HS110x - Saw SCHEPPACH - Free user manual and instructions

USER MANUAL HS110x SCHEPPACH

Homepage: https://www.scheppach.com/de/service

Table of contents: Page:

1. Explanation of the symbols on the device 29
2. Introduction 30
3. Device description 30
4. Scope of delivery 31
5. Proper use 31
6. Safety information 31
7. Technical data 36
   8.Before commissioning 37
8. Assembly 37
9. Operation 38
10. Operation 40
11. Transport 42
12. Maintenance 42
13. Storage 43
14. Electrical connection 43
15. Disposal and recycling 43
16. Troubleshooting 44
17. Declaration of conformity 103

1. Explanation of the symbols on the device

WARNING: Non-adherence poses a risk of death or injury or the risk of damage to the tool!

Read the operating and safety instructions before start-up and follow them.

Wear eye protection.

Wear hearing protection.

Wear a dust protection mask.

Wear protective gloves.

ATTENTION: Danger of injury! Do not reach into saw blade while it is running.

Protection class II (double insulation)

The product complies with the applicable European directives.

2. Introduction

Manufacturer:

Scheppach GmbH

Günzburgerstraße 69

D-89335 Ichenhausen

Dear customer,

We hope your new tool brings you much enjoyment and success.

Note:

In accordance with the applicable product liability laws, the manufacturer of this device assumes no liability for damage to the device or caused by the device arising from:

• Improper handling,
  Non-compliance with the operating manual,
• Repairs carried out by third parties, unauthorised specialists.
• Installing and replacing non-original spare parts,
  Application other than specified,
• Failure of the electrical system in the event of the electrical regulations and VDE provisions 0100, DIN 57113 / VDE0113 not being observed.

Please consider:

Read through the complete text in the operating manual before installing and commissioning the device.

This operating manual should help you familiarise yourself with your power tool and teach you how to use it for its intended purpose.

The operating manual include important instructions for the safe, proper and economic operation of the power tool, for avoiding danger, for minimising repair costs and downtimes and for increasing the reliability and extending the service life of the power tool.

In addition to the safety instructions in this operating manual, you must also observe the regulations applicable to the operation of the power tool in your country. Keep the operating manual package with the power tool at all times and store it in a plastic cover to protect it from dirt and moisture. They must be read and carefully observed by all operating personnel before starting the work. The power tool may only be used by personnel who have been trained to use it and who have been instructed with respect to the associated hazards.

The required minimum age must be observed. In addition to the safety instructions in this operating manual and the separate regulations of your country,

the generally recognised technical rules relating to the operation of such machines must also be observed.

We accept no liability for accidents or damage that occur due to a failure to observe this manual and the safety instructions.

3. Device description

1. Saw table
2. Saw blade guard
3. Riving knife (not shown)
4. Saw blade (not shown)
5. Table inlay
6. Table width extension
7. Locking lever
8. Scale
9. Hand wheel
10. Machine stand
11. Circuit breaker
12. On/off switch
13. Eccentric lever
14. Parallel stop with knurled nut (i)
15. Guide rail, long
    15a. End caps
16. Extraction adapter
17. Push stick
18. Bracket for saw blade storage
19. Legs
    20a. Central strut A (2x)
    20b. Central strut B (2x)
20. Rubber feet (4x)
21. Stand bracket (2x)
22. Fastening points
23. Table supports
24. Table inlay countersunk head screws
25. Riving knife fixing screw
26. Screw with nut and washer
    28a. Groove
    28b. Groove
27. Knurled screw
28. Stop rail
29. Transverse stop with knurled nut (i)
30. Sight glass
    32a. Screw on the sight glass

4. Scope of delivery

• Saw table with pre-mounted saw blade 1x
• Saw blade guard (2) 1x
  Riving knife (3) 1x
• Parallel stop (14) 1x
• Stop rail (30) 1x
  Transverse stop (31) 1x
  Table width extension (6) 2x
• Push stick (17) 1x
  Legs (19) 4x
  Centre struts (20a & 20b) 4x
  Rubber feet (21) 4x
• Stand (22) 2x
  Table supports (24) 4x
• Operating manual
• Hexagonal bolt with cross slot with mounted washer / spring washer (a)
  Coach bolt (b) 12x
• Washer (c) 28x
  Spring washer (d) 28x
  Nuts (e) 28x
  Ring spanner, size 10/22 (f) 1x
• Open-ended spanner, size 10 (g) 1x
• Allen key HX 6 (h) 1x
• Hexagonal bolts (k) 2x

5. Proper use

The circular table saw is used for the longitudinal and transverse cutting (only with the transverse stop) of all types of timbers, in accordance with the machine size. It is not permitted to cut any type of round timber.

The machine may only be used in the intended manner. Any use beyond this is improper. The user/operator, not the manufacturer, is responsible for damages or injuries of any type resulting from this.

Only suitable saw blades (HM or CV saw blades) may be used for the machine. The use of HSS saw blades and any type of cutting wheels is prohibited.

An element of the intended use is also the observance of the safety instructions, as well as the assembly instructions and operating information in the operating manual.

Persons who operate and maintain the machine must be familiar with the manual and must be informed about potential dangers. In addition, the applicable accident prevention regulations must be strictly observed.

Other general occupational health and safety-related rules and regulations must be observed.

ATTENTION

When using equipment, several safety warnings must be observed to prevent injuries and damage. For this reason, please carefully read this operating manual / safety instructions. Keep them in a safe place so that the information is available at all times. If the device is handed over to another person, hand over the operating and safety instructions with it. We accept no liability for accidents or damage that occur due to a failure to observe this manual and the safety instructions.

