W-1.0X610A - Manual bending tool Vevor - Free user manual and instructions
Find the device manual for free W-1.0X610A Vevor in PDF.
| Brand | Vevor |
| Model | W-1.0X610A |
| Category | Manual bending tool |
| Product type | Manual sheet metal brake (pan & box brake) |
| Maximum bending length | 610 mm (24 inches) |
| Maximum bending thickness (steel) | 1 mm (20 Ga) |
| Maximum bending thickness (stainless steel) | 0.912 mm (20 Ga) |
| Bending angle | 0 - 135° (adjustable) |
| Power source | Manual (clamping handles and bending levers) |
| Main functions | Sheet metal bending for making trays, boxes, channels, angles |
| Adjustable stop | Yes, for repeated bends |
| Adjustable counterweight | Yes, to balance the bending sheet |
| Multiple clamping fingers | Included (different widths) |
| Compatible materials | Mild steel, stainless steel (and other metals within thickness limit) |
| Safety | Safety glasses, leather gloves, safety shoes, fitted clothing |
| Maintenance | Weekly lubrication of oil ports (oil #30W), regular cleaning |
| Cleaning | Use a degreaser or solvent cleaner; do not use acetone or brake cleaner |
| Spare parts | Parts list provided in the manual (ref. 1-40) |
| Repairability | Maintenance by qualified personnel; adjustments accessible to the user |
| General information | Manual bending, requires a concrete floor and anchoring |
Frequently Asked Questions - W-1.0X610A Vevor
Attach the counterweight by inserting the rod into the receiver tube and tightening the hex bolts.
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USER MANUAL W-1.0X610A Vevor
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HAND BENDING
OPERATION MANUAL
MODEL: W-1.0X610A
We continue to be committed to provide you with tools at competitive prices. "Save Half", "Half Price" or any other similar expressions used by us only represent the savings you might benefit from buying certain tools with us compared to top brands and does not necessarily mean to cover all categories of tools offered. We kindly remind you to verify carefully when placing an order with us that you are actually saving half in comparison with the top major brands.
VEVOR®
TOUGH TOOLS, HALF PRICE
HAND BENDING
MODEL: W-1.0X610A
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Have product questions? Need technical support? Please feel free to contact us:
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This is the original instruction. Please read all manual instructions carefully before operating. VEVOR reserves the right to interpret the user manual. The appearance of the product shall be subject to the product you received. Please forgive us that we won't inform you of any technology or software updates on our product.
Unpacking
The Pan & Box Brake is shipped from the manufacturer in a carefully packed plywood case. Thoroughly inspect the product upon opening the package.
After unpacking the unit, carefully inspect for any damage that may have occurred during transit. Check for loose, missing, or damaged parts. Immediately report missing parts to dealer.
If damage has occurred, shipping damage claims must be filed with the carrier and are the responsibility of the user.
Specifications
The Model W-4816Z Pan & Box Brake is hand operated and capable of bending up to 16 ga. (1.52mm) mild steel and 20 ga. (.912mm) steel 48" (1219mm) long, allowing it to fabricate pans, channels, angles, and other shapes. Adjustable counterweights allow the operator to balance the bending leaf to correspond to material thickness. An adjustable stop gauge is included to allow the operator to perform repeat bends.
Model.....W-1.0 X 610A
Bending Length....24 " (610mm)
Bending Thickness....20Ga (1mm)
Bending Angle.... 0 - 135°
SAVE THESE INSTRUCTIONS
Thank you for purchasing our W-4816Z Pan and Box Brake. Before attempting to operate your new tool, please read these instructions thoroughly. You will need these instructions for the safety warnings, precautions, assembly, operation, maintenance procedures, parts list, and diagrams. Keep your invoice number with these instructions. Write the invoice number on the inside of the front cover. Keep the instructions and invoice in a safe, dry place for future reference.
General Safety Information

