JV102DSMJ - Saw MAKITA - Free user manual and instructions

USER MANUAL JV102DSMJ MAKITA

Cordless Jig Saw INSTRUCTION MANUAL 7

Fig.30 67 ENGLISH ENGLISH (Original instructions) SPECIFICATIONS Model: JV102D Length of stroke 23 mm Strokes per minute 800 - 3,000 min

• Specicationsmaydifferfromcountrytocountry.

• Theweightmaydifferdependingontheattachment(s),includingthebatterycartridge.Thelightestandheavi- estcombination,accordingtoEPTA-Procedure01/2014,areshowninthetable. Applicable battery cartridge and charger Battery cartridge BL1015/BL1016/BL1020B/BL1021B/BL1040B/BL1041B Charger DC10SA/DC10SB/DC10WC/DC10WD/DC18RE

• Someofthebatterycartridgesandchargerslistedabovemaynotbeavailabledependingonyourregionof residence.

WARNING: Only use the battery cartridges and chargers listed above.Useofanyotherbatterycartridges

andchargersmaycauseinjuryand/orre. Intended use The tool is intended for the sawing of wood, plastic and metal materials. As a result of the extensive accessory andsawbladeprogram,thetoolcanbeusedformany purposes and is very well suited for curved or circular cuts. Noise The typical A-weighted noise level determined accord- ingtoEN62841-2-11: Sound pressure level (L

WARNING: Wear ear protection.

WARNING: The noise emission during actual

use of the power tool can differ from the declared value(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.

WARNING: Be sure to identify safety mea-

sures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time). Vibration Thevibrationtotalvalue(tri-axialvectorsum)deter- minedaccordingtoEN62841-2-11: Workmode:cuttingboards Vibrationemission(a h,B ):11.5m/s

WARNING: The vibration emission during

actual use of the power tool can differ from the declared value(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.

WARNING: Be sure to identify safety mea-

sures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time). EC Declaration of Conformity For European countries only TheECdeclarationofconformityisincludedasAnnexA to this instruction manual. SAFETY WARNINGS General power tool safety warnings

WARNING: Read all safety warnings, instruc-

tions, illustrations and specications provided with this power tool. Failure to follow all instructions listedbelowmayresultinelectricshock,reand/or seriousinjury. Save all warnings and instruc- tions for future reference. The term "power tool" in the warnings refers to your mains-operated(corded)powertoolorbattery-operated (cordless) power tool. Cordless jig saw safety warnings

1. Hold the power tool by insulated gripping

surfaces, when performing an operation where the cutting accessory may contact hidden wir- ing. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

2. Use clamps or another practical way to secure

and support the workpiece to a stable plat- form.Holdingtheworkpiecebyhandoragainst yourbodyleavesitunstableandmayleadtoloss of control.

3. Always use safety glasses or goggles.

Ordinary eye or sun glasses are NOT safety glasses.

4. Avoid cutting nails. Inspect workpiece for any

nails and remove them before operation.

5. Do not cut oversize workpiece.

6. Check for the proper clearance beyond the

workpiece before cutting so that the blade will not strike the oor, workbench, etc.

7. Hold the tool rmly.

8. Make sure the blade is not contacting the

workpiece before the switch is turned on.

9. Keep hands away from moving parts.

10. Do not leave the tool running. Operate the tool

only when hand-held.

11. Always switch off and wait for the blade to

come to a complete stop before removing the blade from the workpiece.

12. Do not touch the blade or the workpiece imme-

diately after operation; they may be extremely hot and could burn your skin.

13. Do not operate the tool at no-load

14. Some material contains chemicals which may

be toxic. Take caution to prevent dust inhala- tion and skin contact. Follow material supplier safety data.

15. Always use the correct dust mask/respirator

for the material and application you are work- ing with. SAVE THESE INSTRUCTIONS.

WARNING: DO NOT let comfort or familiarity

with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury. Important safety instructions for battery cartridge

1. Before using battery cartridge, read all instruc-

tions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

2. Do not disassemble battery cartridge.

3. If operating time has become excessively

shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.

4. If electrolyte gets into your eyes, rinse them

out with clear water and seek medical atten- tion right away. It may result in loss of your eyesight.

