POWDP2560 - Saw PowerPlus - Free user manual and instructions

USER MANUAL POWDP2560 PowerPlus

Copyright © 2021 VARO P a g e | 3 www.varo.com SLIDING MITRE SAW 20V (NO ACCU) POWDP2560 1 INTENDED USE This power tool is intended as a stationary machine for making straight and cross cuts in wood. You can saw hard and soft wood as well as chip and fibre boards. Only adults may use this tool. Not suitable for professional use. WARNING! For your own safety, read this manual and the general safety instructions carefully before using the appliance. Your power tool should only be given to other users together with these instructions. 2 DESCRIPTION (FIG. A & B)

1. Upper blade guard

6. Table lock release lever

10. Lock for clamping device

25. Battery pack (not included)

26. Charger (not included)

3 PACKAGE CONTENT LIST

• Remove all packaging materials.

• Remove remaining packaging and packing inserts (if included).

• Check that the package contents are complete.

• Check the appliance, the power cord, the power plug and all accessories for transportation damage.

• Keep the packaging materials as far as possible until the end of the warranty period. Then take it to your local waste disposal system. WARNING! Packaging materials are not toys! Children must not play with plastic bags! There is a danger of suffocation! In this packaging, you can find: 1 sliding mitre saw 1 hex wrenches 1 set clamp 1 manual 2 side guides 1 dust bagPOWDP2560 EN Copyright © 2021 VARO P a g e | 4 www.varo.com If any parts are missing or damaged, please contact your dealer. 4 SYMBOLS The following symbols are used in this manual and/or on the machine:

Denotes risk of personal injury or damage to the tool.

Wear ear guards and goggles.

Read manual before use.

In accordance with essential requirements of the European directive(s).

Class II - The machine is double insulated; Earthing wire is therefore not necessary.

Wear a mask In dusty conditions.

5 GENERAL POWER TOOL SAFETY WARNINGS

Read all safety warnings and instructions. Failure to heed warnings and follow instructions may result in electric shock, fire and/or serious injury. Keep safety warnings and instructions for future reference. The term "power tool" in the safety warnings refers to your mains- operated (corded) power tool or battery- operated (cordless) power tool.

• Keep working area clean and well lit. Untidy and dark areas can lead to accidents.

• Do not operate power tools in potentially explosive surroundings, for example, in the presence of inflammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

• Keep children and bystanders at a distance when operating a power tool. Distractions can cause you to lose control of it.

5.2 Electrical safety

Always check that the power supply corresponds to the voltage on the rating plate.

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use adapter plugs with earthed power tools. Unmodified plugs and matching outlets will reduce the risk of an electric shock.

• Do not expose power tools to rain or wet conditions. If water gets inside a power tool, it will increase the risk of an electric shock.

• Do not damage the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep the cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of an electric shock.POWDP2560 EN Copyright © 2021 VARO P a g e | 5 www.varo.com

• When operating a power tool outdoors, use an extension cable suitable for outdoor use. Using a cord suitable for outdoor use reduces the risk of an electric shock.

• If operating a power tool in a damp location is unavoidable, use a power supply protected by a residual current device (RCD). Using an RCD reduces the risk of an electric shock.

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool when you are tired or under the influence of drugs, alcohol or medication. A moment of inattention when operating a power tool may result in serious personal injury.

• Use safety equipment. Always wear eye protection. Using safety equipment such as a dust mask, non-skid safety shoes, a hard hat, or hearing protection whenever it is needed will reduce the risk of personal injury.

• Avoid accidental starts. Ensure the switch is in the off position before inserting the plug. Carrying power tools with your finger on the switch or plugging in power tools when the switch is in the on position makes accidents more likely.

• Remove any adjusting keys or spanners before turning on the power tool. A spanner or key left attached to a rotating part of the power tool may result in personal injury.

• Do not reach out too far. Keep your feet firmly on the ground at all times. This will enable you retain control over the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from the power tool. Loose clothes, jewellery or long hair can become entangled in the moving parts.

