TB 40 simple - Measuring equipment Testboy - Free user manual and instructions

USER MANUAL TB 40 simple Testboy

WARNING Read this manual carefully before using the instrument. Failure to use the instrument as intended by the manufacturer can affect the protection which it provides.

WARNING Sources of danger include for example, mechanical parts with the potential to cause serious personal injury. Objects are also at risk (e.g. damage to the instrument).

WARNING An electric shock can result in death or serious human injury and endanger the function of objects (e.g. damage to the instrument).

WARNING Unauthorised modification and / or changes to the instrument are not permitted, for reasons of safety and approval (CE). In order to ensure safe and reliable operation of the instrument, you must always comply with the safety information, warnings and the information contained in the section “Intended use”.

WARNING Comply with the following specifications before using the instrument: | The instrument may only be used in low voltage ranges up to max. 690 V. | Avoid operating the instrument near to electric welding equipment, induction heaters or other electromagnetic fields. | To stabilise the instrument after abrupt changes in temperature, the instrument must be allowed to adjust to the new ambient temperature for approx. 30 minutes before using it. | Temperatures below 5 °C can impair the readiness of the voltage tester. Please provide sufficient power supply by using suitable batteries which are also specified for the appointed temperature range! | Do not expose the instrument to high temperatures for a long period of time. | Avoid dusty and humid environments. | The voltage tester and accessories are not toys, and must be kept out of the reach of children! | When working in commercial facilities, comply at all times with the specifications of the accident prevention regulations for electrical systems and equipment as established by the employer's liability insurance association.

Comply with the five safety rules: 1 Disconnect 2 Secure the instrument against reactivation 3 Ensure isolation from the power supply (check that there is no voltage on both poles) 4 Earth and short-circuit 5 Cover adjacent live parts

WARNING | In comparison to the reference value of 100 k, a voltage tester with relatively low impedance does not indicate all interference voltages with an original value above the ELV. On contact with the parts of the system to be tested, due to discharge, the voltage tester can temporarily diminish the interference voltages up to a level less than the ELV; however, after removing the voltage tester, the interference voltage returns to its original value. | In comparison to the reference value of 100 k, a voltage tester with relatively high internal impedance at the existing interference voltage cannot clearly indicate "operating voltage not present". | If the indication “Voltage present” does not appear, before starting work, we strongly recommend that you insert the earthing device. | If the indication “Voltage present” appears for a part that is considered to be separate from the system, we strongly recommend that you take additional action (e.g.: use a suitable voltage tester, visual check of the separating point in the electrical circuit etc.) to verify and determine the condition of the “Operating voltage not present” of the part of the system to be tested and determine that the voltage indicated by the voltage tester is an interference voltage.Safety information Testboy

TB 40 Simple 13 ENGLISH ENGLISH Intended use Only intended for use by qualified electricians and specialized personnel. The instrument is only intended for the applications described in the operating instructions, such as AC, DC and continuity tests, phase tests. Any other usage is impermissible, and can result in accidents or destruction of the instrument. Any such misapplication will immediately void all guarantee and warranty claims on the part of the operator against the manufacturer. All users of this test instrument should be in posession of the appropriate training and be familiar with the dangers associated with performing a voltage test which occur in an industrial environment; the necessary safety precautions; and the procedure for checking the correct function of the instrument before and after each use.

In order to protect the instrument from damage, remove the batteries if the instrument is not in use for a long period of time.

We do not accept any liability for damage to property or personal injury resulting from improper handling or non-compliance with the safety information. In such cases, any warranty claim becomes invalid. An exclamation mark in a triangle indicates safety information in the operating manual. Read the manual before commissioning. This instrument is CE-approved and thus fulfils the required directives.

We reserve the right to change specifications without prior notice © 2019 Testboy GmbH, Germany. Disclaimer

The warranty claim will be voided in cases of damage caused by failure to comply with the specifications of the manual! We do not assume any liability for the resulting damage!

Testboy does not accept responsibility for damage resulting from: | Non-compliance with the manual | Changes to the product which have not been approved by Testboy | The use of spare parts that have not been manufactured or approved by Testboy | The consumption of alcohol, drugs or medication. Accuracy of the operating manual This operating manual has been compiled with considerable care and attention. No guarantee is given that the data, illustrations and drawings are complete or correct. Changes, printing mistakes and errors reserved.Safety information 14 Testboy

TB 40 Simple Disposal Dear Testboy customer, purchasing our product gives you the option of returning the instrument to suitable collection points for waste electrical equipment at the end of its lifespan.

The WEEE directive regulates the return and recycling of electrical appliances. Manufacturers of electrical appliances are obliged to take back and recycle all electrical appliances free of charge. Electrical appliances may no longer be disposed of through conventional waste disposal channels. Electrical appliances must be recycled and disposed of separately. All equipment subject to this directive is marked with this logo. Disposal of used batteries

As the end user, your are legally obliged (battery law) to return all used batteries; disposal in the household waste is forbidden! Batteries containing contaminant material are marked with this symbol indicating that they may not be disposed of in normal domestic waste. The designations for the essential heavy metals are, amongst others: Cd = Cadmium, Hg = Mercury, Pb = Silver, Mn = Manganese, Li = Lithium. You can return your used batteries free of charge to municipal collection points or anywhere where batteries are sold.

Continuous double or reinforced insulation to Category II DIN EN 61140.

