
6. Rip fence (Guide rule)
7. Miter gauge
8. Handle
9. Arrow pointer
10. Lock lever
11. 90^ adjusting screw
12. 45^ adjusting screw
13. Switch
14. Restart button
15. Screws
16. Sub table (R)

17. Sub table (back)

18. Slide table

19. Locking plate
20. Wrench
21. Hex nut
22. Inner flange
23. Ring
24. Saw blade
25. Outer flange
26. Blade guard
27. Riving knife
28. Blade guard mounting portion (stay)
29. Blade
30. These two clearances should be equal.
31. Hex bolts (A)

32. Hex bolts

33. Lever

34. Scale
35. Guideline
36. Screw
37. Face/edge parallel
38. Wood screw
39. Glue together
40. Auxiliary fence
41. Push block
42. Cross cutting
43. Mitering
44. Bevel cutting
45. Compound mitering (angles)
46. Knob
47. Brush holder cap
48. Screwdriver

SPECIFICATIONS

Model		MLT100
		(for European countries)	(for other than European countries)
Arbor hole		30 mm	25 mm and 25.4 mm
Blade diameter		260 mm	255 mm
Max. cutting capacities	90°	93 mm	90.5 mm
	45°	64 mm	63 mm
No load speed (min-1)		4,300
Table size (L x W)		(685 mm - 835 mm) x (955 mm - 1,155 mm) with sub tables (R) and (back)	(685 mm - 835 mm) x (955 mm - 1,155 mm) with sub tables (R) and (back)
Dimensions (L x W x H) with table (s) not extended		726 mm x 984 mm x 333 mm with sub tables (R) and (back)	726 mm x 984 mm x 333 mm with sub tables (R) and (back)
Net weight		35 kg	35 kg
Safety class		回/II

Symbols

END215-3

The following show the symbols used for the equipment. Be sure that you understand their meaning before use.

Read instruction manual.

DOUBLE INSULATION

Wear safety glasses.

...... Do not place hand or fingers close to the blade.

Intended use

ENE003-1

The tool is intended for cutting in wood.

Power supply

ENF002-1

The tool should be connected only to a power supply of the same voltage as indicated on the nameplate, and can only be operated on single-phase AC supply. They are double-insulated in accordance with European Standard and can, therefore, also be used from sockets without earth wire.

ADDITIONAL SAFETY RULES FOR TOOL

ENB095-1

SAVE THESE INSTRUCTIONS.

1. Wear eye protection.
2. Do not use the tool in presence of flammable liquids or gases.
3. NEVER use the tool with an abrasive cut-off wheel installed.

4. Check the blade carefully for cracks or damage before operation. Replace cracked or damaged blade immediately.

5. Use only saw blades recommended by the manufacturer and which conform to EN847-1, and observe that the riving knife must not be thicker than the width of the cut by the saw blade and not thinner than the body of the blade.

6. Always use accessories recommended in this manual. Use of improper accessories such as abrasive cut-off wheels may cause an injury.
7. Select the correct saw blade for the material to be cut.
8. Do not use saw blades manufactured from high speed steel.
9. To reduce the emitted noise, always be sure that the blade is sharp and clean.
10. Use correctly sharpened saw blades. Observe the maximum speed marked on the saw blade.
11. Clean the spindle, flanges (especially the installing surface) and hex nut before installing the blade. Poor installation may cause vibration/ wobbling or slippage of the blade.
12. Use saw-blade guard and riving knife for every operation for which it can be used, including all through sawing operations. Always install the blade guard following the instructions out-lined in this manual. Through sawing operations are those in which the blade cuts completely through the workpiece as in ripping or cross cutting. NEVER use the tool with a faulty blade guard or secure the blade guard with a rope, string, etc. Any irregular operation of the blade guard should be corrected immediately.
13. Immediately reattach the guard and riving knife after completing an operation which requires removal of the guard.
14. Do not cut metal objects such as nails and screws. Inspect for and remove all nails, screws and other foreign material from the workpiece before operation.
15. Remove wrenches, cut-off pieces, etc. from the table before the switch is turned on.
16. NEVER wear gloves during operation.
17. Keep hands out of the line of the saw blade.
18. NEVER stand or permit anyone else to stand in line with the path of the saw blade.
19. Make sure the blade is not contacting the riving knife or workpiece before the switch is turned on.
20. Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade.
21. The tool should not be used for slotting, rabbetting or grooving.
22. Replace table insert when worn.
23. NEVER make any adjustments while tool is running. Disconnect tool before making any adjustments.
24. Use a push stick when required. Push sticks MUST be used for ripping narrow workpieces to keep your hands and fingers well away from the blade.
25. Always store the push-stick when it is not in use.
26. Pay particular attention to instructions for reducing risk of KICKBACK. KICKBACK is a sudden reaction to a pinched, bound or