1x

The liability of the manufacturer and resulting damages are excluded in the event of modifications of the machine.

Despite use as intended, specific risk factors cannot be entirely eliminated. Due to the design and layout of the machine, the following risks remain:

• Contact with the saw blade in the exposed sawing area.
• Reaching into the running saw blade (cutting injury)
• Kick-back of workpieces and workpiece parts
• Saw blade breakage
• Ejection of faulty carbide parts of the saw blade
• Hearing damage when the necessary hearing protection is not used.
• Harmful emissions of wood dusts during use in enclosed areas.

Please observe that our equipment was not designed with the intention of use for commercial or industrial purposes. We assume no guarantee if the equipment is used in commercial or industrial applications, or for equivalent work.

6. Safety information

General power tool safety warnings

WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this electric tool.

Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1) Work area safety

a) Keep work area clean and well lit. Cluttered on dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3) Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5) Service

a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Safety instructions for table saws

Guarding related warnings

a) Keep guards in place. Guards must be in working order and be properly mounted.

A guard that is loose, damaged, or is not functioning correctly must be repaired or replaced.

b) Always use saw blade guard and riving knife for every through-cutting operation.

For through-cutting operations where the saw blade cuts completely through the thickness of the workpiece, the guard and other safety devices help reduce the risk of injury.

c) Immediately reattach the guarding system after completing an operation (such as rabbeting, dodoing or resawing cuts) which requires removal of the saw blade guard and/or riving knife.
The guard help to reduce the risk of injury.
d) Make sure the saw blade is not contacting the guard, riving knife or the workpiece before the switch is turned on.
Inadvertent contact of these items with the saw blade could cause a hazardous condition.
e) Adjust the riving knife as described in this instruction manual. Incorrect spacing, positioning and alignment can make the riving knife ineffective in reducing the likelihood of kick-back.
f) For the riving knife to work, they must be engaged in the workpiece. The riving knife is ineffective when cutting workpieces that are too short to be engaged with the riving knife. Under these conditions a kickback cannot be prevented by the riving knife.
g) Use the appropriate saw blade for the riving knife. For the riving knife to function properly, the saw blade diameter must match the appropriate riving knife and the body of the saw blade must be thinner than the thickness of the riving knife and the cutting width of the saw blade must be wider than the thickness of the riving knife.

Cutting procedures warnings

a) DANGER: Never place your fingers or hands in the vicinity of the saw blade or in the sawing area.

A moment of inattention or a slip could direct your hand towards the saw blade and result in serious personal injury.

b) Feed the workpiece into the saw blade or cutter only against the direction of rotation.

Feeding the workpiece in the same direction that the saw blade is rotating above the table may result in the workpiece, and your hand, being pulled into the saw blade.

c) Never use the litre gauge to feed the workpiece when ripping and do not use the rip fence as a length stop when cross cutting with the litre gauge. Guiding the workpiece with the rip fence and the litre gauge at the same time increases the likelihood of saw blade binding and kickback.

d) When ripping, always apply the workpiece feeding force between the fence and the saw blade. Use a push stick when the distance between the fence and the saw blade is less than 150~mm , and use a push block when this distance is less than 50~mm .

"Work helping" devices will keep your hand at a safe distance from the saw blade.

e) Use only the push stick provided by the manufacturer or constructed in accordance with the instructions.

This push stick provides sufficient distance of the hand from the saw blade.

f) Never use a damaged or cut push stick.

A damaged push stick may break causing your hand to slip into the saw blade.

g) Do not perform any operation "freehand". Always use either the rip fence or the mitre gauge to position and guide the workpiece.

"Freehand" means using your hands to support or guide the workpiece, in lieu of a rip fence or mitre gauge.

Freehand sawing leads to misalignment, binding and kickback.

h) Never reach around or over a rotating saw blade.

Reaching for a workpiece may lead to accidental contact with the moving saw blade.

i) Provide auxiliary workpiece support to the rear and/or sides of the saw table for long and/or wide workpieces to keep them level.

A long and/or wide workpiece has a tendency to pivot on the table's edge, causing loss of control, saw blade binding and kickback.

j) Feed workpiece at an even pace. Do not bend or twist the workpiece. If jamming occurs, turn the tool off immediately, unplug the tool then clear the jam.

Jamming the saw blade by the workpiece can cause kickback or stall the motor.

k) Do not remove pieces of cut-off material while the saw is running. The material may become trapped between the fence or inside the saw blade guard and the saw blade pulling your fingers into the saw blade. Turn the saw off and wait until the saw blade stops before removing material.

I) Use an auxiliary fence in contact with the table top when ripping workpieces less than 2mm thick. A thin workpiece may wedge under the rip fence and create a kickback.

Kickback - causes and corresponding safety instructions

Kickback is a sudden reaction of the workpiece due to a pinched, jammed saw blade or misaligned line of cut in the workpiece with respect to the saw blade or when a part of the workpiece binds between the saw blade and the rip fence or other fixed object.

Most frequently during kickback, the workpiece is lifted from the table by the rear portion of the saw blade and is propelled towards the operator. Kickback is the result of saw misuse and/or incorrect operating procedures or conditions. And can be avoided by taking proper precautions as given below.

a) Never stand directly in line with the saw blade. Always position your body on the same side of the saw blade as the fence.

Kickback may propel the workpiece at high velocity towards anyone standing in front and in line with the saw blade.

b) Never reach over or in back of the saw blade to pull or to support the workpiece.