Suitable for working under voltage

Conformity mark, confirms compliance with the applicable EU directives. The instrument complies with EMC Directive (2014/30/EU), standard EN 61326-1. It also complies with Low Voltage Directive (2014/35/EU), standard IEC 61243-3:2014

Certificate of quality All quality-related activities and processes performed by Testboy GmbH are subject to continual monitoring within the framework of a Quality Management System. Testboy GmbH confirms that the testing equipment and instruments used during the calibration process are subject to a continual monitoring process. Declaration of conformity The product conforms to the most recent directives. For further information, go to www.testboy.deOperation Testboy

TB 40 Simple 15 ENGLISH ENGLISH Operation Thank you very much for deciding for the Testboy

TB 40 Simple, a two-pole voltage tester with LED display. You can use the instrument to perform tests of voltages (12 V bis 690 V) and earthing, polarity and continuity tests up to 650 k. The rails on the handling zones permit one-hand operation during a voltage test. The high protection class (IP54) provided by the Testboy

TB 40 Simple means that it can also be used under harsh conditions. Safety information You have chosen an instrument providing a high degree of safety. In order to ensure safe and correct application, read read this operating manual completely before first use. The following safety precautions apply: | Perform a function check of the voltage tester immediately before use (VDE regulation 0105, Part 1). Make sure that the test line and instrument are fully serviceable. Check the instrument on a known source of voltage, e.g. 230 V socket. | If the display fails to indicate one or more functions during this test, do not use the instrument. It must be checked by a specialist. | Only hold the instrument on the handles below the mechanical mark; avoid contact with the probes! | Only perform tests for isolation from the power supply on both poles! | The instrument must not be operated in a damp environment! | Do not use with the battery compartment open! Whilst replacing the battery, the probes must be removed from the test circuit. | A correct display is ensured in the temperature range of -15 °C to +55 °C. | Always keep the instrument dry and clean. Only use a moist cloth to clean the housing. | The additional warning symbol and signal with for voltages > 40 V serve only to warn of hazardous voltages, not for test purposes! | Replace the batteries immediately if a warning signal sounds shortly after switching on the instrument, or when the instrument is switched on and immediately switches off. | The various signals displayed by the voltage tester (including the ELV limit value) may not be used for measurement purposes.

General Voltages have priority. If no voltage is applied at the probes (< 9 V), the instrument is in continuity test mode. Function No LED illuminates in stand-by mode. The nominal In current is a maximum of 6 mA. Self-test The instrument is in continuity test until a voltage of > 9 V is applied to the probes If the display fails to indicate one or more functions during this, do not use the instrument; it must be checked by a specialist. To test whether the instrument is ready for use, place the test probes on one each other. Perform this test immediately before and after use. The continuity LED must illuminate clearly. If the LED does not illuminate, or only faintly, replace the batteries. If the instrument does not function with new batteries, it must be protected from being used incorrectly. To switch on the instrument again/perform a self-test, momentarily hold the test probes on each other.Operation 16 Testboy

TB 40 Simple Checking the DC voltage When placing the probes on an DC voltage within the rated voltage range, one of the lower (12 V +~-) LEDs and the LED arranged above it illuminate according to the voltage applied. The lower 12 V LEDs indicate the polarity at the main probe. ( + or - ) If the threshold value of approx. 40 V is exceeded, the ELV LED will also illuminate and clear tone will be heard. This indicates the presence of a hazardous voltage! The ELV LED may not be used for measurement purposes. Checking the AC voltage When placing the probes on an AC voltage within the rated voltage range, both of the lower (12 V +~-) LEDs and the LEDs arranged above them illuminate in accordance with the voltage applied. The simultaneous illumination of the lower LEDs indicates AC voltage (~). If the threshold value of approx. 40 V is exceeded, the ELV LED will also illuminate and clear tone will be heard. This indicates the presence of a hazardous voltage! The ELV LED may not be used for measurement purposes. Phase test Protective clothing and insulation locations can influence the function! Place the main probe on the large handling zone of a conductor.

The display indicating the phase conductor can be restricted by a range of situations, e.g. by insulating fixtures to protect against direct contact, in adverse positions, for example on wooden ladders or insulating floor coverings, of a voltage not earthed or also in adverse lighting conditions. For safety, check for two-pole de-energization.

The phase can also be determined by checking the external conductor against the protective earth. With a phase conductor, the voltage applied should be indicated.

During this test, make sure that an additional current flows across the protective conductor. This adds to the already existing current and could trigger the circuit breaker (FI/RCD) One-hand test (Schuko socket) The rails on the test line on the left-hand area of the right handling zone and the right-hand area of the left handling zone permit the arrest of the two handling zones. Continuity test (Place the probes on each other to activate) Place the probes on the line to be tested, fuse or similar. Given a resistance of 0 - 650 k, the continuity LED illuminates and an acoustic signal sounds. Cleaning Should the instrument become soiled through daily use, clean with a damp cloth and mild household detergent. Never use aggressive cleaning agents or solvents to clean the instrument.

To prevent electric shocks, do not allow moisture to penetrate the housing. Maintenance Given operation in accordance with the operating manual, the instrument will not require special maintenance, with the exception of the batteries.Operation Testboy

TB 40 Simple 17 ENGLISH ENGLISH Replacing the battery Should the batteries have run down, change them immediately in order to ensure continued function of the instrument. Before opening the battery compartment, disconnect the probes from the test circuit! To replace the batteries, open the battery compartment on the main housing. Use a suitable screwdriver and release the screws alternately. When inserting the new batteries, ensure that the polarity is correct. Close and screw down the battery compartment. Use at temperatures under 5 °C can impair the readiness of the voltage tester. Provide sufficient power supply using suitable batteries which are also specified for the appointed temperature range!

Do not dispose of the batteries in the domestic waste. There will be a collection point near you!Technical data 18 Testboy