misaligned saw blade. KICKBACK causes the ejection of the workpiece from the tool back towards the operator. KICKBACKS CAN LEAD TO SERIOUS PERSONAL INJURY. Avoid KICKBACKS by keeping the blade sharp, by keeping the rip fence parallel to the blade, by keeping the riving knife and blade guard in place and operating properly, by not releasing the workpiece until you have pushed it all the way past the blade, and by not ripping a workpiece that is twisted or warped or does not have a straight edge to guide along the fence.

1. Do not perform any operation freehand. Freehand means using your hands to support or guide the workpiece, in lieu of a rip fence or miter gauge.
2. NEVER reach around or over saw blade. NEVER reach for a workpiece until the saw blade has completely stopped.
3. Avoid abrupt, fast feeding. Feed as slowly as possible when cutting hard workpieces. Do not bend or twist workpiece while feeding. If you stall or jam the blade in the workpiece, turn the tool off immediately. Unplug the tool. Then clear the jam.
4. NEVER remove cut-off pieces near the blade or touch the blade guard while the blade is running.
5. Knock out any loose knots from workpiece BEFORE beginning to cut.
6. Do not abuse cord. Never yank cord to disconnect it from the receptacle. Keep cord away from heat, oil, water and sharp edges.

7. Some dust created from operation contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

8. lead from lead-based-painted material and,

9. arsenic and chromium from chemically-treated lumber.

10. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

11. Connect the tool to a dust collecting device when sawing.

12. The guard can be lifted during workpiece setup and for ease of cleaning. Always make sure that guard hood is down and flat against sawtable before plugging in the tool.

SAVE THESE INSTRUCTIONS.

INSTALLATION

Positioning table saw (Fig. 1 - 3)

Locate the table saw in a well lit and level area where you can maintain good footing and balance. It should be installed in an area that leaves enough room to easily handle the size of your workpieces. The table saw should be secured with four screws or bolts to the work bench or table saw stand using the holes provided in the bottom of the table saw. When securing the table saw on the work bench, make sure that there is an opening in the top of the

work bench the same size as the opening in the bottom of the table saw so the sawdust can drop through.

If during operation there is any tendency for the table saw to tip over, slide or move, the work bench or table saw stand should be secured to the floor.

Storing accessories (Fig. 4 & 5)

Push stick, Triangular rule, blade and wrenches can be stored on the left side of the base and the rip fence and miter gauge can be stored at the right side of the base. The blade guard to be removed in dado cutting can be stored at the rear.

FUNCTIONAL DESCRIPTION

CAUTION:

Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool.

Adjusting the depth of cut (Fig. 6)

The depth of cut may be adjusted by turning the handle. Turn the handle clockwise to raise the blade or counterclockwise to lower it.

NOTE:

• Use a shallow depth setting when cutting thin materials in order to obtain a cleaner cut.

Adjusting the bevel angle (Fig. 7)

Loosen the lock lever counterclockwise and turn the handwheel until the desired angle (0^ - 45^) is obtained. The bevel angle is indicated by the arrow pointer.

After obtaining the desired angle, tighten the lock lever clockwise to secure the adjustment.

CAUTION:

After adjusting the bevel angle, be sure to tighten the lock lever securely.

Adjusting positive stops (Fig. 8 & 9)

The tool is equipped with positive stops at 90^ and 45^ to the table surface. To check and adjust the positive stops, proceed as follows:

Move the handwheel as far as possible by turning it. Place a triangular rule on the table and check to see if the blade is at 90^ or 45^ to the table surface. If the blade is at an angle shown in Fig. A, turn the adjusting screws clockwise; if it is at an angle shown in Fig. B, turn the adjusting screws counterclockwise to adjust the positive stops.

After adjusting the positive stops, set the blade at 90^ to the table surface. Then adjust the arrow pointer so that its right edge is aligned to the 0^ graduation. (Fig. 10)

Switch action (Fig. 11)

CAUTION:

• Remove workpiece from the table.
• Switch off the tool and then press in the restart button.
• Before plugging in the tool, always be sure that the tool is switched off.

CAUTION:

• Before operation, make sure that the tool is turned on and off.

To start the tool, press the ON (1) button.

To stop it, press the OFF (O) button.