• If there are devices for connecting dust extraction and collection facilities, please ensure that they are attached and used correctly. Using such devices can reduce dust-related hazards.

5.4 Power tools use and care

• Do not expect the power tool to do more than it can. Use the correct power tool for what you want to do. A power tool will achieve better results and be safer if used in the context for which it was designed.

• Do not use the power tool if the switch cannot turn it on and off. A power tool with a broken switch is dangerous and must be repaired.

• Disconnect the plug from the power source before making adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

• Store power tools, when not in use, out of the reach of children and do not allow people who are not familiar with the power tool or these instructions to operate it. Power tools are potentially dangerous in the hands of untrained users.

• Maintain power tools. Check for misalignment or jammed moving parts, breakages or any other feature that might affect the operation of the power tool. If it is damaged, the power tool must be repaired. Many accidents are caused by using poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to jam and are easier to control.

• Use the power tool, accessories and cutting tools, etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work which needs to be done. Using a power tool in ways for which it was not intended can lead to potentially hazardous situations.

Your power tool should be serviced by a qualified specialist using only standard spare parts. This will ensure that it meets the required safety standards.POWDP2560 EN Copyright © 2021 VARO P a g e | 6 www.varo.com

6 ADDITIONAL SAFETY INSTRUCTIONS

• Always wear eye protectors.

• Never use the equipment in the presence of flammable liquids or gases.

• NEVER use the equipment when a cutting disc (and not a saw disc) has been attached.

• Before each use, check the saw blade for small cracks or damages. Replace a cracked or damaged blade immediately.

• Only use saw blades that are recommended by the manufacturer and that fulfil the EN847- 1 standard.

• Always use the accessories that are recommended by this manual.

• Select the correct saw blade for the material must be sawn.

• To reduce the generation of noise, always make sure that the blade is sharp and clean.

• Only use correctly sharpened saw blades. Never exceed the maximum speed that is indicated on the saw blade.

• Before installing the saw blade, clean the axle, the flanges (especially the assembly surfaces) and the hexagonal nut. Incorrect mounting can lead to vibrations/knocking or slipping of the saw blade.

• Prevent that the saw comes into contact with metals, such as nails and screws. Search for and remove all nails, screws and other foreign materials from the workpiece, before you start to work.

• Remove spanners, cut off pieces and the other items from the saw table, before turning on the switch.

• NEVER wear gloves while working; the wearing of gloves is only recommended while cutting tools are being replaced.

• Make sure that your hands stay clear of the cutting line of the saw blade.

• NEVER stand in the cutting line of the saw blade and NEVER let anyone else stand in that position.

• Let the saw run for a few moments before inserting a workpiece. Listen for vibrations or knocking of the saw blade, which can indicate improper mounting or balancing of the blade.

• The equipment may not be used for making grooves or recesses.

• Replace the table insert when it is worn out.

• NEVER make any adjustments on the machine while it is turning. Remove the plug from the socket before making any adjustments.

• If necessary, use a push block. A push block MUST be used for longitudinal sawing of smaller workpieces, so that your hands and fingers are kept well away from the saw blade.

• Always store your push block, whenever it is not in use.

• Pay special attention to the instructions that help to reduce the hazard of KICK BACK. KICK BACK is a sudden reaction to a jammed, bent or badly aligned saw blade. KICK BACK causes the workpiece to be thrown back in the direction of the operator. KICK BACK can lead to serious injuries. KICK BACK can be avoided by keeping your saw blade sharp, by keeping the rip fence parallel to the saw blade, by maintaining the riving knife and the saw guard in good condition and in the right position, by keeping a good grip on the workpiece until you have pushed it completely past the saw blade, and by not sawing any twisted or skewed wood pieces, or pieces that do not have a straight edge for moving along the rip fence, in a longitudinal direction.

• Do not carry out any free-hand operations. Free-hand means that you use your hands for supporting the workpiece, or for leading it with your hands, instead of using the rip fence or the mitre block.

