Gysflash S 1.12 PL - Battery charger GYS - Free user manual and instructions

USER MANUAL Gysflash S 1.12 PL GYS

ANOMALIES, CAUSES, REMÈDES

Translation of the original instructions SAFETY INSTRUCTIONS This manual contains safety and operating instructions, to be followed for your safety. Please read it carefully before using the device for the rst time and keep it for future reference. Read and understand the following safety instructions before use. Any modication or updates that are not specied in the instruction’s manual should not be undertaken. The manufacturer is not liable for any injury or damage due to non-compliance with the instructions featured in this manual. If there is any issue or uncertainty, please consult a qualied individual to operate the equipment correctly. This machine should only be used for charging operations specied within the limits indicated on the machine and in the instruction manual. The operator must observe the safety precautions. In case of improper or unsafe use, the manufacturer cannot be held liable. This unit can be used by children aged 8 or over and by people with reduced physical, sensory or mental capabilities or lack of experience or knowledge, if they are properly monitored or if instructions for using the equipment have safely been read and risks made aware of. Children must not play with the product. Cleaning and maintenance should not be performed by an unsupervised child. Do not use to charge domestic batteries or non rechargeable batteries. Do not operate the device with a damaged power supply cord or a damaged mains plug. Do not use the device if the charging cable appears to be damaged or assembled incorrectly in order to avoid any risk of short circuiting the battery. Never use on a frozen or damaged battery. Do not cover the device Do not place the device near a re or subject it to heat or to longterm temperatures exceeding 60°C The operating mode of the automatic charger and the restrictions applicable to its use are explained later in this manual. Fire and explosion risks! A battery can emit explosive gases when on charge.

• During the charge, the battery must be placed in a well ventilated area.

• Avoid ames and sparks. Do not smoke near the device.EN

Translation of the original instructions Do not leave a charging battery unattended for a long time. Connection / disconnection :

• Ensure that the charger’s power supply is disconnected before connecting or disconnecting to the battery terminals.

• Always ensure the Red clamp is connected to the «+» battery terminal rst. If it is necessary to connect the black clamp to the vehicle chassis, make sure it is a safe distance from the battery and the fuel/exhaust pipe. The charger must be connected to the mains.

• After charging, disconnect the charger from the mains, then disconnect the negative clamp from the car body and then disconnect the positive clamp from the battery, in this order. Connection :

• The connection to the power supply must be carried out in compliance with national standards. Maintenance :

• If the power cable is damaged, it must be replaced by the manufacturer, its after sales or by an equally qualied person to prevent any accidents.

• Service should be performed by a qualied person

• Warning! Always remove the power plug from the wall socket before carrying out any work on the device. Regulations :

• The Machine is compliant with European directives.

• The declaration of conformity is available on our website.

• EAEC Conformity marking (Eurasian Economic Community).

• Equipment in compliance with British requirements. The British Declaration of Conformity is available on our website (see home page).

• Equipment in conformity with Moroccan standards.

• The declaration Cم (CMIM) of conformity is available on our website (see cover page). Waste management :

• This product should be disposed of at an appropriate recycling facility. Do not throw away in a household bin.10 Operating manual

Translation of the original instructions Do not operate on 230V - risk of explosion! GENERAL DESCRIPTION The Gysash S 1.12 PL is designed to charge lead-acid batteries (Gel, AGM, Liquid, …) and lithium of the Lithium Iron Phosphate (LFP / LiFePO4). commonly used for motorcycles, water scooters and many other small vehicles. This charger is suited for the charge of: - Lead-acid batteries 12 V (6 elements in series of 2V) from 2 Ah to 32 Ah, and up to 100 Ah for charge support. - The charge 12V LFP batteries (4 cells in series of 3V) from 0.5 Ah to 20 Ah, and up to 50 Ah for charge support. START UP

1. Connect the charger to the battery using the proper accessory (clamps, lugs, etc...).

2. Plug the charger to the mains (single phase 100-127 Vac 50-60 Hz).

3. Select the mode by pressing the button. After roughly ve seconds, the charge starts automatically.

4. During the charge, the device indicates the charge progress. When indicator blinks, the battery is ready to start the vehicle. Once indicator stays on, the battery is fully charged.