Sub table (R) (Fig. 12 & 13)

This tool is provided with the sub table (R) on the right side of the main table. To use the sub table (R), loosen two screws on the right side counterclockwise, pull out the table (R) fully and then tighten the two screws to secure it.

Sub table (back) (Fig. 14)

To use the sub table (back), loosen the screws on the left and right hand sides under the table and pull it out backwards to the desired length. At the desired length, tighten the screw securely.

Slide table (Fig. 15)

CAUTION:

After using slide table, be sure to lock it by moving the locking plate to the vertical position.

This tool is provided with the slide table on the left side. The slide table slides back and forth. Pivot the locking plates on the back and front sides to the horizontal position before using it.

Hold workpiece firmly with the miter gauge using a clamp on the miter gauge and slide the workpiece together with the slide table at the time of cutting operation.

ASSEMBLY

CAUTION:

• Always be sure that the tool is switched off and unplugged before carrying out any work on the tool. The tool is shipped from the factory with the saw blade and blade guard not in the installed condition. Assemble as follows:

Installing or removing saw blade

CAUTION:

Always be sure that the tool is switched off and unplugged before installing or removing the blade.
- Use only the Makita socket wrench provided to install or remove the blade. Failure to do so may result in over tightening or insufficient tightening of the hex bolt. This could cause an injury.
- Use the following saw blade. Do not use saw blades which do not comply with the characteristics specified in these instructions.

For Model	Max. dia.	Min. dia.	Blade thickness	Kerf
MLT100	260 mm	230 mm	1.8 mm or less	2 mm or more

CAUTION:

• Check the arbor hole diameter of the blade before installing the blade. Always use the correct ring for the arbor hole of the blade you intend to use. (Fig. 16) Remove the table insert on the table. Hold the outer flange with the wrench and loosen the hex nut counterclockwise with the wrench. Then remove the outer flange.

Assemble the inner flange, ring, saw blade, outer flange and hex nut onto the arbor, making sure that the teeth of the blade are pointing down at the front of the table.

Always install the hex nut with its recessed side facing the outer flange. (Fig. 17)

For all countries other than European countries

CAUTION:

• The ring 25.4 ~mm in outer diameter is factory-installed onto the spindle.

For European countries

CAUTION:

• The ring 30mm in outer diameter is factory-installed between the inner and outer flanges.
• Keep the flange surface clean of dirt or other adhering matter; it could cause blade slippage. Be sure that the blade is installed so that the teeth are aligned in the cutting (turning) direction.

To secure the blade in place, hold the outer flange with the offset wrench, then tighten the hex nut clockwise with the wrench. BE SURE TO TIGHTEN THE HEX NUT SECURELY. (Fig. 18)

CAUTION:

• Be sure to hold the hex nut carefully with the wrench. If your grip should slip, the wrench may come off the hex nut, and your hand could strike the sharp blade edges.

Installing blade guard (Fig. 19 & 20)

CAUTION:

• Before installing the blade guard, adjust the depth of cut to its maximum elevation.

For non-European type blade guard

Remove the center cover. Insert the riving knife into the blade guard mounting portion (stay). Tighten the hex bolts (A) with the provided wrench.

For European type blade guard (Fig. 21 & 22)

Remove the center cover. Insert the riving knife into the blade guard mounting portion (stay). Tighten the hex bolts (A) with the provided wrench.

Place the blade guard into the groove on the riving knife. Secure the blade guard by pivoting the lever on the blade guard.

For both European and non-European type blade guards

The riving knife installing location is factory-adjusted so that the blade and riving knife will be in a straight line. However, if they are not in a straight line, loosen the hex bolts (B) and adjust the blade guard mounting portion (stay) so that the riving knife is aligned directly behind the blade. Then tighten the hex bolts (B) to secure the stay. (Fig. 23)

CAUTION:

• If the blade and riving knife are not aligned properly, a dangerous pinching condition may result during operation. Make sure they are properly aligned. You could suffer serious personal injury while using the tool without a properly aligned riving knife.
• NEVER make any adjustments while tool is running. Disconnect the tool before making any adjustments. There must be a clearance of about 4 - 5 mm between the riving knife and the blade teeth. Adjust the riving knife accordingly and tighten the hex bolts (A) securely. Attach the table insert on the table, then check to see that the blade guard works smoothly before cutting. (Fig. 24)

Installing and adjusting rip fence (Fig. 25)

Install the rip fence so that the fence holder engages with the nearmost guide rail.

To secure the rip fence, pivot fully the lever on the fence holder.

To check to be sure that the rip fence is parallel with the blade, secure the rip fence 2 - 3mm from the blade.