• NEVER bend over or around the saw blade. NEVER reach for a workpiece, before the saw blade has come to a complete stop.

• Avoid a sudden or too quick infeed of a workpiece. Workpieces made of hard material should be fed in as slowly as possible. Never fold or turn a workpiece while feeding it into the saw. If the saw blade jams or ceases to turn while the workpiece is being fed in, turnPOWDP2560 EN Copyright © 2021 VARO P a g e | 7 www.varo.com the equipment off immediately. Remove the plug from the socket. Remove the piece that is blocking the saw.

• NEVER try to remove sawed off chips, and never touch the saw guard, as long as the saw blade is turning.

• Remove all lose knots from the workpiece, BEFORE starting to saw.

• Do not maltreat the cable. Never pull on the cable, for removing the plug from the socket. Do not expose the cable to heat, oil, water or sharp edges.

• Some types of dust that is generated while working with the saw may contain chemicals, which can cause cancer, birth defects or other genetic damages. Some examples of these substances are:

• Lead derived from paints containing lead;

• Arsenic and chrome from chemically treated wood.

• The hazard to your health from such exposures is dependent on how frequently you do this kind of work.

• Measures for reducing your exposure to such chemicals: Always work in well-ventilated surroundings and with certified safety equipment, such as dust masks that have been specially designed for filtering out microscopic particles.

• For sawing operations, connect the equipment to a dust exhaust system.

• The guard may be lifted up while positioning a workpiece, or for easier access during maintenance works. Make sure that the saw guard has been lowered and is positioned flat against the sawing table, before connecting your tool to the mains supply.

• Ensure that the equipment for swinging the arm on mitre saws is securely fastened.

• The floor around the machine must be flat, clean and clear of loose particles such as ships and off-cuts.

7 ADDITIONAL SAFETY INSTRUCTIONS FOR LASERS

Warning! The laser beam potentially causes eye damage. Do not look or stare into the laser beam.

• During use, do not point the laser beam at people, directly or indirectly through reflecting surfaces.

• This laser complies with class 2 according to the relevant standard. The unit includes no servicing components. Do not open the housing for any reason. If the unit is damaged, have the damage repaired by an authorized repair agent.

• Laser viewing glasses are not protective glasses against laser radiation.

8 ADDITIONAL SAFETY INSTRUCTIONS FOR BATTERIES AND

CHARGERS Use only batteries and chargers applicable for this machine.

• Never attempt to open for any reason.

• Do not store in locations where the temperature may exceed 40 °C.

• Charge only at ambient temperatures between 4 °C and 40 °C.

• Store your batteries in a cool dry place (5 °C-20 °C). Never store batteries in discharged state.

• It is better for Li-ion batteries to discharge and reload them regularly (at least 4 times a year). The ideal charge for long-term storage of your Li-ion battery is 40% of capacity.

• When disposing of batteries, follow the instructions given in the section “Protecting the environment”.POWDP2560 EN Copyright © 2021 VARO P a g e | 8 www.varo.com

• Do not cause short circuits. If connection is made between the positive (+) and negative (-) terminal directly or via accidental contact with metallic objects, the battery is short circuited and an intense current will flow causing heat generation which may lead to casing rupture or fire.

• Do not heat. If batteries are heated to above 100 °C, sealing and insulating separators and other polymer components may be damaged resulting in electrolyte leakage and/or internal short circuiting leading to heat generation causing rupture or file. Moreover do not dispose of the batteries in fire, explosion and/or intense burning may result.

• Under extreme conditions, battery leakage may occur. When you notice liquid on the battery, proceed as follows: − Carefully wipe the liquid off using a cloth. Avoid skin contact. − In case of skin or eye contact, follow the instructions below: ✓ Immediately rinse with water. Neutralize with a mild acid such as lemon juice or vinegar. ✓ In case of eye contact, rinse abundantly with clean water for at least 10 minutes. Consult a physician. Fire hazard! Avoid short-circuiting the contacts of a detached battery. Do not incinerate the battery.