CAUTION
For your own safety, read all of the instructions and precautions before operating the tool.
SAFETY RULES
- Wear proper apparel. Do not wear loose clothing, gloves, neckties, bracelets, or other jewelry which may get caught in moving parts of the machine.
- Wear protective hair covering to contain long hair.
- Wear safety shoes with non-slip soles.
- Wear safety glasses. Everyday glasses have only impact resistant lenses. They are NOT safety glasses.
- Be alert and think clearly. Never operate tools when tired, intoxicated, or when taking medications that cause drowsiness.
- Keep work area clean. Cluttered work areas invite accidents.
- Work area should be properly lit.
- Keep visitors at a safe distance from work area.
- Keep children out of workplace. Make workshop childproof. Use padlocks to prevent any unintentional use of tools.
- Assemble only according to these instructions. Improper assembly can create hazards.
- When tools are not in use, store them in a dry, secure place out of reach of children. Inspect the tools prior to storage and before reuse.
- Maintain product labels and nameplates. These carry important safety information.
KNOW HOW TO USE TOOL
- Use the right tool for the job. DO NOT attempt to force a small attachment to do the work of a large industrial tool. DO NOT use a tool for a purpose for which it was not intended.
- Do not force tool. Your machine will do a better and safer job if
Do not use inappropriate attachments in an attempt to exceed the machine's rated capacity.
- Overloading the machine. By overloading the machine, you may cause injury from flying parts. Do not exceed the specified machine capacity.
- Machine usage. Do not use the brake as a press or crushing tool.
- Dressing material edges. Before bending sheet metal, always chamfer and deburr all sharp edges.
- Dressing material edges. Before bending sheet metal, always chamfer and deburr all sharp edges. 6. Blade adjustments and maintenance. Always keep blades sharp and properly adjusted for optimum performance. 7. Check for damaged parts. Before using any tool or machine, carefully check any part that appears damaged. Check for alignment and binding of moving parts that may affect proper machine operation.

WARNING
The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur. It must be understood by the operator that common sense and caution are factors that cannot be built into this product, but must be supplied by the operator.
Important:
Your machine may be shipped with a rustproof waxy oil coating on the exposed unpainted metal surfaces. To remove this protective coating, use a degreaser or solvent cleaner. For a more thorough cleaning, some parts will occasionally have to be removed. Do not use acetone or brake cleaner as they may damage painted surfaces.
Follow manufacturer's label instructions when using any type of cleaning product. After cleaning, wipe unpainted metal surfaces with a light coat of quality oil or grease for protection.

WARNING
Do not use gasoline or other petroleum products to clean the machine. They have low flash points and can explode or cause fire.

CAUTION
When using cleaning solvents, work in a well-ventilated area. Many of these solvents are toxic if inhaled.
Assembly
IMPORTANT:
Consider the following when looking for a suitable location to place the machine:
- Overall weight of the machine.
- Weight of material being processed.
- Sizes of material to be processed through the machine.
- Space needed for auxiliary stands, work tables, or other machinery.
- Clearance from walls and other obstacles.
- Maintain an adequate working area around the machine for safety.
- Have the work area well illuminated with proper lighting.
- Keep the floor free of oil and make sure it is not slippery.
- Remove scrap and waste materials regularly, and make sure the area is free from obstructing objects.
- If long lengths of material are to be fed into the machine, make sure that they will not extend into any aisles.
Before beginning assembly, take note of the following precautions and suggestions.
- Is the machine bolted to the pallet? Before attempting any of the assembly procedures, remove all of the loose parts and hardware and unbolt the machine from the pallet.
- LEVELING: The machine should be sited on a level, concrete floor. Provisions for securing it should be in position prior to placing the machine. The accuracy of any machine depends on the precise placement of it to the mounting surface.
- FLOOR: This tool distributes a large amount of weight over a small area. Make certain that the floor is capable of supporting the weight of the machine, work stock, and the operator. The floor should also be a level surface. If the unit wobbles or rocks once in place, be sure to eliminate this by using shims.
- WORKING CLEARANCES: Take into consideration the size of the material to be processed. Make sure that you allow enough space for the machine to operate freely.
Anchoring the Machine
- Position the machine on a firm and level concrete floor.
- Maintain a safe operating distance around the machine.
- Anchor the machine to the floor, as shown in the diagram, using bolts and expansion plugs or sunken tie rods to connect through holes in the base of the stand. (Pic. 1)