Accidental contact with the saw blade may occur or kickback may drag your fingers into the saw blade.

c) Never hold and press the workpiece that is being cut off against the rotating saw blade.

Pressing the workpiece being cut off against the saw blade will create a binding condition and kickback.

d) Align the fence to be parallel with the saw blade.

A misaligned fence will pinch the workpiece against the saw blade and create kickback.

e) Use a featherboard to guide the workpiece against the table and fence when making nonthrough cuts such as rabbeting, dadoing or resawing cuts.

A featherboard helps to control the workpiece in the event of a kickback.

f) Use extra caution when making a cut into blind areas of assembled workpieces.

The protruding saw blade may cut objects that can cause kickback.

g) Support large panels to minimise the risk of saw blade pinching and kickback.

Large panels tend to sag under their own weight. Support(s) must be placed under all portions of the panel overhanging the table top.

h) Use extra caution when cutting a workpiece that is twisted, knotted, warped or does not have a straight edge to guide it with a mitre gauge or along the fence.

A warped, knotted, or twisted workpiece is unstable and causes misalignment of the kerf with the saw blade, binding and kickback.

i) Never cut more than one workpiece, stacked vertically or horizontally.

The saw blade could pick up one or more pieces and cause kickback.

j) When restarting the saw with the saw blade in the workpiece, centre the saw blade in the kerf so that the saw teeth are not engaged in the material. If the saw blade binds, it may lift up the workpiece and cause kickback when the saw is restarted.

k) Keep saw blades clean, sharp, and with sufficient set. Never use warped saw blades or saw blades with cracked or broken teeth.

Sharp and properly set saw blades minimise binding, stalling and kickback.

Table saw operating procedure warnings

a) Turn off the table saw and disconnect the power cord when removing the table insert, changing the saw blade or making adjustments to the riving knife or saw blade guard, and when the machine is left unattended.

Precautionary measures will avoid accidents.

b) Never leave the table saw running unattended. Turn it off and don't leave the tool until it comes to a complete stop.

An unattended running saw is an uncontrolled hazard.

c) Locate the table saw in a well-lit and level area where you can maintain good footing and balance. It should be installed in an area that provides enough room to easily handle the size of your workpiece.

Cramped, dark areas, and uneven slippery floors invite accidents.

d) Frequently clean and remove sawdust from under the saw table and/or the dust collection device.

Accumulated sawdust is combustible and may self-ignite.

e) The table saw must be secured.

A table saw that is not properly secured may move or tip over.

f) Remove tools, wood scraps, etc. from the table before the table saw is turned on.

Distraction or a potential jam can be dangerous.

g) Always use saw blades with correct size and shape (diamond versus round) of arbour holes.

Saw blades that do not match the mounting hardware of the saw will run off-centre, causing loss of control.

h) Never use damaged or incorrect saw blade mounting means such as flanges, saw blade washers, bolts or nuts.

This saw blade mounting material has been specially designed for your saw, for safe operation and optimum performance.

i) Never stand on the table saw, do not use it as a stepping stool.

Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.

j) Make sure that the saw blade is installed to rotate in the proper direction. Do not use grinding wheels, wire brushes, or abrasive wheels on a table saw.

Improper saw blade installation or use of accessories not recommended may cause serious injury.

Safety instructions for the handling of saw blades

1. Only use insertion tools if you have mastered their use.

2. Observe the maximum speed. The maximum speed specified on the insertion tool may not be exceeded. If specified, observe the speed range.

3. Observe the motor / saw blade direction of rotation.

4. Do not use any insertion tools with cracks. Sort out cracked insertion tools. Repairs are not permitted.

5. Clean dirt, grease, oil and water off of the clamping surfaces.

6. Do not use any loose reducing rings or bushes to reduce holes on circular saw blades.

7. Make sure that fixed reducer rings for securing the insertion tool have the same diameter and have at least 1/3 of the cutting diameter.

8. Make sure that fixed reducer rings are parallel to each other.

9. Handle insertion tools with caution. They are ideally stored in the originally package or special containers. Wear protective gloves in order to improve grip and to further reduce the risk of injury.

10. Prior to the use of insertion tools, make sure that all protective devices are properly fastened.

11. Prior to use, make sure that the insertion tool meets the technical requirements of this electric tool and is properly fastened.

12. Only use the supplied saw blade for cutting wood, never for the processing of metals.
13. Use the correct saw blade for the material to be processed.
14. Use only a saw blade with a diameter that matches the specifications on the saw.
15. Use only saw blades that are marked with an equal or higher rotational speed than that marked on the power tool.
16. Use only saw blades recommended by the manufacturer which conform to EN 847-1, if intended for cutting wood or similar materials.
17. Wear suitable personal protective equipment, such as:
    -Hearing protection;
    -Protective gloves when handling saw blades.
18. Only use saw blades recommended by the manufacturer which conform to EN 847-1. Warning! When changing the saw blade, ensure that the cutting width is not smaller and the width of the saw blade disc is not greater than the thickness of the riving knife!
19. When sawing wood and plastics, avoid the saw teeth overheating. Reduce the feed speed in order to avoid the plastic melting.
20. Please note that complex non-through cutting operations and tapered cuts are not permitted.
21. Avoid bevel ripping on bevelling side of the saw blade.

Residual risks

The electric tool has been built according to state-of-the-art and the recognised technical safety rules. However, individual residual risks can arise during operation.