• Never attempt to charge non-rechargeable batteries.

• Have defective cords replaced immediately.

• Do not expose to water.

• Do not open the charger.

• Do not probe the charger.

• The charger is intended for indoor use only. 9 CHARGING AND INSERTION OR REMOVAL OF BATTERY

9.1 Charger indications

Connect the charger to the power outlet socket

• Solid green: ready to charge

• Flickering red: charging

• Solid green: charged

• Solid green and red: battery or charger damaged Note: if the battery does not fit properly, disconnect it and confirm that the battery pack is the correct model for this charger as shown on the specification chart. Do not charge any other battery pack or any battery pack that does not securely fit the charger.

1. Frequently monitor the charger and battery pack while connected

2. Unplug the charger and disconnect it from the battery pack when finished.

3. Allow the battery pack to cool completely before using it.

4. Store the charger and battery pack indoors, out of reach of children.

NOTE: If battery is hot after continuous use in the tool, allow it to cool down to room temperature before charging. This will extend the life of your batteries.POWDP2560 EN Copyright © 2021 VARO P a g e | 9 www.varo.com

9.2 Removal / insertion of battery

WARNING: Before making any adjustments ensure the tool is switched off or

remove the battery pack.

• Hold the tool with one hand and the battery pack (9) with the other.

• To install: push and slide battery pack into battery port, make sure the release latch on the rear side of the battery snaps into place and battery is secure before beginning operation.

• To remove: Press the battery release latch and pull the battery pack out at the same time.

9.3 Battery capacity indicator

There are battery capacity indicators on the battery pack, you can check the capacity status of the battery if you squeeze the button. Before using the machine, please press switch trigger to check if the battery is full enough for properly working. Those 3 LED might show the status of the capacity level of the battery:

• 3 LED’s are litt: Battery fully charged

• 2 LED’s are litt: Battery 60% charged

• 1 LED is litt: Battery almost discharged 10 ASSEMBLY Disconnect the power plug before carrying out any adjustments or maintenance. Do not operate this mitre saw until it has been fully assembled and correctly prepared for use in accordance with this instruction manual.

10.1 Assembling the side support bars

• Place the two guide rails into the side supports and secure them.

• Loosen the screw and place the side support bars into the positioning holes.

• Secure the side support bars with the screw to prevent them sliding out of position.

10.2 Assembling the clamp

The clamp (11) can be installed on either left or right side of the guide fence. Insert the vise rod into the hole in the guide fence and fasten with locking screw 11 OPERATING INSTRUCTIONS

11.1 Transporting the mitre saw

To transport the power tool, use the retaining pin (17). Pull the mitre saw downwards and lock it in the lowered position by pulling the retaining pin and turn a quarter turn until the retaining pin engages. That way, the saw is secured.

11.2 Dust and chip extraction

For integrated dust extraction, place the dust bag (18) on the sawdust outlet. For external dust, you can use a vacuum cleaner hose. The dust bag is only for a partial dust removal! It is designed to break the dust extraction.POWDP2560 EN Copyright © 2021 VARO P a g e | 10 www.varo.com

11.3 Clamping the work piece

Make sure the work piece can’t be catapulted. The clamp(11) is the most perfect gadget to avoid this.

• Press the work piece against the fence (4) and between the clamp

• Tighten the clamp (11) clockwise to secure the work piece.

11.4 Horizontal mitre angle (fig.1)

The horizontal mitre angle can be set in the range from -45° to 45°. The horizontal mitre angle scale shows the currently set in degrees.

• To adjust the saw table (5), squeeze the trigger underneath the locking handle (6) and hold it.

• Rotate the saw table (5) to the required angle (to the right or to the left). The required angle can be read of the mitre angle scale(8).

11.5 Adjusting of the cutting angle

• Position the saw in the lower position and block it with the blocking pin.