Attaching the Counterweight
- Have a helper hold the counterweight.
- Back off the two hex bolts and slide the counterweight rod into the receiver.
- When the rod is flush with the bottom of the receiver, tighten the hex bolts. (Pic. 2)

NOTE
DO NOT use the counterweight handle to raise the bending leaf. You damage the hinges or the bending leaf.
Adjusting the Stop Rod
The stop rod is used for repeat bending when you want the bending stop at the same position each time.
- Loosen the stop nut and washer and make your bend, stopping at the top of the bend.
- Tighten the nut and washer up to the stop block.
- The bending angle can now be repeated until reset by the operator.
Adjusting the Setback
Setback is the distance from the front edge of the finger to the front of the clamp block as shown in the picture. This distance is determined by
the gauge (thickness) of the piece part and the inside radius of the bend. Setback is typically 1-1/2 to 2 times the material thickness. (Pic. 4)

- To adjust, make sure all the fingers are properly aligned to each other and the hold-down assembly is not locked in the down position.
- Loosen the setscrews (C) at the back of the hold-down assembly (Pic. 5).
- Insert a tool, such as an Allen wrench, into one of the spoke holes of the eccentric hub and rotate it, which moves the hold-down assembly either forward or back.
- When the fingers are at the correct setback distance and parallel to the clamp block edge, tighten the setscrews (C).

Adjusting the Clamping Pressure

CAUTION
- Excessive clamping pressure can "pre-load" and permanently distort the material. Do not bend material heavier than the rated capacity, even in short lengths.
- Use material with square-sheared edges. (A rolled edge will cause bowing.) Bending a round object will warp or nick the clamp edge.
- Adjust the clamp pressure accordingly for different metal gauges. Do not use a pipe extension on the clamp bars to get more leverage.
The clamping pressure may have to be adjusted as the thickness of the piece part changes. A suitable pressure should have a medium resistance when pulling back on the hold-down handle(s). At the end of the stroke, there should be a definite locking of the piece part under the clamp. To adjust the pressure, move the nuts on the threaded link shaft either up or down.
- To adjust the clamping pressure, tighten both sides of the clamping leaf with a piece part in the brake.
a. If the clamping pressure seems light and the piece part is loose under the clamp, move the adjusting nuts UP.
b. If the clamping pressure seems hard and you can't lock the handle, move the adjusting nuts DOWN.
c. Once the pressure feels right, no further adjustments are necessary for this thickness of piece part. (When changing thickness, it may become necessary to adjust again.)
- Remove the piece part from under the clamping leaf, lock down with the handles, and loosen pressure on the top nut.
- Unlock the clamping leaf and turn the bottom nut 1/2 turn in the desired direction.
- Lock the clamping leaf, re-tighten the top nut, and repeat Step 1 until the desired pressure is reached.

Clamp Alignment (end to end)
Make a 90° test bend about 2" (50.8 mm) in from each end of the machine. Stack the bent strips on top of each other and check that they are bent to the same degree.
If a strip is over bent, increase the setback distance on that side. If it is under bent, decrease the setback distance on that side. Again, move the setback adjustment past the desired set back point, and then forward to remove the slack.
Bending Wing Alignment
Bending accuracy is dependent on the top surface of the bending leaf, the attached bending wing being flush with the top face of the clamp block when the bending leaf is in the lowered position. If it appears that adjustment is necessary, contact the local service team or manufacturer.
Operation
When performing basic bending operations it is important that the fingers of the brake are parallel with the edge of the clamping block. Also make sure to have the proper setback and clamping pressure set for the thickness of material being bent.

CAUTION
Always wear proper eye protection with side shields, safety footwear, and gloves to protect from burrs and sharp edges.

