RCFW-220PRO - Choppers Royal Catering - Free user manual and instructions

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Royal Catering RCFW-220PRO - Choppers
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Product type Professional meat grinder
Brand Royal Catering
Model RCFW-220PRO
Dimensions (W x D x H) 60.2 x 45.4 x 26.2 cm
Weight 24 kg
Power supply 230 V AC, 50 Hz
Power 1100 W
Maximum output 220 kg/h
Grille hole diameter 8 mm and 5 mm
Housing material Stainless steel and aluminum
Main functions Grinding, forward/reverse, emergency stop
Integrated safety Protection relay, emergency stop, overload protection
Cleaning and maintenance Easy disassembly, clean parts with hot water (50°C) and neutral detergent
Available spare parts Grilles, knives, worm screw, fixing nuts
Repairability Reserved for specialist technician; after-sales service after warranty
Operating ambient temperature 5 to 35 °C
Included accessories Tray, pusher, grilles (8 mm, 5 mm), knife, worm screw
Warranty Under conditions: no unauthorized opening, use of original accessories
Standards met IEC/EN 60335-2-64, EN 12331

Frequently Asked Questions - RCFW-220PRO Royal Catering

How to assemble the RCFW-220PRO meat grinder?
Attach the worm screw housing to the appliance using the fixing screw. Insert the worm screw, place the knife on the square connector, then attach the grille and tighten the locking nut.
What is the power of the appliance?
The motor develops a power of 1100 W at 230 V, allowing a maximum output of 220 kg/h.
How to clean the meat grinder?
Disassemble all parts in contact with food. Clean them with hot water (50°C) and a neutral detergent. Clean the housing with a damp cloth. Never use a water jet.
What to do if the motor stops during use?
The overheat protection may have been triggered. Press the OFF/REVERSE button to stop, then wait a few moments. If the problem persists, check that the worm screw is not blocked.
How to unclog the meat grinder?
Immediately stop the motor with OFF/REVERSE. Operate reverse (REVERSE button) for 1 to 2 seconds. If that is not enough, unplug, disassemble and clean the parts.
Can I grind frozen products?
No, the appliance is designed exclusively for fresh meat. Never use frozen products, as this could damage the motor and blades.
How to get a finer grind?
Use a grille with smaller holes (5 mm) and/or pass the meat through the grinder a second time.
What to do if the worm screw housing vibrates?
Stop the appliance and unplug it. Check that the side fixing screw is tightened, as well as the locking nut. If the problem persists, disassemble and clean.
What is the product warranty?
The warranty is void if the appliance is opened without authorization from after-sales service, if non-original accessories are used, or if the cleaning instructions are not followed.
How to contact after-sales service?
Have your invoice number and serial number (on the label) ready. Describe the problem precisely, with photos if possible. Never open the appliance without prior agreement.

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USER MANUAL RCFW-220PRO Royal Catering

Royal Catering RCFW-220PRO - 1

Contents | Content | Treść | Obsah | Contenu | Contenuto | Contenido

German 3

English 16

Polish 28

Czech 42

French 53

Italian 66

Spanish 79

Hungarian 92

OPERATING INSTRUCTIONS

Royal Catering RCFW-220PRO - 2

PREFACE

I GENERAL INFORMATION

  1. ON 2. OFF 3. TURN OVER 4. Emergency stop (red) 5. Start button (green)

5.2 Assembly

Model RCFW 220EXPERTExploded view diagram of a mechanical device with numbered parts for identification

This instruction manual provides the customer with all necessary information about the appliance and the manufacturing standards applied, as well as all instructions for use and maintenance, so that the appliance can be used correctly and maintain its efficiency over time.

This instruction manual is intended for the end user and for service personnel.

