HUSQVARNA CG200 S - User manual

CG200 S - User manual HUSQVARNA - Free user manual and instructions

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Product type Planer / Surface Grinder
Brand HUSQVARNA
Model CG200 S
Max cutting depth 20 mm
Useful working width 200 mm
Output 40-80 m²/hour
Weight 52-60 kg (depending on version)
Dimensions (L x W x H) 740 x 410 x 800 mm
Drum rotation speed 1500 rpm (no load)
Guaranteed sound power level 117 dB(A) (electric), 118 dB(A) (gas)
Power supply Single-phase 230 V or three-phase 400 V (electric version); gasoline (thermal version)
Motor Electric (depending on version) or gasoline
Main functions Milling, grooving, stripping, surface cleaning (concrete, asphalt, steel)
Safety device Dead man's lever (automatic stop if released)
Depth adjustment Millimetric handwheel with locking
Side drum option 247 mm for flush-to-wall milling
Dust extraction Hose for connection to a dust extraction unit
Maintenance and cleaning Clean after each use; lubricate bearings, cam and joints; check belt tension
Spare parts and repairability Original parts available; repairs by authorized service center; requirement to provide serial number
Warranty 12 months (excluding wear parts)
Compliance standards Machinery Directive 2006/42/EC, EMC 2004/108/EC, Low Voltage 2006/95/EC, Noise Emissions 2000/14/EC

Frequently Asked Questions - CG200 S HUSQVARNA

What is the maximum cutting depth of the Husqvarna CG200 S?
The maximum cutting depth is 20 mm. It is recommended to make several passes to achieve the desired result.
What types of surfaces can be treated with this planer?
It is effective on concrete, asphalt, paint, adhesive, steel and other coatings. Use the appropriate wheels (star, toothed, carbide tips).
How to adjust the working depth?
Use the millimetric adjustment handwheel (C) to act on the screw, then lock with the knurled nut (E). The lever (B) allows quick release of the drum.
What type of electrical supply is required?
For the electric version: single-phase 230 V or three-phase 400 V. Use a cable of appropriate cross-section (4 mm² single-phase, 2.5 mm² three-phase) and a 30 mA residual current circuit breaker.
How to change the drum?
Stop the motor, unplug the machine. Unscrew the three centering cap nuts, remove the right side cover, slide out the drum, then reassemble in reverse order. For the side drum, follow the specific procedure (fig. 4).
What are the noise and vibration levels?
The sound pressure level at the ear is 100 dB(A). Vibrations on the right handle are 8.1 m/s² (electric) and 18 m/s² (gasoline). Wear hearing protection.
How to maintain the machine?
Clean after each use. Lubricate the bearings, cam and joints. Check the belt tension. For the gasoline engine, check the oil daily (SAE 10W30).
What to do in case of abnormal vibrations?
Check the drum mounting and wheel wear. If the work is nil, the drum may be worn. Replace it if necessary.
Is the machine under warranty?
Yes, 12 months from the date of purchase. The warranty covers manufacturing defects (excluding wear parts). Return the warranty certificate within 8 days.
How to dispose of the machine at end of life?
Do not throw it away with household waste. Deposit it at a collection point for recycling of electrical and electronic equipment. The main materials are steel, aluminum, copper and polyamide.

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USER MANUAL CG200 S HUSQVARNA

natural_image Icon of an open book inside a circle (no text or symbols)

FR Manuel d'utilisation - Lire attentivement et bien assimiler le manuel d'utilisation avant d'utiliser la machine.
Operator's manual - Please read the operator's manual carefully and make sure you understand the instructions before using the machine.
DE Bedienungsanweisung - Lesen Sie die Bedienungsanweisung sorgfältig durch und machen Sie sich mit dem Inhalt vertraut, bevor Sie das Gerät benutzen.
IT Istruzioni per l'uso - Prima di usare la macchina, leggere per intero le istruzioni per l'uso e accertarsi di averne compreso il contenuto.
ES Manual de instrucciones - Lea detenidamente el manual de instrucciones y asegúrese de entender su contenido antes de utilizar la máquina.
NL Gebruiksaanwijzing - Neem de gebruiksaanwijzing grondig door en gebruik de machine niet voor u alles duidelijk heeft begrepen.
SE Bruksanvisning - Läs igenom bruksanvisningen noggrant och förstå innehållet innan du använder maskinen.
Instruções para o uso - Leia as instruções para o uso com toda a atenção e compreenda o seu conteúdo antes de fazer uso da máquina.