• Health hazard due to electrical power, with the use of improper electrical connection cables.
• Furthermore, despite all precautions having been met, some non-obvious residual risks may still remain.
• Residual risks can be minimised if the "Safety instructions" and the "Proper use" are observed along with the whole of the operating instructions.

• Do not unnecessary stress the machine: too much pressure when sawing will damage the saw blade quickly. This results in reduced output of the machine in the processing and in cut precision.

• Avoid accidental starting of the machine: the operating button may not be pressed when inserting the plug in an outlet.

• Use the tool that is recommended in this manual. In doing so, your saw provides optimal performance.
• Keep your hands away from the work area, when the machine is in operation.
• Before maintaining or adjusting, switch off the machine and unplug the power plug.

WARNING

This power tool generates an electromagnetic field during operation. This field can impair active or passive medical implants under certain conditions. In order to prevent the risk of serious or deadly injuries, we recommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the power tool.

7. Technical data

AC motor 230 - 240V ~ 50Hz

Power 1800 Watts
Operating mode S6 40% 2000 Watts*
Idle speed 5000 rpm
Carbide saw bladeø 254 xø 30 x 2.8 mm
Number of teeth 24
Riving knife thickness 2.5 mm
Min. workpiece dimensions W x L x H	10 x 50 x 1 mm
Table size 850 x 580 mm
Cutting height max. 90°	85 mm
Cutting height max. 45°	65 mm
Height adjustment	0 - 85 mm
Tilting saw blade	0 - 45°
Extraction connection	ø 40 mm
Weight approx.	21,5 kg

• Operating mode S6 40%: Continuous duty with intermittent loading (operating time 10 mins). To avoid impermissible overheating of the motor, the motor should be driven for only 40% of the operating time with the stipulated nominal power and must then continue to run with no load for the remaining 60% of the operating time.

Noise level

The noise values have been determined in accordance with EN 62841.

Sound pressure level LpA	97 dB(A)
Uncertainty KpA	3 dB
Sound power level LWA	110 dB(A)
Uncertainty KWA	3 dB

Wear hearing protection.

Excessive noise can result in a loss of hearing. Total vibration values (vector sum of three directions) determined according to EN 62841.

NOTE: The specified device emissions values have been measured in accordance with a standardised test procedure and can be used for comparison of one electric tool with another.

The specified noise emission values can also be used for an initial estimation of the exposure.

WARNING: The noise emission values can vary from the specified values during the actual use of the electric tool, depending on the type and the manner in which the electric tool is used, and in particular the type of workpiece being processed. Implement measures to protect against noise nuisance. In doing so, take into account the complete working process, including the times when the power tool is working without load or switched off. Suitable measures include regular maintenance and care of the power tool and the insertion tools, regular breaks as well as proper planning of the working process.

8. Before commissioning

• Open the packaging and carefully remove the device.
• Remove the packaging material, as well as the packaging and transport safety devices (if present).
• Check whether the scope of delivery is complete.
• Check the device and accessory parts for transport damage.
• If possible, keep the packaging until the expiry of the warranty period.

DANGER

The device and the packaging are not children's toys! Do not let children play with plastic bags, films or small parts! There is a danger of choking or suffocating!

• The machine must be securely installed. To do so, bolt it to a workbench, machine stand or similar. Use the holes on the inner side of the frame legs for this
• Prior to commissioning, all covers and safety devices must be mounted correctly.
• It must be possible for the saw blade to run freely.
• In case of previously machined wood, be aware of any foreign objects, such as nails or screws, etc.
• Before pressing the on/off switch, make sure that the saw blade is correctly fitted, and that moving parts run smoothly.
• Before connecting the machine, make certain that the data on the type plate matches with the mains power data.
• Only connect the machine to a correctly installed protective contact socket, with fuse protection of at least 16 A.

9. Assembly

WARNING: Danger of injury!

Improper installation of the circular table saw may result in serious injury.

Before commissioning, properly and completely install the circular table saw, including all covers and safety devices.

Never plug the mains plug into the power socket before completing the installation.

If connections are secured with a hexagonal bolt, nut, spring washer and washer, the washer and spring washer must be fitted under the hexagonal bolt. The spring washer always lies directly on the (inner) hexagonal bolt or nut.

Hexagon screws must each be inserted from outside inwards, and the connections must be secured from the inside with nuts. During assembly nuts and screws must only be tightened until hand-tight, so that they cannot fall out.

If you tighten the nuts and screws fully before final assembly, the circular table saw cannot be erected in a correct and stable manner.

9.1 Assembling the frame and table width extension (Fig. 4-10)

1. Turn circular table saw upside down and place on the floor.
2. Fasten the table width extension (6) loosely onto the saw table (1) with the hexagonal bolts (a), the washers (c), the spring washers (d) and the nuts (e) (Fig. 6).
3. The four legs (19) are screwed to the housing together with the table supports (24) (Fig. 7).
4. Fasten the table supports (24) loosely to the table width extensions (6) with the hexagonal bolts (a), the washers (c), the spring washers (d) and the nuts (e). Loosely tighten the legs (19) and the table supports (24) onto the housing of the circular table saw with the hexagonal bolts (a).
5. Now screw the four centre struts (20a, 20b) loosely onto the legs (19). Use the coach bolts (b), the washers (c), the spring washers (d) and the nuts (e) (Fig. 8).
6. Screw on the stands (22) at the holes in the rear legs (19). Assembly materials: 2 coach bolts (b), the washers (c), spring washers (d) and nuts (e) respectively (Fig. 9).

ATTENTION: Both stands must be fastened to the fastening points (23) on the rear of the machine (Fig. 9).