INDEX

I INFORMATION ABOUT THE APPLIANCE

I.1 General Warnings

1.2 Safety Features Installed

1.3 Appliance Description

I.3.1 General Description

1.3.2 Constructive Characteristics

1.3.3 Appliance Elements

2 TECHNICAL DATA

2.1 Technical Characteristics

3 CONSIGNING THE APPLIANCE

3.1 Checking Packaging upon Consignment

3.2 Disposing of Packaging

4 INSTALLING THE APPLIANCE

4.1 Appliance Location

4.2 Wiring Diagrams RCFW 120PRO/RCFW 220PRO/RCFW 220EXPERT

4.3 Functional Check

5 USING THE APPLIANCE

5.1 Controls

5.2 Setting up the RCFW 120PRO/RCFW 220PRO/RCFW 220EXPERT FOR USE

5.3 Filling the Mincer (see fig 5)

6 REGULAR CLEANING

6.1 Generalities

6.2 Procedure to follow for Cleaning the Appliance

7 MAINTENANCE

7.1 Generalities

7.2 Foot Supports

7.3 Power Supply Cable

7.4 Push Button Label

7.5 Disk and Blade

8 SCRAPPING

8.1 Security

8.2 Customer Service

I INFORMATION ABOUT THE APPLIANCE

I.1 General Warnings

- The appliance must only be used by personnel who have carefully studied this manual and understood all the safety standards described herein.

- Although safety devices are installed on the appliance, avoid touching the moving parts with your hands and avoid touching the appliance with wet hands.

- Before cleaning or servicing the appliance, disconnect the electricity power supply.

- When cleaning or servicing the RCFW 120PRO/RCFW 220PRO/RCFW 220EXPERT (safety protections removed), take into consideration all possible hazards - Residual Risks.

- When cleaning or servicing the appliance, always concentrate on what you are doing and avoid any possible distractions.

- WARNING: The machine should be repaired by the manufacturer or agent if the machine faults.

- If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified persons in order to avoid a hazard.

- Check the electricity power cable on a regular basis (to avoid electrical hazards and twists in the cable, always completely unwind it); a worn or damaged cable causes a dangerous electrical hazard; avoid pressing the cable with weights or leaving it on heated or sharp cutting surfaces, and avoid pulling the cable to remove the plug from the socket.

- If the RCFW 120PRO/RCFW 220PRO/RCFW 220EXPERT has a presumed malfunction or does not work correctly, do not use it or repair it. Contact the "Service Centre".

  • This appliance is designed only for mincing meat in the mincer. Do not use this appliance for frozen food or non-food products and do not insert any metallic objects into the mincer.
  • Do not mince without using the pestle.

The manufacturer cannot be held responsible for the following situations:

  • If the appliance or safety devices are tampered with by unauthorized personnel; • If non-original spare parts are used;
  • If the instructions given in this manual are not carefully followed or respected;
  • If unsuitable cleaning products (inflammable, corrosive or toxic) are used to clean the appliance.

1.2 Safety Features Installed

Safety features against electrical hazards conform to standards IEC/EN60335-2-64, whereas mechanical safety features conform to EN/IEC60335-2-64.

The RCFW 120PRO/RCFW 220PRO/RCFW 220EXPERT is fitted out with:

Relay in the command circuit for restarting the appliance if there is a power cut;

The RCFW 120PRO/RCFW 220PRO/RCFW 220EXPERT is fitted out with electrical and mechanical safety protections that conform to the standards in force. These protections are for when the appliance is working and when it is being cleaned or serviced. However, there are RESIDUAL RISKS that cannot be completely eliminated and are indicated by the wording CAUTION in this manual. These risks refer to the risk of being cut or injured when handling the blade on the RCFW 120PRO/RCFW 220PRO/RCFW 220EXPERT while cleaning.

1.3 Appliance Description

1.3.1 General Description

We have designed and manufactured the RCFW 120PRO/RCFW 220PRO/RCFW 220EXPERT guaranteeing:

  • Maximum safety when using, cleaning, and servicing.
  • Maximum hygiene thanks to a meticulous selection of materials that come into contact with food products, and thanks to the elimination of any sharp and rough edges that come into contact with the product. Cleaning is easy and thorough.

• The appliance can be easily stripped. - Robust and stable components and structure. • Maximum reduced noise level thanks to the geared transmission and oil bath. - Easy to handle.

1.3.2 Construction Characteristics

RCFW 120PRO/RCFW 220PRO/RCFW 220EXPERT is made from stainless steel and aluminum alloy for food appliances. These metals are ideal regarding hygiene; they are also acid and salt resistant and rust proof.