CG 200 S

FR - ASSURANCE DE CONFORMITÉ UE

GB - EC DECLARATION OF CONFORMITY

Husqvarna AB, SE-433 81 Göteborg, Sweden, tel: +46-31-949000, declares under sole responsibility that the Husqvarna CG 200 S dating from 2010 serial numbers and onwards (the year is clearly stated on the rating plate, followed by the serial number), complies with the requirements of the COUNCILiS DIRECTIVE:

Electric

  • of May 17, 2006 "relating to machinery" 2006/42/EC
  • of December 15, 2004 "relating to electromagnetic compatibility" 2004/108/EC.
  • of December 12, 2006 "relating to electrical equipment" 2006/95/EC.
  • of May 8, 2000 "relating to the noise emissions in the environment" 2000/14/EC.

The following standards have been applied: EN ISO 12100:2003, EN 55014-1:2006, EN 55014-2/A1:2001, EN 61000-3-2:2006, EN 61000-3-3/A1/A2:2005, EN 13862/A1:2009.

Gasoline

  • of May 17, 2006 "relating to machinery" 2006/42/EC
  • of December 15, 2004 "relating to electromagnetic compatibility" 2004/108/EC.
  • of May 8, 2000 "relating to the noise emissions in the environment" 2000/14/EC.

The following standards have been applied: EN ISO 12100:2003, CISPR 12:2007, EN 13862/A1:2009.

Huskvarna December 29, 2009

HUSQVARNA CG200 S - Gasoline - 1

Henric Andersson

Vice President, Head of Power Cutters and Construction Equipment (Authorized representative for Husqvarna AB and responsible for technical documentation.)

Vice President, Head of Power Cutters and Construction Equipment

Pass depth, variable, max, mm20
Useful working width, mm200
OptionSide drum 247 mm
Performance (depending on the surface to be planed), m^2 per hour40-80
Weight, kg52-60 (depending on version)
Dimensions (L x W x H), mm740 x 410 x 800
Drum rotation speed (maximum off load), rpm1500
Noise emissions (see note 1)
ElectricGasoline
Sound power level, measured dB(A)116117
Sound power level, guaranteed dB(A)117118
Sound levels (see note 2)
Sound pressure level at the operators ear, dB(A)ElectricGasoline
100100
Vibration levels, a_hv (see note 3)
ElectricGasoline
Handle right, m/s ^2 8,118
Handle left, m/s ^2 6,416

Note 1: Noise emissions in the environment measured as sound power ( L_WA ) in conformity with EC directive 2000/14/EC.
Note 2: Noise pressure level according to EN 13862. Reported data for noise pressure level has a typical statistical dispersion (standard deviation) of 1.0 dB(A).
Note 3: Vibration level according to EN 13862. Reported data for vibration level has a typical statistical dispersion (standard deviation) of 1 m/s^2 .

GB - Environmental Information

The symbol 📁 on the product or on its packaging indicates that this product may not be treated as household waste. Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment. By ensuring this product is disposed of correctly, you will help prevent potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling of this product. For more detailed information about recycling of this product, please contact your local council office, your household waste disposal service or the shop where you purchased the product.

4 Manutention - Transport

Before leaving our factory every machine passes an exacting inspection programme in which everything is checked minutely.

Following the instructions will ensure that your machine gives long service, in normal operating conditions.

The user advice and spare parts mentioned in this document are given as an indication, and do not constitute an undertaking. No warrantee will be granted in the event of errors or omissions, or for damage occurring during delivery, or caused by the design or use of the machine. We are very concerned about the quality of our products and we reserve the right to make any technical modifications to improve them, without warning.