5. Do not short the battery cartridge:

(1) Do not touch the terminals with any con- ductive material. (2) Avoid storing battery cartridge in a con- tainer with other metal objects such as nails, coins, etc. (3) Do not expose battery cartridge to water or rain. A battery short can cause a large current ow, overheating, possible burns and even a breakdown.

6. Do not store the tool and battery cartridge in

locations where the temperature may reach or exceed 50 °C (122 °F).9 ENGLISH

7. Do not incinerate the battery cartridge even if

it is severely damaged or is completely worn out. The battery cartridge can explode in a re.

8. Be careful not to drop or strike battery.

9. Do not use a damaged battery.

10. The contained lithium-ion batteries are subject

to the Dangerous Goods Legislation require- ments. Forcommercialtransportse.g.bythirdparties, forwarding agents, special requirement on pack- agingandlabelingmustbeobserved. Forpreparationoftheitembeingshipped,consult- ing an expert for hazardous material is required. Pleasealsoobservepossiblymoredetailed national regulations. Tape or mask off open contacts and pack up the batteryinsuchamannerthatitcannotmove around in the packaging.

11. Follow your local regulations relating to dis-

12. Use the batteries only with the products

specied by Makita.Installingthebatteriesto non-compliantproductsmayresultinare,exces- sive heat, explosion, or leak of electrolyte. SAVE THESE INSTRUCTIONS. CAUTION: Only use genuine Makita batteries. Useofnon-genuineMakitabatteries,orbatteriesthat havebeenaltered,mayresultinthebatterybursting causingres,personalinjuryanddamage.Itwill also void the Makita warranty for the Makita tool and charger. Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely

discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.

2. Never recharge a fully charged battery car-

tridge. Overcharging shortens the battery service life.