1. Align the table width extension (6) level with the saw table (1).
2. Now tighten all screws for the legs (19) and the table width extension (6).
3. Now plug the rubber feet (21) onto the legs (19) (Fig. 10).
4. Place the circular table saw on the machine stand (11).

9.2 Fitting/removing the saw blade guard (Fig. 11+12)

1. Loosen the screw with nut and washer (27) of the saw blade guard (2). Place the saw blade guard (2) onto the riving knife (3) from above.
2. Fit the screw with nut and washer (27) such that the screw (27) sits firmly in the elongated hole.
3. Do not over-tighten the screw (27). The saw blade guard (2) must remain free to move.
4. Disassembly takes place in reverse order.

WARNING: Before starting sawing, the saw blade guard (2) must be lowered onto the material to be sawn.

After fitting, check that the saw blade guard (2) is functioning properly. Lift the saw blade guard and then release it. The saw blade guard should automatically move back to its starting position.

9.3 Fitting/adjusting the riving knife (Fig. 11-14) Attention! Pull out the mains plug! The setting of the saw blade (4) must be checked after every saw blade replacement.

1. Set the saw blade (4) to the max. cutting depth, move to the 0^ position and lock in place.
2. Remove the saw blade guard (2) (not with first installation).
3. Loosen the two countersunk head screws of the table inlay (25) and pull out the table inlay (5).
4. Loosen the fixing screw of the riving knife (26) (use the 10mm open-ended spanner supplied for this purpose).
5. Slide the riving knife (3) upwards.
6. The distance between the saw blade (4) and the riving knife (3) should be 3 - 5mm (fig.1,3
7. Tighten the fixing screw (26) again and fit the table inlay (5).
8. Mount the saw blade guard (2) with the screw and knurled nut and flat washer (27).

When dismantling the riving knife, please proceed in reverse order to that described in 9.3.

9.4 Connecting an extraction device (Fig. 2)

1. Connect a suction hose to the suction adapter (16). Secure the suction hose with a hose clamp (not included in the scope of delivery) if necessary, to prevent it slipping off the suction adapter (16).

2. A household vacuum cleaner is not suitable for use as an extraction device. Use a multi-purpose suction device or an extraction system designed specifically for sawdust.

10. Operation

ATTENTION!

Always make sure the device is fully assembled before commissioning!

10.1 ON/OFF switch (Fig. 3)

It is possible to switch the saw on by pressing the green "I" button. Before starting sawing, wait until the saw blade has reached its maximum speed.

• In order to switch the saw off again, it is necessary to press the red "0" button.

10.2 Setting the cutting depth (Fig. 1+3)

The saw blade (4) can be adjusted to the required cutting depth by turning the hand wheel (9).

• Counterclockwise: Greater cutting depth
• Clockwise: Smaller cutting depth

Check the setting with a test cut.

10.3 Setting the angle (Fig. 1, 15, 19, 20)

Angled cuts of 0^ - 45^ to the left of the parallel stop (14) can be carried out with the circular table saw.

Before making every cut, check that no collision can occur between the stop rail (30), transverse stop (31) and the saw blade (4).

1. Loosen the locking handle (7).
2. Set the desired angle on the scale by turning the hand wheel (9).
3. Lock the locking handle (7) at the desired angle setting.

10.4 Using the parallel stop (Fig. 15-21)

10.4.1 Setting the stop height (Fig. 15+16)

• The stop rail (30) of the parallel stop (14) has two guide surfaces at different heights.
• Depending on the thickness of the material to be cut, the stop rail (30) must be used for thick material (workpiece thickness exceeding 25mm ) and thin material (workpiece thickness below 25mm ).

10.4.2 Turning the stop rail (Fig. 15)

1. To turn the stop rail (30), first loosen the knurled nuts (i).
2. The stop rail (30) can now be pulled off the parallel stop (14) and then slid over this again with the corresponding guide.
3. Tighten the knurled nuts (i) again.
4. The stop rail (30) can be attached to the left or right of the parallel stop (14) as required. To do this, only mount the screws from the other side of the parallel stop (14).

10.4.3 Setting the cutting width (Fig. 16+17)

The parallel stop (14) must be used when cutting sections of wood lengthways.

1. Place the parallel stop (14) from above on the guide rail (15) for the parallel stop (14).

2. 2 scales are printed on the guide rail (15) for the parallel stop (14), which show the distance between the parallel stop (14) and the saw blade (4).

3. Select the appropriate scale depending on whether the stop rail (30) has been turned for processing thicker or thinner material:

High stop rail: thick material

Low stop rail: thin material

1. Set the parallel stop (14) to the desired dimension on the sight glass and use the eccentric lever (13) for the parallel stop (14) to fix in place.

10.4.4 Setting the stop length (Fig. 18)

In order to avoid the material to be cut becoming jammed, the stop rail (30) can slide in a longitudinal direction.

Rule of thumb: The rear end of the stop abuts an imaginary line. This starts approximately at the centre of the saw blade and runs backwards at 45^ .

1. Set the required cutting width.
2. Loosen the knurled nuts (i) and slide the stop rail (30) far enough forward that it touches the imaginary 45^ line.
3. Tighten the knurled nuts (i) again.

10.4.5 Calibrating the parallel stop (Fig. 19+19a)

ATTENTION: Remove the saw blade guard (2)

(see 9.2).

1. Set the saw blade (4) to the maximum cutting depth.
2. Set the parallel stop (14) such that the stop rail (30) makes contact with the saw blade (setting for thick material, see 10.4.3).