This document will:

• provide the user with: information about the machine
• information about its possible uses
- prevent accidents due to unsuitable use, by an untrained person, during maintenance, repairs, overhauls, handling or transport
- improve the reliability and durability of the machine
- ensure correct use, regular maintenance, and fast fault finding in order to reduce repair costs and downtime.

The manual should always be available at the place of work.

It should be read and used by any person installing or using the machine.

The obligatory technical regulations in force in the country where the machine is used must also be adhered to for maximum safety.

GENERAL SAFETY INSTRUCTIONS

The use of symbols on machines (in color) and in the manual identify advice concerning your safety.

HUSQVARNA CG200 S - GENERAL SAFETY INSTRUCTIONS - 1

OBLIGATION

HUSQVARNA CG200 S - OBLIGATION - 1

Blue background, white marking : obligatory safety

+ red marking : movement forbidden

HUSQVARNA CG200 S - OBLIGATION - 2

WARNING

HUSQVARNA CG200 S - WARNING - 1

Black triangle and marking on a yellow background : danger if not adhered to. Risk of injury to the user or third parties, with possibility of damage top the machine or the tool.

HUSQVARNA CG200 S - WARNING - 2

PROHIBITION

HUSQVARNA CG200 S - PROHIBITION - 1

Red circle with or without bar : use or presence prohibited.

HUSQVARNA CG200 S - PROHIBITION - 2

INFORMATION

HUSQVARNA CG200 S - INFORMATION - 1

Information - Instruction: special instructions concerning use and inspection.

The manufacturer declines any responsibility resulting from improper use, or modifications.

CE

This symbol indicates that the machine is in conformance with the applicable European directive.

SPECIAL INSTRUCTIONS

The disc cutter is designed to provide safe and reliable service in operating conditions corresponding with the instructions, but it can present dangers for the user and risks of damage, consequently regular on site inspection is necessary to ensure:

  • Perfect technical condition (use for the purpose for which it is intended and taking into account any risks, and correction of any malfunction detrimental to safety).
  • Use manufacturers' original drums. Do not use any other drum whose shape, size and mounting do not fit the planer.
  • Competent staff (qualifications, age, training) who have read and understood the manual in detail before starting work: any electrical, mechanical or other problem should be investigated by a qualified maintenance engineer (electrician, maintenance manager, approved dealer, etc . . .).
  • That the warnings and instructions marked on the machine are followed (adequate personal protection, correct use, general safety instructions, etc).
  • That no modification, transformation or addition is detrimental to safety and that it is carried out without prior authorization from the manufacturer.
  • Respect of the maintenance intervals and periodical checks recommended.
  • That only genuine spare parts are used for repairs.

Instruction plate
HUSQVARNA CG200 S - SPECIAL INSTRUCTIONS - 1

text_image MANUFACTURER TYPE N° SERIE SERIAL O ANNEE DE FABRICATION O WEIGHT MASSS UTILE Kg PUISSANCE kW MAXI TOOL Ø MAXI OUTIL mm PLAGE DE TENSION V BORE Ø ALESAGE mm FREQUENCY Hz SPEED T/MN - RPM INT. UTIL. A INTENSITY FABRICATION YEAR POWER VOLTAGE FREQUENCY A

1 Use

USE :

  • For scarifying, milling grooving, texturing, cleaning and more.
  • Effective on concrete, asphalt, paint and other coatings, glue and steel.

TOOLS - Applications :

- Star Cutting Head :

- Cleaning/removal of epoxy paint, oil and glazes, glue, thermo plastic road marking.

- Beam Cutting Heand :

  • Dressing of asphalt and concrete.
  • Anti-skid grooving (ramps, garages, farm yards, etc).
  • Descaling steel decking.
  • Oil and glazes thermo plastic road marking.

• Carbide Cutting Heand capacity :

- Texturing of asphalt and concrete.

(Information from your usual supplier)

3 Description of the machine

  • On receiving the machine check its condition.
    • Always keep it perfectly clean
  • Check regularly that the engine is serviced (petrol engine), the state of the supply cable and extension cable (for electric motor).
    • Always keep alert when working
  • Check that the parts are properly fixed (no abnormal vibration) and that it is correctly assembled.