3. Charge the battery cartridge with room tem-

perature at 10 °C - 40 °C (50 °F - 104 °F). Let a hot battery cartridge cool down before charging it. FUNCTIONAL DESCRIPTION CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool. Installing or removing battery cartridge CAUTION: Always switch off the tool before installing or removing of the battery cartridge. CAUTION: Hold the tool and the battery car- tridge rmly when installing or removing battery cartridge.Failuretoholdthetoolandthebattery cartridgermlymaycausethemtoslipoffyourhands andresultindamagetothetoolandbatterycartridge andapersonalinjury. ►Fig.1: 1. Red indicator 2. Button 3. Battery cartridge Toremovethebatterycartridge,slideitfromthetool whileslidingthebuttononthefrontofthecartridge. Toinstallthebatterycartridge,alignthetongueonthe batterycartridgewiththegrooveinthehousingandslip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the uppersideofthebutton,itisnotlockedcompletely. CAUTION: Always install the battery cartridge fully until the red indicator cannot be seen. If not, itmayaccidentallyfalloutofthetool,causinginjuryto you or someone around you. CAUTION: Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is notbeinginsertedcorrectly. Tool / battery protection system Thetoolisequippedwithatool/batteryprotectionsys- tem. This system automatically cuts off power to the motortoextendtoolandbatterylife.Thetoolwillauto- maticallystopduringoperationifthetoolorbatteryis placedunderoneofthefollowingconditions: Overload protection Whenthebatteryisoperatedinamannerthatcauses ittodrawanabnormallyhighcurrent,thetoolautomat- ically stops without any indication. In this situation, turn the tool off and stop the application that caused the tool tobecomeoverloaded.Thenturnthetoolontorestart. Overheat protection Whenthetoolorbatteryisoverheated,thetoolstops automaticallyandthelampblinks.Inthiscase,letthe toolandbatterycoolbeforeturningthetoolonagain. Overdischarge protection Whenthebatterycapacityisnotenough,thetoolstops automatically. If you turn the tool on, the motor runs againbutstopssoon.Inthiscase,removethebattery fromthetoolandchargethebattery.10 ENGLISH Indicating the remaining battery capacity Only for battery cartridges with the indicator ►Fig.2: 1. Indicator lamps 2.Checkbutton Pressthecheckbuttononthebatterycartridgetoindi- catetheremainingbatterycapacity.Theindicatorlamps light up for a few seconds. Indicator lamps Remaining capacity Lighted Off 75% to 100% 50% to 75% 25% to 50% 0% to 25% NOTE: Depending on the conditions of use and the ambienttemperature,theindicationmaydifferslightly from the actual capacity. Selecting the cutting action ►Fig.3: 1. Cutting action changing lever Thistoolcanbeoperatedwithanorbitalorastraight line(upanddown)cuttingaction.Theorbitalcutting actionthruststhejigsawbladeforwardonthecutting stroke and greatly increases cutting speed. Tochangethecuttingaction,justturnthecuttingaction changing lever to the desired cutting action position. Refer tothetabletoselecttheappropriatecuttingaction. Position Cutting action Applications 0 Straight line cutting action For cutting mild steel, stainless steel and plastics. For clean cuts in wood and plywood. I Smallorbitcutting action For cutting mild steel, aluminum and hard wood. II Mediumorbit cutting action For cutting wood and plywood. For fast cutting in aluminum and mild steel. III Largeorbitcutting action For fast cutting in wood and plywood. Switch action Toturnonthetool,pressthelock/unlockbutton.The toolturnsintothestandbymode.Tostartthetool,press thestart/stopbuttoninthestandbymode.Tostopthe tool,pressthestart/stopbuttonagain.Thetoolturns intothestandbymode.Toturnoffthetool,pressthe lock/unlockbuttoninthestandbymode. ►Fig.4: 1.Lock/unlockbutton2.Start/stopbutton NOTE: If the tool is left for 10 seconds without any operationinthestandbymode,thetoolautomatically turns off and the lamp goes off. NOTE:Youcanalsostopandturnoffthetoolby pressingthelock/unlockbuttonwhilethetoolis operating. Lighting up the front lamp CAUTION: Do not look in the light or see the source of light directly. Toturnonthelamp,pressthelock/unlockbutton.To turnoffthelamp,pressthelock/unlockbuttonagain. NOTICE: When the tool is overheated, the lamp ickers. Cool down the tool fully before operating the tool again. NOTE: Use a dry cloth to wipe the dirt off the lens of the lamp. Be careful not to scratch the lens of lamp, or it may lower the illumination. Speed adjusting dial ►Fig.5: 1.Speedadjustingdial Thetoolspeedcanbeadjustedbyturningthespeed adjustingdial.Youcangetthehighestspeedat5and the lowest speed at 1. Refertothetabletoselecttheproperspeedforthe workpiecetobecut.However,theappropriatespeed may differ with the type or thickness of the workpiece. In general, higher speeds will allow you to cut workpieces fasterbuttheservicelifeofthebladewillbereduced. Workpiece Number Wood 4-5 Mild steel 3 - 5 Stainless steel 3-4 Aluminum 3 - 5 Plastics 1-4 NOTICE: When changing the speed dial from "5" to "1", turn the dial counterclockwise. Do not turn the dial clockwise forcibly. Electronic function The tool is equipped with the electronic functions for easy operation.

• Soft start The soft-start function minimizes start-up shock, and makes the tool start smoothly.

• Soft no-load rotation Toreducethevibrationandalignthejigsawblade with the cutting line easily, the tool automatically reduces the rotation speed until the tool starts cut- tingtheworkpiecewhenthespeedadjustingdial is set at 2 or higher. Once the tool starts cutting the workpiece, the tool speed reaches the preset speed and keeps the speed until the tool stops. NOTE: When the temperature is low, this function maynotbeavailable.11 ENGLISH Disabling the soft no-load rotation function Todisablethesoftno-loadrotationfunction,followthe stepsbelow.