Make sure when mounting or when installing the parallel stop that it must be aligned parallel to the saw blade.

If the parallel stop (14) is not in line with the saw blade (4), proceed as follows:

1. Loosen the screws (k) on the parallel stop sufficiently that the parallel stop (14) can be aligned parallel to the saw blade (4).
2. Tighten the screws (k) again.

10.5 Using the transverse stop (Fig. 20)

When trimming, the transverse stop (31) must be extended with the stop rail (30).

1. Slide the transverse stop (31) in the groove (28a) of the saw table.

2. Loosen the knurled screw (29).

3. Turn the transverse stop (31) until the desired angle has been set. The notch on the guide rod indicates the set angle.

4. Retighten the knurled screw (29).
5. To extend the transverse stop (31) with the stop rail (30), the stop rail (30) must be removed from the parallel stop (14). Now mount the stop rail as shown in Fig. 20 using the knurled nuts (i).

ATTENTION: Do not slide the stop rail (30) too far in the direction of the saw blade. The distance between the stop rail (30) and the saw blade (4) must be approx. 2 cm.

10.6 Setting the scale of the parallel stop (Fig. 21)

Check whether the indicator on the sight glass (32) of the parallel stop (14) shows correct values in relation to the cutting line. If this is not the case, proceed as follows:

1. Loosen the screw (32a) which fixes the indicator to the sight glass (32) of the parallel stop (14). Now the indicator on the sight glass (32) can be set to the correct position.
2. Now retighten the screw (32a) on the sight glass (32).

11. Operation

11.1 Working notes

After every new setting, we recommend performing a test cut, in order to check the dimensional settings.
- Wait after the saw has been switched on, until the saw blade has reached full speed, before starting the cutting process.
- Secure larger workpieces against tipping after the cutting process (for example a reel-off stand etc.)
- Be careful when cutting.
- Only operate the device with an extraction system.
- Check and clean the extraction channels at regular intervals.

11.2 Suitability of the saw blades

• 24 teeth: soft materials, high degree of chip take-off, coarse cutting pattern
• 48 teeth (not included in the scope of delivery): hard materials, lower degree of chip take-off, finer cutting pattern

11.3 Carrying out longitudinal cuts (Fig. 22)

Here, a workpiece is cut in its longitudinal direction. One edge of the workpiece is pressed against the parallel stop (14) while the flat side lies on the saw table (1).

The saw blade guard (2) must always be lowered onto the workpiece. The working position for the longitudinal cut must never be in line with the cutting process.

1. Adjust the parallel stop (14) and stop rail (30) to suit the height of the workpiece and the desired width.
2. Switch on the saw.
3. Place your hands flat on the workpiece with your fingers closed and slide the workpiece along the stop rail (30) into the saw blade (4).
4. Guide laterally with the left or right hand (depending on the position of the parallel stop) only up to the front edge of the saw blade guard (2).
5. Always push the workpiece through to the end of the riving knife (3).
6. The cutting waste remains on the saw table (1) until the saw blade (4) is in the resting position again.
7. Secure long workpieces against tipping at the end of the cutting process! (e.g. roller stand, etc.)

ATTENTION: The parallel stop must be set parallel with the saw blade. Check the alignment and tight fit of the parallel stop (14), especially during use and when not in use for a longer period of time.

Vibrations can cause screw connections to loosen. If necessary, readjust the parallel stop (14) and retighten the knurled nut (i). Fix the screw connections (k) with the Allen key (not included in the scope of delivery) (Fig. 19a).

11.3.1 Cutting narrow workpieces (Fig. 23)

Longitudinal cuts of workpieces with a width of less than 120mm must always be made with the aid of a push stick (17). The push stick (17) is included in the scope of delivery. Replace a worn or damaged push stick (17) immediately.

1. Set the parallel stop (14) to suit the intended workpiece width.
2. Push the workpiece forward with both hands, and be sure to use a push stick (17) as a pushing aid in the area of the saw blade.
3. Always push the workpiece through to the end of the riving knife (3).

ATTENTION: For short workpieces, use the push stick as soon as you start cutting.

11.3.2 Cutting very narrow workpieces

Be sure to use a wooden push block when making longitudinal cuts in very narrow workpieces with a width of 30mm and less. The wooden push block is not included in the scope of delivery! (Available from your specialist dealer) Replace the wooden push block without delay when it becomes worn.

During sawing, workpieces can become jammed between the parallel stop and the saw blade, caught by the saw blade and then ejected at speed. For this reason, the lower guide surface of the parallel stop should be favoured. Shift the stop rail if required (see 10.4.2).

1. Adjust the parallel stop to the cutting width of the workpiece.
2. Use the wooden push block to push the workpiece against the stop rail and use the push stick (17) to push the workpiece through to the end of the riving knife (3).

11.3.3 Carrying out angled cuts (Fig. 24)

Angled cuts are always carried out using the parallel stop (14). The parallel stop (14) must always be fitted to the right of the saw blade.

Otherwise, workpieces can become jammed between the parallel stop and the saw blade during sawing and ejected at speed.

1. Adjust the saw blade to the desired angle.
2. Adjust the parallel stop (14) depending on the width and height of the workpiece.
3. Carry out the cut in accordance with the width of the workpiece.

11.4 Carrying out cross cuts (Fig. 25)

1. Push the transverse stop (31) into one of the two grooves (28a/b) of the saw table and set it to the required angle. If the saw blade (4) is also to be set at an angle, use the groove (28a) that prevents your hand and the transverse stop coming into contact with the saw blade guard.
2. Use the stop rail (30).
3. Press the workpiece against the transverse stop (31) / stop rail (30).
4. Switch on the saw.
5. Push the transverse stop (31) and workpiece towards the saw blade to carry out the cut. WARNING: Always hold the guided workpiece, never the free workpiece that is being cut.