1.3.3 Components

Fig. 1Labeled diagram of a manual milling machine with numbered parts for identification

  1. 1. controls 2. base 3. knob 4. lock nut 5. mincer block 6. face cover 7. food tray 8. power cable 9. stop button switch 10. start button switch 11. body 12. heel cover 13. brace 14. pestle

2 TECHNICAL DETAILS 2.1 Technical Characteristics

Fig. 2

Model RCFW 120PRORCFW 220PRORCFW 220EXPER
Voltage (V) 230
Power (W) 850 11001100
Holes in disk (mm) 6/88/510/6/5
Production max. kg/h120 220220
Weight kg23,52423,7

CAUTION: The appliance is designed for the electrical specifications given on the plate applied to the rear of the appliance; before connecting to the electricity power supply, refer to chapter 4.2 Connecting to the Electricity Supply.

3 CONSIGNING THE APPLIANCE

3.1 Checking Packaging upon Consignment

When the goods are received, proceed with opening the packaging if there are no signs of damage. If when the goods are delivered there are signs of damage to the packaging, such as agent or courier, and within three days from the date indicated on the documents, draw up a detailed list and report of all damage to the goods. Do not turn the packed goods upside down! When transporting the package, make sure its four main points are firmly secured (maintain the goods parallel to the ground).

3.2 Disposing of Packing

The various items used for packaging (cardboard, plastic straps, polyurethane foam) should be conserved, so that the device can be sent back to the service center in best conditions in case of problem.

4 INSTALLING THE APPLIANCE 4.1 Appliance Location

The work surface where the RCFW 120PRO/RCFW 220PRO/RCFW 220EXPERT will be located must be suitable for the size of the appliance, please refer to the measurements given in FIG 2. The work surface must be level and dry and at a height of 80 cm from the ground with a temperature between 5°C and 35°C.

The power cord connected with the appliance must be reliable grounding.

4.3 Wiring Diagram

Fig. 3L AC230v-240v/50Hz N PE C LD QAF TA C HK 1 2 3 4 over turn 6 8 m2 n1 RJ a1 c2 c1

4.4 Functional Check

To check the appliance works correctly proceed as follows:

- Turn to the place of "on" and check that the screw feeder rotates anti-clockwise to the outlet opening of the RCFW 120PRO/RCFW 220PRO/RCFW 220EXPERT

  • Turn to "off", The appliance stop work;
  • If the appliance automatically stops. Press the reverse button "turn over" check the screw feeder changes direction and starts turning clockwise.

5 USING THE APPLIANCE

5.1 Controls

Fig. 4

Technical diagram of a mechanical device with numbered components for identification

  1. Start button „on“ 2. Stop button „off“ 3. Reverse button „turn over“
  2. Stop button (red) 5. Start button (green)

5.2 Setting up the RCFW 120PRO/RCFW 220PRO/RCFW 220EXPERT for use

N.B.: Before using the appliance, make sure all removable components are secured in position (see fig. 6).

- Mount the mincer outlet and lock it into position using the handle located on the side of the union;

- Mount the screw feeder, blade, and disk, then screw on the lock nut.

5.3 Filling the Mincer (see fig. 5)

When using the mincer, it is important to stand in the correct position. Do not position yourself so that any part of your body comes into direct contact with the mincer while working.

Fig. 5Simple line drawing of a rectangular tray with a central cylindrical object (no text or symbols)

NB: The mincer must be filled while working. The procedure to follow is:

1. Place the food in the tray; 2. Start the mincer using the start button. 3. Raise the pestle; feed the meat into the tube; without forcing, use the pestle to push the meat into the opening. 4. If the meat is suitably cut beforehand, there should be no problems with the screw feeder; however, if there are problems, tighten the lock nut until the meat is cut to the desired size. 5. To make both the disk and blade last longer and maintain their sharpness over time: - When all the meat has been minced, turn off the appliance; - Blade and disk must always be coupled. 6. Do not tighten the lock nut excessively; 7. Press the stop button when you have finished using the appliance, then disassemble the appliance and thoroughly clean both the opening and all other components.

6 REGULAR CLEANING

6.1 Generalities

  • The appliance must be cleaned at least once a day, or more often if necessary.
  • Scrupulously clean all the various components of the RCFW 120PRO/RCFW 220PRO/RCFW 220EXPERT, whether they come into direct contact with the food product or not.
  • Never clean the RCFW 120PRO/RCFW 220PRO/RCFW 220EXPERT with a pressurized water jet, industrial cleaners, brushes, or any other type of cleaning utensil that could damage the surface of the appliance.