1. Make sure that the tool is turned off.

andthensetitto"1"byturnitback. Thelampblinkstwicetoindicatethatthesoftno-load rotationfunctionisdisabled.Toenablethisfunction again, perform the same procedure again. NOTE:Ifthesoftno-loadrotationfunctionisdisabled, thelampblinkstwicewhenthetoolisturnedon. NOTE:Youcanalsodisableorenablethesoft no-loadrotationfunctionbychangingthespeed adjustingdialfrom"5"to"1"andchangingitfrom"1" to "5". ASSEMBLY CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool. Installing or removing jig saw blade CAUTION: Always clean out all chips or for- eign matter adhering to the jig saw blade and/or blade holder.Failuretodosomaycauseinsufcient tighteningoftheblade,resultinginaseriouspersonal injury. CAUTION: Do not touch the jig saw blade or the workpiece immediately after operation. They maybeextremelyhotandcouldburnyourskin. CAUTION: Always secure the jig saw blade rmly.Insufcienttighteningoftheblademaycause bladebreakageorseriouspersonalinjury. CAUTION: Use only B type jig saw blades. UsingbladesotherthanBtypecausesinsufcient tighteningoftheblade,resultinginaseriouspersonal injury. CAUTION: When you remove the jig saw blade, be careful not to hurt your ngers with the top of the blade or the tips of workpiece. Beforeinstallingthejigsawblade,makesurethatthe bladeclampleverisinthereleasedposition. Toinstallthejigsawblade,inserttheblade(teethfacing forward)intothebladeholder.Thelevermovestothe xedpositionandthebladeislocked.Makesurethat thebackedgeofthebladetsintotheroller.Pullthe bladelightlytomakesurethatthebladedoesnotfalloff during operation. ►Fig.6: 1.Jigsawbladeholder2. Released position

►Fig.7: 1.Jigsawbladeholder2.Jigsawblade CAUTION:Iftheleverdoesnotmovetothexed position,thebladeisnotinstalledcompletely.Donot presstheleverbyhandtothexedposition.Itmay damage the tool. Toremovethejigsawblade,pushtheleverforwardas farasitwillgo.Thisallowsthebladetobereleased. ►Fig.8: 1.Jigsawbladeholder2.Jigsawblade NOTE:Occasionallylubricatetheroller. Hex wrench storage ►Fig.9: 1. Hook 2. Hex wrench When not in use, store the hex wrench as shown in the guretokeepitfrombeinglost. First, insert the hex wrench into the hole. Then push it into the hook until it locked. OPERATION CAUTION: Always hold the base ush with the workpiece.Failuretodosomaycausejigsaw bladebreakage,resultinginaseriousinjury. CAUTION: Advance the tool very slowly when cutting curves or scrolling. Forcing the tool may causeaslantedcuttingsurfaceandjigsawblade breakage. ►Fig.10: 1. Cutting line 2. Base Turnthetoolonwithoutthejigsawblademakingany contactandwaituntilthebladeattainsfullspeed.Then restthebaseatontheworkpieceandgentlymovethe tool forward along the previously marked cutting line. Bevel cutting CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before tilting the base. Withthebasetilted,youcanmakebevelcutsatany anglebetween0°and45°(leftorright). ►Fig.11 Loosentheboltonthebackofthebasewiththehex wrench.Movethebasesothattheboltispositionedin thecenterofthecross-shapedslotinthebase. ►Fig.12: 1. Hex wrench 2. Bolt 3. Base Tiltthebaseuntilthedesiredbevelangleisobtained. Theedgeofthemotorhousingindicatesthebevel anglebygraduations.Thentightenthebolttosecure thebase. ►Fig.13: 1.Edge2. Graduation Front ush cuts ►Fig.14: 1. Hex wrench 2. Bolt 3. Base Loosentheboltonthebackofthebasewiththehex wrenchandslidethebaseallthewayback.Then tightenthebolttosecurethebase.12 ENGLISH Cutouts Cutoutscanbemadewitheitheroftwomethods “Boringastartinghole”or“Plungecutting”. Boring a starting hole ►Fig.15 For internal cutouts without a lead-in cut from an edge, pre-drill a starting hole 12 mm or more in diameter. Insertthejigsawbladeintothisholetostartyourcut. Plunge cutting ►Fig.16 Youneednotboreastartingholeormakealead-incut if you carefully do as follows.

2. Apply pressure to the tool so that the front edge of

Asthejigsawbladepiercestheworkpiece,slowly lowerthebaseofthetooldownontotheworkpiecesurface.