SEE FIG. 1

1 - Safety lever (dead man's handle)
2 - Steering shaft
3 - Depth adjustment knob (mm)
4 - Spanner
5 - Shaft adjustment knob
6 - Quick raise/lower lever
7 - Sling loop
8 - Engine / Motor
9 - On / off switch
10 - Belt guard

11 - Chassis

12 - Belt tensioner

13 - Drain extension

14 - Quick release guard

15 - Centring dome nuts

16 - Dust extractor hose

17 - Transmission

18 - 200 mm wide drum

19 - Floor edge drum (optional)

20 - Supply cable

4 Handling - Transport

  • The height of the steering shaft can be adjusted by slackening the knob (H) [SEE FIG. 2].
  • Upon installation at the work site, the machine can be moved without running the engine simply by pushing it along on its three wheels.
  • A slinging ring (A) enables the lifting of the machine.

5 Interchange of drums

HUSQVARNA CG200 S - Interchange of drums - 1

Motor off.

Take care to avoid accidental damage.

HUSQVARNA CG200 S - Interchange of drums - 2

Disconnect the machine.

  • Unscrew the three drum centring dome nuts (F) [SEE FIG. 3].
  • Remove the right shield (G).
  • Fit the drum (H) and slid it on its shaft (J).
  • Refit the shield.
  • Tighten the capnuts.
  • To mill up to a wall, fit the side drum (K), housing (L), plate (M) and bearing (N) in the place of the original drum and plate [SEE FIG. 4].

6 Check before starting

HUSQVARNA CG200 S - Check before starting - 1

Please read the instructions for use prior to operating the machine for the first time.

HUSQVARNA CG200 S - Check before starting - 2

The use of ear protection is mandatory.

HUSQVARNA CG200 S - Check before starting - 3

The working area must be completely cleared, well lit and all safety hazards removed (no water or dangerous objects in the vicinity)

HUSQVARNA CG200 S - Check before starting - 4

HUSQVARNA CG200 S - Check before starting - 5

HUSQVARNA CG200 S - Check before starting - 6

The operator must wear protective clothing appropriate to the work he is doing. We recommend that this includes both eye and ear protection

HUSQVARNA CG200 S - Check before starting - 7

Any persons not involved in the work should leave the working area

- PETROL VERSION. Consult the engine maintenance manual.

HUSQVARNA CG200 S - Check before starting - 8

HUSQVARNA CG200 S - Check before starting - 9

HUSQVARNA CG200 S - Check before starting - 10

HUSQVARNA CG200 S - Check before starting - 11

HUSQVARNA CG200 S - Check before starting - 12

HUSQVARNA CG200 S - Check before starting - 13

Take into account the working conditions from health and safety point of wiew.

- Check fuel and oil level.

HUSQVARNA CG200 S - Check before starting - 14

- To start the engine, refer to the engine operating instructions and paragraph 7 "Starting up".

• ELECTRIC VERSION. Check the following:

HUSQVARNA CG200 S - Check before starting - 15

ELECTRICAL SAFETY :

Operate this machine only on a supply equipped with a 30 mA earthed current-limiting circuit-breaker. Otherwise, consult our catalogue for appropriate models.

  • Check the mains voltage (SINGLE PHASE, 230 V - THREE PHASE 400 V).
  • Check that the motor is connected to electric cable with conductors of 4 mm^2 section (single phase) and 2.5 mm^2 (three phase) for lengths less than 100 m. Above this length, double the section.
  • THREE PHASE : Check that the motor is turning in the same direction as that of the arrow located on rear cover of the motor (if not, reverse 2 of the wires).

HUSQVARNA CG200 S - ELECTRICAL SAFETY : - 1

- To start the motor, refer to paragraph 7 "Starting up".

7 Starting up

HUSQVARNA CG200 S - Starting up - 1

Always take care. Get into a comfortable, balanced position.