- Before cleaning you must remove the electricity supply plug isolating the appliance from the main power circuit.

6.2 Procedure to Follow for Cleaning the Appliance (see fig. 6)

  • Remove the pestle and food tray;
  • Unscrew the lock nut and remove the disk. The blade and the screw feeder can be unscrewed (in the direction indicated by the arrow).
  • Unscrew the knob and remove the mincer, always in the direction indicated by the arrow.

Now all the components can be washed (see fig. 7) using warm water (50°C) and a neutral detergent. To clean the main structure use a damp cloth, remembering to rinse frequently.

The disk mounted on the RCFW 120PRO/RCFW 220PRO/RCFW 220EXPERT should be brushed clean. Carefully clean the punched holes. Make sure all the components are completely dry before remounting them.

NB: To remount the RCFW 120PRO/RCFW 220PRO/RCFW 220EXPERT, follow the above diagrams:

  1. Mount the mincer block and block it in position using the knob;
  2. Insert the screw feeders into the mincer block, making sure they are positioned correctly;
  3. Mount the blade onto the square pin on the screw feeder and then mount the disk, maintaining the original coupling configuration;
  4. Once all the components have been mounted, secure by screwing the lock nut in place. FIG 6 - Removing components

Fig. 6 Models RCFW 120PRO and RCFW 220PRO:Technical diagram of a mechanical assembly with numbered components for identification

Model RCFW 220EXPERTExploded view diagram of a mechanical device with numbered parts for identification

  1. Knob nut 2. disk 3. blade 4. screw feeder 5. mincer block

Fig. 7Exploded view diagram of a mechanical device with numbered components for identification

I - Food tray 2-Pestle 3 - Mincer block 4 - Lock nut 5 - Disc 6 - Blade 7 - Screw feeder

7 MAINTENANCE

7.1 Generalities

Before servicing the appliance you must disconnect the electricity supply plug isolating the appliance from the main power source.

7.2 Foot Supports

In time the foot supports can deteriorate causing instability. If this is the case replaces them.

7.3 Power Supply Cable

Periodically check wear in the power cable and if necessary contact the "SERVICE CENTRE" for a replacement.

7.4 Push Button Label

In time the label on the could become marked or even damaged.

7.5 Disk and Blade

Both the blade and disk can deteriorate in time. Exchange these parts if necessary.

8 SCRAPPING

8.1 Security

If the appliance for some reason is to be put out of service, make sure it can no longer be used: disconnect and remove all electrical connections.

8.2 Customer Service

Please contact your customer service and join following information:

- Invoice number and serial number (the latest is to be found on the technical plate on the device)

- If relevant, a picture of the damaged, broken or defective part

- It will be easier for your customer service clerk to determine the source of the problem if you make a detailed and precise description of the matter. Avoid formulations like “the device doesn’t work”, which may mean that it doesn’t slice properly or even not at all. Though, those two possibilities have a different causation!

The more detailed your information, the quicker the customer service will be able to answer your problem rapidly and efficiently!

PROBLEM CAUSE / SOLUTION
The result is not smooth enough Use the right disk or mince the meat again
There is still food in the device, but nothing is coming out at the outlet opening.The meat mincer is obstructed. See chapter “solving an obstruction”
The motor stops rotating during useThe overload security might have stopped the motor. See chapter “solving an obstruction”
The feeding screw is empty, but the motor still doesn’t work properlyCheck the power supply of the deviceA piece of bone may block the blade.Stop the device and unmount the machine according to chapter “cleaning” to solve the problem.In case you cannot solve it, contact your customer service
The meat mincer often gets obstructedMaybe you’re working to fast. Press the food with the pestle slowlier/lighterou may be use a very fine disk for too chunky pieces of meat. Start working with a rougher disk.
The feeding screw vibrates in the housing while workingThe fixing screw on the side of the device is not tightened properly. Turn off the device and tighten the fixing screw by pressing with one hand on the mincing block towards the housing
Food is coming out of the deviceSome connections are not tightened enough. Stop the device and unmounts it as explained in chapter “cleaning”, and remount it properly.