Raise the blade up to maximum elevation. Mark one of the blade teeth with a crayon. Measure the distance (A) and (B) between the rip fence and blade. Take both measurements using the tooth marked with the crayon.

These two measurements should be identical. If the rip fence is not parallel with the blade, proceed as follows:

(Fig. 26 & 27)

1. Secure the rip fence by lowering the lever on it.
2. Loosen the two hex bolts on the rip fence with the hex wrench provided.
3. Adjust the rip fence until it becomes parallel with the blade.
4. Tighten the two hex bolts on the rip fence. (Fig. 28)

CAUTION:

• Be sure to adjust the rip fence so that it is parallel with the blade, or a dangerous kickback condition may occur.
  Bring the rip fence up flush against the side of the blade. Make sure that the guideline on the fence holder points to the 0 graduation. If the guideline does not point to the 0 graduation, loosen the screw on the scale plate and adjust the scale plate. (Fig. 29)

Connecting to vacuum cleaner

Cleaner operations can be performed by connecting the tool to Makita vacuum cleaner or dust collector. (Fig. 30)

OPERATION

CAUTION:

Always use "work helpers" such as push sticks and push blocks when there is a danger that your hands or fingers will come close to the blade.
Always hold the workpiece firmly with the table and the rip fence or miter gauge. Do not bend or twist it while feeding. If the workpiece is bent or twisted, dangerous kickbacks may occur.
- NEVER withdraw the workpiece while the blade is running. If you must withdraw the workpiece before completing a cut, first switch the tool off while holding the workpiece firmly. Wait until the blade has come to a complete stop before withdrawing the workpiece. Failure to do so may cause dangerous kickbacks.
- NEVER remove cut-off material while the blade is running.
- NEVER place your hands or fingers in the path of the saw blade. Be especially careful with bevel cuts.
Always secure the rip fence firmly, or dangerous kickbacks may occur.
- Always use "work helpers" such as push sticks and push blocks when cutting small or narrow workpieces, or when the dado head is hidden from view while cutting.

Work helpers

Push sticks, push blocks or auxiliary fence are types of "work helpers". Use them to make safe, sure cuts without the need for the operator to contact the blade with any part of the body.

Push block (Fig. 31)

Use a 19 mm piece of plywood.

Handle should be in center of plywood piece. Fasten with glue and wood screws as shown. Small piece 9.5mm× 8 mm x 50 mm of wood must always be glued to plywood to keep the blade from dulling if the operator cuts into push block by mistake. (Never use nails in push block.)

Auxiliary fence (Fig. 32)

Make auxiliary fence from 9.5mm and 19mm plywood pieces.

Ripping

CAUTION:

• When ripping, remove the miter gauge from the table.
• When cutting long or large workpieces, always provide adequate support behind the table. DO NOT allow a long board to move or shift on the table. This will cause the blade to bind and increase the possibility of kickback and personal injury. The support should be at the same height as the table.
• Adjust the depth of cut a bit higher than the thickness of the workpiece. (Fig. 33)
• Position the rip fence to the desired width of rip and lock in place by pivoting the grip.
• Turn the tool on and gently feed the workpiece into the blade along with the rip fence.

(1) When the width of rip is 150~mm and wider, carefully use your right hand to feed the workpiece. Use your left hand to hold the workpiece in position against the rip fence. (Fig. 34)
(2) When the width of rip is 65mm - 150mm wide, use the push stick to feed the workpiece. (Fig. 35)
(3) When the width of rip is narrower than 65~mm , the push stick cannot be used because the push stick will strike the blade guard. Use the auxiliary fence and push block. Attach the auxiliary fence to the rip fence with two "C" clamps. (Fig. 36)

Feed the workpiece by hand until the end is about 25mm from the front edge of the table. Continue to feed using the push block on the top of the auxiliary fence until the cut is complete. (Fig. 37)

Cross cutting

CAUTION:

• When making a crosscut, remove the rip fence from the table.
• When cutting long or large workpieces, always provide adequate support to the sides of the table. The support should be at the same height as the table.
  Always keep hands away from path of blade.

Miter gauge (Fig. 38)

Use the miter gauge for the 4 types of cutting shown in the figure.

CAUTION:

• Secure the knob on the miter gauge carefully.
• Avoid creep of workpiece and gauge by firm workholding arrangement, especially when cutting at an angle.
• NEVER hold or grasp the intended "cut-off" portion of the workpiece.
  Always adjust the distance between the end of the miter gauge and the saw blade not to exceed 15mm

Use of miter gauge (Fig. 39)

Slide the miter gauge into the thick grooves in the table. Loosen the knob on the gauge and align to desired angle (0^ to 60^) . Bring stock flush up against fence and slide table, secure it with the clamp on the miter gauge and feed gently forward into the blade.