HUSQVARNA CG200 S - Starting up - 2

Remove all adjustment tools and wrenches from floor and machine

HUSQVARNA CG200 S - Starting up - 3

To start the planer, grasp the dead man's handle (I) on the steering shaft. The motor stops if this is released. As a safety precaution, check regularly that it operates correctly. Do not lock it in position.

• PETROL VERSION:

  • Refer to the manufacturers manual.
  • Let the engine warm up.

• ELECTRIC VERSION:

- The planer is operated by the on/off switch (emergency stop using the handle (I)).

• DUST EXTRACTOR:

- Fit the suction (U) hose directly onto connector located on the back of the machine (health and safety) [SEE FIG. 5].

8 Working procedure

  • To mill concrete, pass the machine over several times according to the nature of concrete and until desired result is obtained.
  • Millimetric depth adjustment [SEE FIG. 6] :

  • Action the fly-wheel (C) that will act on the screw (D).

  • Turn the nut (E) to lock the screw and secure the cutting depth.

- Quick release:

  • Pull lever (B) backwards to release the drum quickly.
  • And push forwards at the preselected depth to resume work.

9 Belt tensioning

- Check periodically belt tension and retighten it when necessary but do not overtighten, by means of the nut (S) and lock nut (T) [SEE FIG. 7].

HUSQVARNA CG200 S - Belt tensioning - 1

Never set belts beyond original tension

HUSQVARNA CG200 S - Belt tensioning - 2

-Take care to avoid accidental damage.

• After some hours of use, carry out a general retightening of all nuts and bolt.
- Clean machine after each use.
- Lubricate moderately the grease nipples:

  • of the rolling bearings (P) [SEE FIG. 8].
  • of the cam (Q).
  • of the depth adjustment bearing (R).

HUSQVARNA CG200 S - Belt tensioning - 3

HUSQVARNA CG200 S - Belt tensioning - 4

OIL

  • Check the engine oil every day. Refer to the engine manual for the replacement schedule. Use:
  • SAE 10W30 motor oil with API class MS, SD, SE or better for PETROL engines.

HUSQVARNA CG200 S - OIL - 1

Dispose of the old oil as laid down by the regulations in force.

- To empty the motor, place a funnel at the drain outlet (V) [SEE FIG. 9].

HUSQVARNA CG200 S - OIL - 2

Store in a dry place, not accessible to children.

Maintain the tools carefully.

FAULT FINDING

In the event of faulty operation refer to the tables below to find a solution.

  • Motor or drum does not rotate
CAUSESREMEDIES
Not plugged in properly or cable damaged- Make sure that the supply is correctly plugged in (plug, extension lead, etc)- Check the supply cable
No mains voltage- Test or have tested by an electrician (circuit breaker, plug, etc)
  • Motor or drum does not rotate (cont)
CAUSESREMEDIES
Switch defective, motor cable damaged- Have tested by an electrician or contact the service department
Motor faulty (no power, unpleasant smell)- Contact the service department to have the motor replaced
Does not start (petrol engine)- Engine stopped.- Faulty or loose spark plug.- Refer to engine servicing instructions or contact after sales service.
Belt broken- Contact the parts department for a replacement.
Drum stuck- Check that the drum rotates, remove whatever is preventing rotation.
  • Difficult starting
CAUSESREMEDIES
Drum rubs against ground-Free the drum to make it easier to start.
Single phase motor starting condenser- Replace the condenser.
Faulty three phase supply (2 phases only or motor cable in poor condition)- Have it checked by an electrician or contact the service department.
  • Ineffective operation with jerks and considerable vibration
CAUSESREMEDIES
-No noticeable work done-Drum at lowest position-Maximum wear- Check the setting of the drum (mills)- Change the drum or the cutters, brush, etc...
-Abnormal vibration when grooving or milling-Abnormal cutter wear- Check the rotation of the cutters on the four shafts.- Change the drum or the cutters.

11 Important advice

HUSQVARNA CG200 S - Important advice - 1

The manufacturer declines all responsibility for loss or damage resulting from misuse or any modification, alteration or powering that does not conform to the manufacturer's original specifications.