Model RCFW 220EXPERT:

Exploded view diagram of a mechanical device with numbered parts for identification

Royal Catering RCFW-220PRO - Customer Service - 2

Technical diagram of a mechanical device with numbered parts for identification

Model RCFW 220EXPERT

Exploded view diagram of a mechanical device with numbered parts for identification

1 - Filling chamber

2 - Tamper

3 - Auger cover

I - Plate 2 - Pusher 3 - Auger housing 4 - Fixing nut 5 - Grid 6 - Knife 7 - Auger

7 MAINTENANCE

Model RCFW 220EXPERTExploded view diagram of a mechanical device with numbered parts for identification.

Model RCFW 220EXPERT:

Exploded view diagram of a mechanical device with numbered parts for identification.

Model RCFW 220EXPERT

Exploded view diagram of a mechanical device with numbered parts for identification

1 – Loading chamber

Royal Catering RCFW-220PRO - MAINTENANCE - 4

DE | EN | PL | FR | IT | ES | CZ

Royal Catering RCFW-220PRO - DE | EN | PL | FR | IT | ES | CZ - 1

EU Declaration of Conformity | EU Declaration of Conformity | EU Declaration of Conformity | EU Declaration of Conformity | EU Declaration of Conformity | EU Declaration of Conformity | EU Declaration of Conformity. 2018/28-12/291

Place, Date / Place, Date / Place, Date / Place, Date / Place, Date / Place, Date / Place, Date

Royal Catering RCFW-220PRO - DE | EN | PL | FR | IT | ES | CZ - 2

Signature / Signature / Signature / Signature / Signature / Signature / Signature

Piotr R. Gajos

Engineer for

Product Compliance Process

Innymer ds. Downy

cgodroxi produktion | Inginssur

Place, Date | Place, Date | Place, Date | Place, Date | Place, Date | Place, Date | Place, Date

Royal Catering RCFW-220PRO - DE | EN | PL | FR | IT | ES | CZ - 3

Chenach, Sketchie, Poqai, Skotion, China, China, Japan

Piotr R. Gajos

Product Compliance Engineer |

Name: Evienne, State; Name: Junches, Japan

Cazome, Izote, Limo del requerable.

Austes, Aestes, Fusio, Iyman, Imani, and

nDoC

www.riskCE.pl

rev.29-05-2017

Royal Catering RCFW-220PRO - DE | EN | PL | FR | IT | ES | CZ - 4

DE | EN | PL | FR | IT | ES | CZ

Royal Catering RCFW-220PRO - DE | EN | PL | FR | IT | ES | CZ - 1

EG-Konformitätserklärung | EU Declaration of conformity | Deklaracja zgodności WE | Déclaration UE de conformité | Dichiarazione di conformità UE | Declaración UE de conformidad | Prohlásení o shodě ES, 2019/02-01/3

Hersteller (Name, Adresse) | Manufacturer (name, address) | Producent (nazwa, adres) | Fabricant (nom, adresse) | Produktore (sanaminazione, sede) | Fabricanta (nombre, direccion) | Wyrabor (mina, adresa): EXPONDO POLSKA SP. Z O.O. SP. K., ul. Nowy Kisielin-Innowacyjna 7, 66-002 Zielona Góra, Poland, EU

Mit weiter Verantwortung erklärt, dass | declare under his sole responsibility that the product | / pedrug odgovenedzialności deklaraje, ze | je declare et affirme que | sotto la mira exclusiva responsabilità, Dichiaro che | Bajo mi total responsabilidad, declara que | Na svil velučnou odprovědnost prohlasuj; 2a:

Name | name | name | denomination | none | nombre | jeerro Felschwolt | Meat Mincer | Maszynka do mięsa | Hachoir A Viande | Tritacame | Picadora De Carne | Nerezový mijnak na maso Modell | model | model | modele | modello | modelo | model: RCFW 220EXPERT

Royal Catering RCFW-220PRO - DE | EN | PL | FR | IT | ES | CZ - 2

Piotr R. Gajos

Name: Hervance, Single / Clone, Junction, 100

For the disposal of the device please consider and act according to the national and local rules and regulations.

CONTACT

expondo Polska sp. z o.o. sp. k.

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Product information

Brand : Royal Catering

Model : RCFW-220PRO

Category : Choppers