CAUTION
Keep hands and fingers clear of the clamping beam. Stand off to the machine to avoid getting hit with the bending apron as it comes up.

CAUTION
When handling large heavy sheets make sure they are properly supported.
Bending Sheet Metal
- Lift and rotate the clamping handle (clockwise) to raise the clamp assembly.
- Insert the piece part between the clamp block and the brake finger.
- Align the fingers of the hold-down assembly to the scribed bend on the piece part and clamp in place by pulling the clamp handle back.
NOTE
DO NOT force the clamping handle. The holding pressure only needs to be tight enough to hold the sheet metal from moving when bending.
- Pull up on the bending leaf handles until the piece part has reached the desired bend angle.
- Lower the bending leaf, raise the hold-down assembly, and remove the bent piece part.
- If you are doing box and pan bending, choose fingers that closely match the dimensions of the finished piece.
BENDING ALLOWANCE
In order to bend sheet metal accurately, you will need to consider the length of each bend. This is referred to as bend allowance. Subtract the bend allowance from the sum of the outside dimensions of the piece to obtain the actual overall length or width of the piece. Because of differences in sheet metal hardness, and whether the bend is made with the grain against it, exact allowances must sometimes be made by trial and error. However, bend allowances for general use can be obtained from metalworking books or from the Internet.
UNDERSTANDING SPRINGBACK
Springback, also known as elastic recovery, is the result of the metal wanting to return to its original shape after undergoing compression and stretch. After the bending leaf is removed from the metal and the pressure is released, the piece part relaxes, forcing the bent portion of the metal to return slightly to its original shape.
The key to obtaining the correct bend angle is to over-bend the metal and allow it to spring back to the desired angle. All metals exhibit some amount of springback.

CAUTION
It must be determined by the customer that materials being processed through the machine are NOT potentially hazardous to the operator or persons working nearby.
When selecting materials, keep these instructions in mind:
- Material must be clean and dry (without oil).
- Material should have a smooth surface so it processes easily.
- Dimensional properties of material must be consistent and not exceed the machine capacity values.
- Chemical structure of material must be consistent.
- Buy certificated steel from the same vendor when possible.
LUBRICATION AND MAINTENANCE

WARNING
Maintenance should be performed on a regular basis by qualified person. Always follow proper safety precautions when working on or around any machinery.
- Check daily for any unsafe conditions and fix immediately.
- Check that all nuts and bolts are properly tightened.
- On a weekly basis clean the machine and the area around it.
- Lubricate threaded components and sliding devices.
- Apply rust inhibitive lubricant to all non-painted surfaces.
Oil Ports
Using an oil can with a good quality #30W oil, apply 5-6 drops into the ports on both ends of the machine. Repeat weekly or more
often depending on usage. Wipe off any excess oil.

NOTE
Proper maintenance can increase the life expectancy of your machine.
TROUBLESHOOTING
| FAULT | PROBABLE CAUSE | REMEDY |
| INACCURATE BENDS | 1. Fingers are not aligned2. Setback distance is no equal from one side to th other3. Clamping assembly is holding piece part securely | Follow proper finger alignment procedure.Accurately measure distance and set accordingly.Re-adjust the clamping pressure. |
| BENDING LEAF HARD TO LIFT AND BEND. | 1. Exceeding the bending limits of the brake.2. Counterweight is not o leaf. | Do not bend material thicker than the machin was designed for.Attach the counterweigh to lessen force needed lift bending leaf. |