• Now hold the try square (90°) against the guide rail and the saw blade. The latter must make complete contact with the try square. If this is not the case, then you can adjust the angle by loosening the counter nut and adjust with adjustment bolts until the angle between the blade and the turn table equals 90°.

• To carry out this step, use the delivered key for loosening the screws. Do not forget to re- tighten the screws afterwards.

11.6 Vertical bevel angle (fig.2)

The vertical bevel angle can be set in the rang of 0° to 45°. The vertical bevel scale shows the currently set in degrees.

• Loosen the locking lever (20), if tightened.

• Swing the tool arm with the handle to the required angle.

• Tighten the locking lever (20).

11.7 Slide lock adjustment

• To unlock and lock the slide bar (13), turn the slide bar lock knob (21) counterclockwise or clockwise For long workpieces you should use the slide; loosen the locking knob for this purpose.

• Saw trough the work piece.

• Switch off the power tool.

• Wait until the saw blade (2) has come to a complete standstill before removing the work piece.

11.8 Switching ON / OFF

For your safety use both hands to switch the power tool on and off.

• Pull the on/off switch (15) in the direction of the handle for about 2 seconds to reach its max. speed. The saw blade rotates as long as you keep the switch engaged.

• When you want to turn off the machine, you have to release the on/off switch (15).

Your machine is equipped with a laser, switch on the On/Off switch for the laser light.

To attach the dust bag (18), fit it onto the dust extraction adapter. When the dust bag is about half full, remove the dust bag from the tool and empty it.POWDP2560 EN Copyright © 2021 VARO P a g e | 11 www.varo.com

Make sure the saw blade doesn’t block while you are sawing. It causes damage to and burning of the motor. If there is a blockade of the saw blade, please loosen the switch immediately to prevent damage at the motor.

• Clamp the work piece firmly.

• Set the required horizontal mitre angle or the required vertical bevel angle.

• Switch on the power tool.

• Move the handle (14) slowly downwards. You have to push the safety switch (16) before you can do this.

11.12 Sawing special work pieces

Curved or round work pieces need to be secured against slipping. Make sure there is no gap between the work piece and the fence (4) or the saw table (5).

11.13 Replacing the saw blade (fig. 3)

Remove the battery before working on the saw blade. Wait a while before touching the saw blade. It can be very hot. The teeth of the saw blade are very sharp.

• Pull the mitre saw downwards and lock it in the lowest position by pulling the retaining pin and turn a quarter turn until the retaining pin engages.

• Allow the mitre saw cutting head to rise to the upright position

• Loosen the cover plate screw.

• Press the spindle lock (24)

• Tilt the cover plate upwards in order to make the axle bolt accessible.

• Press the spindle lock button, holding it in firmly while turning the blade wrench clockwise. The spindle lock will engage after turning the wrench. Continue to hold the spindle lock button to keep it engaged, while turning the wrench clockwise to loosen the spindle bolt.

• Remove the lock bolt, outer flange (c), saw blade (b) and inner flange (a).

• Remove the chips or sawdust from around the spindle and flanges.

• Replace the saw blade (the tips of the sawing teeth have to point in the same direction as indicated by the arrow on the cover) and then reassemble all parts in the reverse order.

• Tighten cover plate screw.

• Turn the plastic cover back in its original position. When replacing the saw blade, you can tighten the slide bar with the locking knob (21).

12 CLEANING AND MAINTENANCE

Before performing any work on the equipment, remove battery.

• Regularly clean the machine housing with a soft cloth, preferably after each use.

• If the dirt does not come off use a soft cloth moistened with soapy water.

• Never use solvents such as petrol, alcohol, ammonia water, etc. These solvents may damage the plastic parts.POWDP2560 EN Copyright © 2021 VARO P a g e | 12 www.varo.com Make sure no water can reach the inside of the power tool! 13 TECHNICAL DATA Voltage 20V No load speed 3300 min-1 Protection class

• Thoroughly clean the whole machine and its accessories.