6. Always push the transverse stop (31) until the workpiece has been fully cut through.

7. Switch off the saw again.

8. Only remove saw waste when the saw blade has come to a standstill.

11.5 Cutting chipboard

To prevent the cutting edges from breaking when cutting chipboard, the saw blade (4) must not be set higher than 5mm above the thickness of the workpiece.

11.6 After sawing

1. Switch off the circular table saw first and then the extraction system. The saw blade continues to run for a longer time.
2. Do not remove the cut waste on the saw table until the saw blade has returned to its resting position.
3. Disconnect the circular table saw from the mains by pulling the mains plug out of the power socket.
4. Allow the circular table saw to cool down completely.

11.7 Removing trapped material

WARNING! Risk of injury!

Improper handling of the circular table saw may result in serious injury.

• Switch off the circular table saw immediately and disconnect the mains plug from the power socket if the saw blade is jammed in the workpiece or other blockages occur.
• Use protective gloves and do not touch the saw blade with your bare hands.

11.8 Fitting/replacing the saw blade (Fig. 11+14)

WARNING: Pull out the mains plug and wear protective gloves.

1. Remove the saw blade guard (2) (see 9.2).
2. Remove the table inlay (5) by loosening the two countersunk head screws (25).
3. Insert the Allen key (h) (HX 6) in the screw and hold the motor shaft in place with the ring spanner (f) (size 10/22).

ATTENTION: Turn the screw in the direction of rotation of the saw blade. Remove the loosened screw.

1. Take off the outer flange and pull the old saw blade down and off the inner flange at an angle.
2. Clean the saw blade flange carefully with a wire brush before installing the new saw blade.
3. Insert the new saw blade in the reverse sequence and tighten.

ATTENTION: Observe the running direction, the cutting angle of the teeth must point in the running direction, i.e. forwards.

1. Fit and set the table inlay (5) and the saw blade guard (2) again (see 9.2 + 13.2 ).
2. Before working with the saw again, check that the protective devices are functioning properly.

12. Transport (fig. 26)

1. Always switch off the power tool before transport and disconnect it from the power supply.
2. Lower the saw blade as far as possible.
3. Wind up the mains cable.
4. Always carry the electric tool with at least one other person. Do not carry the machine by the table extensions, but only lift it by the housing.
5. Protect the electrical tool from impacts, shocks and severe vibrations, e.g. during vehicular transport.
6. Secure the power tool against toppling and slipping.
7. Never use protective devices for handling or transport.

13. Maintenance

Warning! Pull out the mains plug before carrying out any adjustments, maintenance or repair work!

13.1 General maintenance tasks

• Keep protective devices, air vents and the motor housing as free of dust and dirt as possible. Rub the device clean with a clean cloth or blow it off with compressed air at low pressure.
• We recommend that you clean the device directly after every use.
• Clean the device at regular intervals using a damp cloth and a little soft soap. Do not use any cleaning products or solvents; they could attack the plastic parts of the device.

Make sure that no water can penetrate the device interior.

• Oil the rotating parts once monthly to extend the life of the tool. Do not oil the motor.

13.2 Replacing the table inlay (Fig. 11)

WARNING: In the event of wear or damage the table inlay (5) must be replaced; otherwise there is an increased risk of injury.

1. Remove the two countersunk head screws of the table inlay (25) using a Phillips screwdriver (not included in the scope of delivery).
2. Remove the worn table inlay (5).
3. Installation of the new table inlay takes place in reverse order.

13.3 Carbon brushes

If excessive sparks are generated, have an electrician check the carbon brushes. Attention! The carbon brushes must only be replaced by an electrician.

13.4 Overload switch

The device motor is protected against overload with an overload switch (11a).

In the event of the nominal current being exceeded, the overload switch (11a) switches the device off.

If this happens, proceed as follows:

• Let the device cool down for several minutes.
• Press the overload switch (11a).
• Switch the device on by pressing the green "l" button.

13.5 Service information

With this product, it is necessary to note that the following parts are subject to natural or usage-related wear, or that the following parts are required as consumables.

Wearing parts*: Carbon brushes, saw blade, table inlays, push stick

• may not be included in the scope of supply!

Spare parts and accessories can be obtained from our Service Centre. To do this, scan the QR code on the cover page.

14. Storage

Store the device and its accessories in a dark, dry and frost-free place that is inaccessible to children. The optimum storage temperature lies between 5 and 30^ . Store the power tool in its original packaging. Cover the electric tool to protect it from dust or moisture.

Store the operating manual with the power tool.

15. Electrical connection

The electrical motor installed is connected and ready for operation. The connection complies with the applicable VDE and DIN provisions. The customer's mains connection as well as the extension cable used must also comply with these regulations.

• The product fulfils the requirements of EN61000-3-11 and may only be used at the following connection points: This means that use of the product at any freely selectable connection points is not allowed.
• Given unfavourable conditions in the power supply the product can cause the voltage to fluctuate temporarily.
• The product is intended solely for use at connection points that

a) do not exceed a maximum permissible mains impedance "Z" (Zmax. = 0.429 Ω), or
b) have a mains constant current carrying capacity of at least 100 A per phase.

• As the user, you are required to ensure, in consultation with your electric power company if necessary, that the connection point at which you wish to operate the product meets one of the two requirements, a) or b), named above.