HUSQVARNA CG200 S - Important advice - 2

At the work station, the sound pressure level may exceed 85 db (A) In this case individual protection measures must be taken.

HUSQVARNA CG200 S - Important advice - 3

When working in a limited or closed area, make sure that the ventilation is adequate. The exhaust gases contain carbon monoxide (exposure to this toxic gas can cause loss of consciousness and can be fatal).

13 Repairs

S A V

We carry out all repairs in the shortest possible time and at the most economical prices (see overleaf for our address).

14 Spare parts

For quick supply of spare parts and to avoid any lost time it is essential to quote the data on the manufacturer's plate fixed to the machine and the part number of the part to be replaced with every order.

HUSQVARNA CG200 S - Spare parts - 1

text_image 00000000 Item number ↑ (0) Quantity

See exploded view

15 Scrapping

HUSQVARNA CG200 S - Scrapping - 1

In the event of deterioration and scrapping of the machine, the following items must be disposed of in accordance with the requirements of the legislation in force.

- Main materials :

  • Motor : Aluminium (AL), Steel (AC), Copper (CU), Polyamide (PA)
  • Machine : Steel sheet (AC), Cast iron (FT) Aluminium (AL)

4 Handhabung - Transport

flowchart
graph TD
    A["00000000"] --> B["Kod"]
    C["(0)"] --> D["Antal"]

Se sprängskissen

14 Avfallshantering

HUSQVARNA CG200 S - Avfallshantering - 1

WARRANTY CONDITIONS
1. PERIODThe warranty is acknowledged as of the date of purchase (date of the invoice of the distributor) and is valid for a period of 12 months.
2. WARRANTYThe warranty is limited to the free of charge replacement of parts recognised as defective by Husqvarna (excluding wear components and consumables) providing the repair is made within after-sales service of Husqvarna or a recognised Husqvarna repair centre.
The manufacturer is not responsible for any direct or indirect, material or immaterial, damages caused to persons or things by failure of the machine or the non operation of the machine.
3. WARRANTY CONDITIONSTo benefit the warranty, it is necessary to return the joined warranty certificate, duly completed, to Husqvarna within eight days of the purchase.In case of failure of the machine during the warranty period, our after-sales services will inform you of the appropriate and most effective method of dealing with your claim and advise you if necessary of your nearest approved service centre.As an alternative, you may return, at your cost, the machine together with a written description of the problem and damages with a copy of the invoice directly to our after sales department where upon a full investigation will be instigated without delay.
4, EXCLUSIONSWarranty will not be applied for damages or failures caused by:- incorrect use, error in transportation, handling or maintenance,- use of incorrect fuel or lubricants not advised by Husqvarna,- use of non-genuine parts or accessories,- repairs made by non approved service centres,- use of incorrect specifications of cutting tools. (We suggest the use of Husqvarna tools).
The goods are returned at the sole responsibility of the Buyer who must appeal against the transporter in the usual manner without delay.

Español

Theorem 1.2. (A) Let f be a finite field and let g be the set of all elements of f . Then

Cloud's business. May 15, 2017

Warranty certificate

- Certificat de garantie

• Garantie-Zertifikat

Place here CE sticker with serial N°

To benefit from the warranty, it is mandatory to return, within eight days after the purchase, the attached warranty certificate.

Warranty certificate

Certificat de garantie • Garantie-Zertitikat • Certificato di garanzia • Garantie bewijs • Certificado de garantia • Certificado de garantia • Garanticertifikat

Company :

Société • Gesellschaft • Societa • Maatchappij • Sociedade • sociedad • Företag

Address :

Adresse • Adresse • indirizzo • Adres • Endereco • Direccion • Adress

Date of Acquisition :

Date d'achat • Datum des Kaufs • Data di acquisto • Datum van aankoop • Data de compra • Fecha de comprar • Inköpsdatum

Machine Type :

Type de la machine • Maschinen Type • Tipo della macchina • Machine Type • Tipo de maquina • Tipo de maquina • Maskintyp

Machine Serial Nr :

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Product information

Brand : HUSQVARNA

Model : CG200 S

Category : User manual