Auxiliary wood facing (miter gauge) (Fig. 40)

To prevent a long board from wobbling, fit the miter gauge with an auxiliary fence board. Fasten with bolts/nuts after drilling holes, but fasteners must not protrude from the face board.

Carrying tool (Fig. 41)

Make sure that the tool is unplugged.

Carry the tool by holding the tool part shown in the figure.

CAUTION:

Always secure all moving portions before carrying the tool.
- Always make sure that the blade guard is installed in place before the carrying the tool.

MAINTENANCE

CAUTION:

Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance.

Cleaning

Clean out sawdust and chips from time to time. Carefully clean the blade guard and moving parts inside the table saw.

Lubrication

To keep the table saw in tip-top running condition, and to assure maximum service life, oil or grease the moving parts and rotating parts from time to time.

Lubrication places:

• Threaded shaft to elevate the blade
  Hinge to rotate the frame
• Elevation guide shafts on motor
  Gear to elevate the blade

Replacing carbon brushes (Fig. 42)

Remove and check the carbon brushes regularly. Replace when they wear down to 3mm in length. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes.

Use a screwdriver to remove the brush holder caps. To replace the carbon brushes, remove the blade guard and blade and then loosen the lock lever, tilt the saw head and

secure it at 45^ bevel angle. Carefully lay the tool on itself backward. Then loosen the brush holder cap. Remove the worn carbon brushes, insert the new ones and secure the brush holder caps. (Fig. 43)

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized Service Centers, always using Makita replacement parts.

ACCESSORIES

CAUTION:

• These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose. If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

Rip fence
Miter gauge
Wrench 24
- Hex wrench 5
- Joint (for connecting to dust collector)
- Stand set

For European countries only

Noise

ENG040-2

The typical A-weighted noise levels are

Sound pressure level (L_PA) : 92 dB (A)

Sound power level (L_WA) : 105 dB (A)

Wear ear protection

These values have been obtained according to EN61029.

EC-DECLARATION OF CONFORMITY

ENH022-1

Model; MLT100

Registration No. for EC-Type Examination: BM 60021025 0001

We declare under our sole responsibility that this product is in compliance with the following standards of standardized documents;

EN61029, EN55014, EN61000 in accordance with

Council Directives, 2004/108/EC, 98/37/EC.

The EC type-Examination per 98/37/EC was performed by: TÜV RHEINLAND Product Safety GmbH Am Grauen Stein D-51105 Köln

CE 2008

Tomoyasu Kato

Director

Responsible Manufacturer:

Makita Corporation

3-11-8, Sumiyoshi-cho, Anjo, Aichi, JAPAN

Authorized Representative in Europe:

Makita International Europe Ltd.

Michigan Drive, Tongwell, Milton Keynes, Bucks MK15

8JD, ENGLAND

FRANÇAIS

Descriptif

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized Service Centers, always using Makita replacement parts.

ACCESSOIRES

ATTENTION :

Fabricant responsible :

Makita Corporation

3-11-8, Sumiyoshi-cho, Anjo, Aichi, JAPAN

Representant agreé en Europe :

Makita International Europe Ltd.

Michigan Drive, Tongwell, Milton Keynes, Bucks MK15

8JD, ENGLAND

DEUTSCH

Michigan Drive, Tongwell, Milton Keynes, Bucks MK15 8JD, ENGLAND

ITALIANO

3-11-8, Sumiyoshi-cho, Anjo, Aichi, GIAPPONE

Michigan Drive, Tongwell, Milton Keynes, Bucks MK15

8JD, INGHILTERRA

NEDERLANDS

Michigan Drive, Tongwell, Milton Keynes, Bucks MK15

8JD, ENGELAND

ESPANOL

Michigan Drive, Tongwell, Milton Keynes, Bucks MK15

8JD, REINO UNIDO

Descrição geral

Michigan Drive, Tongwell, Milton Keynes, Bucks MK15

8JD, INGLATERRA

DANSK

Michigan Drive, Tongwell, Milton Keynes, Bucks MK15 8JD, ENGLAND

EAAHNIKA

EeouoiobotnEvoc AvtinpoosnoC otyn Eupwn:

Makita International Europe Ltd.

Michigan Drive, Tongwell, Milton Keynes, Bucks MK15

8JD, ENGLAND (AFTAIA)

Makita Corporation

Anjo, Aichi, Japan

JM27080005