• Store it out of the reach of children, in a stable and secure position, in a cool and dry place, avoid too high and too low temperatures.

• Protect it from exposure to direct sunlight. Keep it in the dark, if possible.

• Don’t keep it in plastic bags to avoid humidity build-up. 17 TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Motor does not run. The battery is fully discharged. The motor is overloaded or overheated. Recharge the battery Allow the machine to run idle for about 2 minutes to cool down. Vibrations are too strong. Screws or parts are loose. The mitre saw is not correctly mounted. Work piece is not properly supported. Tighten all screws. Mount the mitre saw correctly. Secure the work piece.POWDP2560 EN Copyright © 2021 VARO P a g e | 13 www.varo.com 18 WARRANTY

• This product is warranted for a 36-month period effective from the date of purchase by the first user.

• This warranty covers all material or production flaws excluding : batteries, chargers, defective parts subject to normal wear & tear such as bearings, brushes, cables, and plugs, or accessories such as drills, drill bits, saw blades, etc. ; damage or defects resulting from maltreatment, accidents or alterations; nor the cost of transportation.

• Damage and/or defects resulting from inappropriate use also do not fall under the warranty provisions.

• We also disclaim all liability for any bodily injury resulting from inappropriate use of the tool.

• Repairs may only be carried out by an authorized customer service centre for Powerplus tools.

• You can always obtain more information at the number 00 32 3 292 92 90.

• Any transportation costs shall always be borne by the customer, unless agreed otherwise in writing.

• At the same time, no claim can be made on the warranty if the damage of the device is the result of negligent maintenance or overload.

• Definitely excluded from the warranty is damage resulting from fluid permeation, excessive dust penetration, intentional damage (on purpose or by gross carelessness), inappropriate usage (use for purposes for which the device is not suitable), incompetent usage (e.g. not following the instructions given in the manual), inexpert assembly, lightning strike, erroneus net voltage. This list is not exhaustive.

• Acceptance of claims under warranty can never lead to the prolongation of the warranty period nor commencement of a new warranty period in case of a device replacement.

• Devices or parts which are replaced under the warranty therefore remain the property of Varo NV.

• We reserve the right to reject a claim whenever the purchase cannot be verified or when it is clear that the product has not been properly maintained. (Clean ventilation slots, carbon brushes serviced regularly, etc.).

• Your purchase receipt must be kept as proof of date of purchase.

• Your appliance must be returned undismantled to your dealer in an acceptably clean state, (in its original blow-moulded case if applicable to the unit), accompanied by proof of purchase. 19 ENVIRONMENT Should your appliance need replacement after extended use, do not discard it with the household rubbish but dispose of it in an environmentally safe way. Waste produced by electrical machine items should not be handled like normal household rubbish. Please recycle where recycle facilities exist. Check with your Local Authority or retailer for recycling advice.POWDP2560 EN Copyright © 2021 VARO P a g e | 14 www.varo.com

20 DECLARATION OF CONFORMITY

VARO- Vic Van Rompuy N.V. - Joseph Van Instraat 9 - BE2500 Lier - BELGIUM, declares that, product: Sliding mitre saw trade mark: POWERplus model: POWDP2560 is in conformity with the essential requirements and other relevant provisions of the applicable European Directives, based on the application of European harmonized standards. Any unauthorized modification of the apparatus voids this declaration. European Directives (including, if applicable, their amendments up to the date of signature): 2011/65/EU 2006/42/EC 2014/30/EU European harmonized standards (including, if applicable, their amendments up to the date of signature): EN62841-1 : 2015 EN62841-3-9 : 2014 EN55014-1 : 2017 EN55014-2 : 2015 Keeper of the Technical Documentation: Philippe Vankerkhove, VARO – Vic. Van Rompuy N.V. The undersigned acts on behalf of the company CEO,

(On)/Desligado (Off)

• Tighten cover plate screw.

©copyright by varo VARO - VIC. VAN ROMPUY nv