4. Complete the cut in the normal manner.

Finishing edges ►Fig.17 Totrimedgesormakedimensionaladjustments,runthe jigsawbladelightlyalongthecutedges. Metal cutting Alwaysuseasuitablecoolant(cuttingoil)whencutting metal.Failuretodosowillcausesignicantjigsaw bladewear.Theundersideoftheworkpiececanbe greased instead of using a coolant. Dust extraction Optional accessory Cleancuttingoperationscanbeperformedbyconnect- ing this tool to a Makita vacuum cleaner. Installing or removing the dust cover Installthedustcoverasshowninthegure. ►Fig.18: 1. Dust cover To remove the dust cover, press one side of the cover, andthenremoveitasshowninthegure. ►Fig.19: 1. Dust cover Installing or removing the dust nozzle Insert the dust nozzle all the way into the tool. ►Fig.20: 1. Dust nozzle To remove the dust nozzle, pull out the dust nozzle whilepressingthebuttononthedustnozzle. ►Fig.21: 1. Button 2. Dust nozzle Connecting the tool to the vacuum cleaner Connect the hose of the vacuum cleaner to the dust nozzle. ►Fig.22 Rip fence Optional accessory CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before installing or removing accessories. Straight cuts Whenrepeatedlycuttingwidthsof160mmorless,use of the rip fence will assure fast, clean, straight cuts. ►Fig.23: 1. Rip fence (Guide rule) To install, insert the rip fence into the rectangular hole onthesideofthebasewiththefenceguidefacing down. Slide the rip fence to the desired cutting width position,thentightenthebolttosecureit. ►Fig.24: 1. Hex wrench 2. Bolt 3. Fence guide 4. Rip fence (Guide rule) Circular cuts When cutting circles or arcs of 170 mm or less in radius, install the rip fence as follows. ►Fig.25: 1. Rip fence (Guide rule)

1. Insert the rip fence into the rectangular hole on the

sideofthebasewiththefenceguidefacingup.

2. Insert the circular guide pin through either of the

twoholesonthefenceguide.Screwthethreadedknob onto the pin to secure the pin. ►Fig.26: 1.Threadedknob2. Fence guide 3. Rip fence (Guide rule) 4.Pin

3. Slide the rip fence to the desired cutting radius,

andtightenthebolttosecureitinplace.Thenmovethe baseallthewayforward. NOTE:AlwaysusejigsawbladesNo.B-17,B-18, B-26orB-27whencuttingcirclesorarcs. Anti-splintering device Optional accessory CAUTION: The anti-splintering device cannot be used when making bevel cuts. ►Fig.27: 1. Base 2. Anti-splintering device For splinter-free cuts, the anti-splintering device can beused.Toinstalltheanti-splinteringdevice,movethe toolbaseallthewayforwardandtitfromthebackof toolbase. When you use the cover plate, install the anti-splintering device onto the cover plate. Cover plate Optional accessory ►Fig.28: 1. Cover plate 2. Base Use the cover plate when cutting decorative veneers, plastics, etc. It protects sensitive or delicate surfaces fromdamage.Fititonthebackofthetoolbase.13 ENGLISH Guide rail adapter set Optional accessory When cutting parallel and uniform width or cutting straight, the use of the guide rail and the guide rail adapter will assure the production of fast and clean cuts. To install the guide rail adapter,inserttherulebarintothesquareholeofthebase asfarasitgoes.Securetheboltwiththehexwrenchsecurely. ►Fig.29: 1. Hex wrench 2.Rulebar Inserttherulebarintothesquareholeoftheguiderail adapter,andsecurethescrewrmly.Placetheguide rail adapter on the guide rail. ►Fig.30: 1. Guide rail adapter 2. Guide rail 3. Screw NOTICE:AlwaysusebladesNo.B-8,B-13,B-16, B-17 or 58 when using the guide rail and the guide rail adapter. MAINTENANCE CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance. NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result. TomaintainproductSAFETYandRELIABILITY, repairs,anyothermaintenanceoradjustmentshould beperformedbyMakitaAuthorizedorFactoryService Centers, always using Makita replacement parts. OPTIONAL ACCESSORIES CAUTION: These accessories or attachments are recommended for use with your Makita tool specied in this manual. The use of any other accessories or attachments might present a risk of injurytopersons.Onlyuseaccessoryorattachment for its stated purpose. If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

• Rip fence (guide rule) set

• Guide rail adapter set

• Anti-splintering device

• Hose (For vacuum cleaner)