| Ref. | Description | QTY. |
| 1 | Nut M18 | 2 |
| 2 | Left Eccentric Handle | 1 |
| 3 | Big Washer | 2 |
| 4 | Left Connecting Rod | 1 |
| 5 | Washer | 2 |
| 6 | Spacer Bush | 2 |
| 7 | Cotter Pin φ4X25 | 4 |
| 8 | Pin φ16X70 | 2 |
| 9 | Eccentric Shaft | 2 |
| 10 | Set Screw M8X8 | 4 |
| 11 | Upper Die Framework | 1 |
| 12 | Right Eccentric Handle | 1 |
| 13 | Right Connecting Rod | 1 |
| 14 | M12 | 4 |
| 15 | M10X25 | 18 |
| 16 | Brake Dies 4" | 5 |
| 17 | Brake Dies 3" | 6 |
| 18 | Brake Dies 2" | 5 |
| 19 | Clamp Plate 63mm | 5 |
| 20 | Clamp Plate 45mm | 6 |
| Ref. | Description | QTY. |
| 21 | Clamp Plate 34mm | 5 |
| 22 | Frame | 1 |
| 23 | Case | 4 |
| 24 | Shaft Ring Φ18 | 4 |
| 25 | Shaft | 2 |
| 26 | Shaft | 2 |
| 27 | Cotter Pin φ5X25 | 2 |
| 28 | Hex. Bolt M10X35 | 1 |
| 29 | Flat Gasket Φ10 | 1 |
| 30 | Counterweight | 1 |
| 31 | Counterweight Rod | 1 |
| 32 | Set Screw M12X20 | 2 |
| 33 | Bending Leaf | 1 |
| 34 | Hex. Bolt M8X16 | 7 |
| 35 | Φ8 | 7 |
| 36 | Limit Angle plate | 1 |
| 37 | Handle Grip | 2 |
| 38 | Φ18 | 2 |
| 39 | Φ16 | 2 |
VEVOR®
TOUGH TOOLS, HALF PRICE
Technical Support and E-Warranty Certificate
www.vevor.com/support
VEVOR®
TOUGH TOOLS, HALF PRICE
We continue to be committed to provide you tools with competitive price. "Save Half", "Half Price" or any other similar expressions used by us only represent of savings you might benefit from buying certain tools with us compared top brands and does not necessarily mean to cover all categories of tools offered are kindly reminded to verify carefully when you are placing an order with us actually saving half in comparison with the top major brands.
VEVOR®
TOUGH TOOLS, HALF PRICE
HAND BENDING
MODEL: W-1.0X610A

NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
Technical Support and E-Warranty Certificate www.vevor.com/support
This is the original instruction. Please read all manual instructions carefully before operating. VEVOR reserves a clear interpretation of the user manual. The appearance of the product shall be subject to the product you received. Please forgive us that we won't inform you if there are any technology or software updates on our product.
Unpacking
NOTE
NOTE
We continue to be committed to providing you with tools at competitive prices. "Save Half", "Half Price" or any other similar expressions used by us only represent the savings you might benefit from buying certain tools with us compared to top brands and does not necessarily mean to cover all categories of tools offered. You are kindly reminded to verify carefully when you are placing an order with us that you are actually saving half in comparison with the top major brands.
VEVOR®
TOUGH TOOLS, HALF PRICE
HAND BENDING
MODEL: W-1.0X610A
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
Technical Support and E-Warranty Certificate www.vevor.com/support
This is the original instruction, please read all manual instructions carefully before operating. VEVOR reserves a clear interpretation of the user manual. The appearance of the product shall be subject to the product you received. Please forgive us that we won't inform you of any technology or software updates on our product.
Unpacking
Bending thickness 20Ga (1mm)
NOTE
NOTE
www.vevor.com/support
VEVOR®
TOUGH TOOLS, HALF PRICE
We continue to be committed to providing you with tools at competitive prices. "Save Half", "Half Price" or any other similar expressions used by us only represent the savings you might benefit from buying certain tools with us compared to top brands and does not necessarily mean to cover all categories of tools offered. We kindly remind you to verify carefully when placing an order with us that you are actually saving half in comparison with the top major brands.
VEVOR®
TOUGH TOOLS, HALF PRICE
HAND BENDING
MODEL: W-1.0X610A
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
Technical Support and E-Warranty Certificate www.vevor.com/support
This is the original instruction. Please read all manual instructions carefully before operating. VEVOR reserves a clear interpretation of the user manual. The appearance of the product shall be subject to the product you received. Please forgive us that we won't inform you of any technology or software updates on our product.
Unpacking
NOTE
UNDERSTANDING SPRINGBACK
NOTE
www.vevor.com/support
VEVOR®
TOUGH TOOLS, HALF PRICE
We continue to be committed to providing you with tools at competitive prices. "Save Half", "Half Price", or any other similar expressions used by us only represent the savings you might benefit from buying certain tools with us compared to top brands and does not necessarily mean to cover all categories of tools offered. We kindly remind you to verify carefully when placing an order with us that you are actually saving half in comparison with the top major brands.
VEVOR®
TOUGH TOOLS, HALF PRICE
HAND BENDING
MODEL: W-1.0X610A
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
Technical Support and E-Warranty Certificate www.vevor.com/support
This is the original instruction. Please read all manual instructions carefully before operating. VEVOR reserves a clear interpretation of the user manual. The appearance of the product shall be subject to the product you received. Please forgive us that we won't inform you if there are any technology or software updates on our product.
Unpacking
NOTE
NOTE
www.vevor.com/support
VEVOR®
TOUGH TOOLS, HALF PRICE
We continue to be committed to providing you with tools at competitive prices. "Save Half", "Half Price", or any other similar expressions used by us only represent the savings you might benefit from buying certain tools with us compared to top brands, and does not necessarily mean to cover all categories of tools offered. We are kindly reminded to verify carefully when you are placing an order with us that you are actually saving half in comparison with the top major brands.
VEVOR®
TOUGH TOOLS, HALF PRICE
HAND BENDING
MODEL: W-1.0X610A
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
Technical Support and E-Warranty Certificate www.vevor.com/support
This is the original instruction, please read all manual instructions carefully before operating. VEVOR reserves a clear interpretation of the user manual. The appearance of the product shall be subject to the product you received. Please forgive us that we won't inform you if there are any technology or software updates on our product.
Unpacking
.31" (7.87mm)
.50" (12.7mm)
NOTE
NOTE
www.vevor.com/support
VEVOR®
TOUGH TOOLS, HALF PRICE
Technical Support and E-Warranty Certificate www.vevor.com/support
HAND BENDING
USER MANUAL
MODEL: W-1.0X610A
We continue to be committed to providing you with tools at competitive prices. "Save Half", "Half Price", or any other similar expressions used by us only represent savings you might benefit from buying certain tools with us compared to top brands, and do not necessarily mean that all categories of tools offered are covered. We kindly remind you to verify carefully when placing an order with us to ensure that you are actually saving half in comparison with the top major brands.
VEVOR®
TOUGH TOOLS, HALF PRICE
HAND BENDING
MODEL: W-1.0X610A
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
Technical Support and E-Warranty Certificate www.vevor.com/support
This is the original instruction. Please read all manual instructions carefully before operating. VEVOR reserves the right to interpret the user manual. The appearance of the product shall be subject to the product you received. Please forgive us that we won't inform you of any technology or software updates on our product.
Unpacking
NOTE
NOTE
www.vevor.com/support
VEVOR®
TOUGH TOOLS, HALF PRICE
We continue to be committed to providing you with tools at competitive prices. "Save Half", "Half Price", or any other similar expressions used by us only represent the savings you might benefit from buying certain tools with us compared to top brands, and do not necessarily mean that all categories of tools offered are covered. We kindly remind you to verify carefully when placing an order with us to ensure that you are actually saving half in comparison with the top major brands.
VEVOR®
TOUGH TOOLS, HALF PRICE
HAND BENDING
MODEL: W-1.0X610A
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
Technical Support and E-Warranty Certificate www.vevor.com/support
This is the original instruction. Please read all manual instructions carefully before operating. VEVOR reserves the right to interpret the user manual. The appearance of the product shall be subject to the product you received. Please forgive us that we won't inform you of any technology or software updates on our product.
Unpacking
Attaching the counterweight
NOTE
NOTE
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