15.1 Important information

In the event of overloading, the motor will switch itself off. After a cool-down period (time varies) the motor can be switched back on again.

15.2 Damaged electrical connection cable

The insulation on electrical connection cables is often damaged.

This may have the following causes:

• Pressure points, where connection cables are passed through windows or doors.

• Kinks where the connection cable has been improperly fastened or routed.

• Places where the connection cables have been cut due to being driven over.
  Insulation damage due to being ripped out of the wall outlet.

• Cracks due to the insulation ageing.

Such damaged electrical connection cables must not be used and are life-threatening due to the insulation damage.

Check the electrical connection cables for damage regularly. Ensure that the connection cables are disconnected from electrical power when checking for damage.

Electrical connection cables must comply with the applicable VDE and DIN provisions. Only use connection cables of the same designation.

The printing of the type designation on the connection cable is mandatory.

If it is necessary to replace the connection cable, this must be done by the manufacturer or their representative to avoid safety hazards.

15.3 AC motor

• The mains voltage must be 230V
• Extension cables up to 25m long must have a cross-section of 1.5 square millimetres.

Connections and repair work on the electrical equipment may only be carried out by electricians.

Please provide the following information in the event of any enquiries:

Type of current for the motor
Data of machine type plate
Data of motor type plate

Connection type Y

If the mains connection cable of this device is damaged, it must be replaced by the manufacturer, their service department or a similarly qualified person to avoid dangers.

16. Disposal and recycling

Information on packaging

The packaging materials are recyclable. Please dispose of packaging in an environmentally friendly manner.

Information on the German Electrical and Electronic Equipment Act (ElectroG)

Electrical and electronic appliances do not belong in household waste, but should be collected and disposed of separately.

• Used batteries or rechargeable batteries that are not installed permanently in the old appliance must be removed before disposal. Their disposal is regulated by the battery law.
• Owners or users of electrical and electronic appliances are obliged by law to return them after use.
• The end user bears personal responsibility for deleting his personal data from the old appliance to be disposed of.
• The symbol of the crossed-through rubbish bin means that electrical and electronic appliances may not be disposed of in the household rubbish.

• Electrical and electronic appliances can be handed in at the following places at no charge:

• Public disposal or collection points (e.g. municipal works yards).

• Points of sale of electrical appliances (stationary and online) provided traders are obliged to take them back or offer this voluntarily.

• Up to three waste electrical devices per type of device, with an edge length of no more than 25 centimetres, can be returned free of charge to the manufacturer without prior purchase of a new device from the manufacturer or taken to another authorised collection point in your vicinity.
  Further supplementary take-back conditions of the manufacturers and distributors can be obtained from the respective customer service.

• If the manufacturer delivers a new electrical appliance to a private household, the manufacturer can arrange for the free collection of the old electrical appliance upon request from the end user. Please contact the manufacturer's customer service for this.

• These statements only apply to appliances that are installed and sold in the countries of the European Union and are subject to European Directive 2012/19/EU. Different provisions may apply to the disposal of electrical and electronic appliances in countries outside the European Union.

17. Troubleshooting

The following table shows fault symptoms and describes remedial measures in the event of your machine failing to work properly. If you cannot localise and rectify the problem with this, please contact your service workshop.

Fault Possible cause Remedy
Saw blade is loose after the motor is switched off	Fixing nut not tight enough Tighten fixing	nut, right-hand thread
Motor does not start	Mains fuse blown Check mains fuse
	Extension cable defective Replace the extension cable
	Connection to the motor or switch not OK	Have this checked by an electrician
	Motor or switch faulty Have this checked by an electrician
Motor not supplying power, fuse tripping	Cross section of the extension cable insufficient	see "Electrical connection"
	Overload due to blunt saw blade	Replacing the saw blade
Burnt areas on the cutting surface	Blunt saw blade	Have an authorised sharpening service sharpen the saw blade or replace it
	Incorrect saw blade	Replace saw blade

Table des matieres: Page:

EC Declaration of Conformity

hereby declares the following conformity under the EU Directive and standards for the following article

1

Noise: measured L_AA = xx dB(A); guaranteed L_AA = xx dB(A)

P = xx KW; L/Ø = cm

Notified Body:

Notified Body No.:

2016/1628/EU

Emission. No:

Standard references:

EN 62841-1:2015; EN62841-3-1:2014/A11:2017EN 55014-1:2017/A11:2020; EN 55014-2:2015;

EN 61000-3-2014; EN IEC 61000-3-2:2019; EN 61000-3-11:2000

This declaration of conformity is issued under the sole responsibility of the manufacturer.

The object of the declaration described above fulfils the regulations of the directive 2011/65/EU of the European Parliament and Council from 8th June 2011, on the restriction of the use of certain hazardous substances in electrical and electronic equipment.

Subject to change without notice

Documents registrar: Matthias Herz

Günzburger Str. 69, D-89335 Ichenhausen

Garantie DE

Apparent defects must be notified within 8 days from the receipt of the goods. Otherwise, the buyer's rights of claim due to such defects are invalidated. We guarantee for our machines in case of proper treatment for the time of the statutory warranty period from delivery in such a way that we replace any machine part free of charge which provably becomes unusable due to faulty material or defects of fabrication within such period of time. With respect to parts not manufactured by us we only warrant insofar as we are entitled to warranty claims against the upstream suppliers. The costs for the installation of the new parts shall be borne by the buyer. The cancellation of sale or the reduction of purchase price as well as any other claims for damages shall be excluded.

Garantie FR