5. The charge can be interrupted at any time by unplugging the mains plug or pressing the button.

6. After the charge, disconnect the charger from the mains, then disconnect the clamps from the battery.

• Modes and Options description : Lead CHARGE mode (14.4 V/1 A) : Mode for charging 12 V lead-acid batteries from 2 Ah to 32 Ah and up to 100 Ah for charge support. Automatic seven step charge cycle. COLD/AGM option (14.7 V/1 A) : Option to change the charging voltage to 14.7 V for battery charging in cold weather (less than 5°C) or for some AGM batteries or batteries with plugs. Lithium CHARGE mode (14.4 V/1 A) : Mode for charging 12 V lithium batteries from 0.5 Ah to 20 Ah and up to 50 Ah for charge retention. Auto- matic charging cycle in eight steps. Some Lithium batteries incorporate a UVP protection (Under Voltage Protection) which disconnect the battery in case of deep discharge. This protection prevents the charger from detecting the battery. In order for the Gysash S 1.12 PL to be able to charge the battery, it is necessary to deactivate the UVP protection. To do this, select the Lithium charging mode and press the button for 10 seconds. The charger will then deactivate the UVP protection and automatically start charging.

• Load curve Lead: The Gysash S 1.12 PL uses an advanced 7-step lead charging curve that guarantees the optimal performance of your lead battery.

Translation of the original instructions Step

: Analysis Analyses the battery state (charge level, polarity inversion, wrong battery…) Step

: Charge (1 A) Maximum current fast charge to reach an 80% charge level. Step

: Recovery (0.5 A) Recovering damaged elements due to a prolonged deep discharge. Step

: Absorption (14.4 V or 14.7 V with AGM option) Constant voltage charging to bring the charge level to 100%. Step

: Test Sulfated battery test Step

: Floating charge (13.6 V) Maintains battery charge level at its maximum. Step

• Lithium charging curve : The Gysash S 1.12 PL uses an advanced 8-step Lithium charging curve that guarantees the optimal performance of your LFP battery.

Test Equalizing Battery System Step

: Analysis Analyses the battery state (charge level, polarity inversion, wrong battery…) Step

: Recovery (0.2 A) Recovery algorithm following a deep discharge. Step

: Supplement Reduce current charge to reach 100% charge level. Step

: Charge (1 A) Fast charging at maximum current allowing to reach 90% of the charge level. Step

: Equalization / balancing (14.4 V) Balancing the battery cells Step

: Absorption (13.8 V) Constant voltage charging to bring the charge level to 98%. Step

: Floating charge (13.8 V) Maintain the battery charge level at its maximum with maintenance charging every 10 days.

• Estimated charge time Lead-acid Lithium Battery capacity 2 Ah 10 Ah 20 Ah 32 Ah 1 Ah (3 Ah EqPb*) 5 Ah (15 Ah EqPb*) 10 Ah (30 Ah EqPb*) 20 Ah (60 Ah EqPb*) Charging time 0% >> 90% 2 h 9 h 18 h 29 h 1 h 30 4 h 30 8 h 30 16 h *Lead battery equivalent: A lithium battery has better starting performance (CCA) than a lead battery. This is why some lithium battery manufac- turers indicate the battery lead equivalent (EqPb) corresponding to the capacity of a lead-acid battery with the same starting performance. For instance, a LFP battery of 10 Ah will have the same starting performance as a lead-acid battery of around 30 Ah.12 Operating manual

Translation of the original instructions If the motorcycle is equipped with a 12 V socket, the Gysash S 1.12 PL is able to charge the battery via this socket with the CAN-BUS system, without having to switch on the instrument panel. In this setup, connect the cigratte lighter adapter (ref. 029439) on the charger and the 12 V socket of the motorcycle and then follow the «Start-up» procedure detailed above. In certain cases, it is possible that the charge will only start 2 minutes after performing the connections.

• Protections : The Gysash S 1.12 PL has a set of devices to protect it against short circuits and polarity reversal. It has an an- ti-spark feature which prevents sparks whilst connecting the device to the battery. This charger has double insulation and is safe to use with the battery in situ as it will protect the vehicle’s on-board electronics. The Gysash S 1.12 PL is equipped with an integrated temperature sensor that allows it to adapt its charging current according to the ambient tem- perature in order to avoid any overheating of the internal electronics.

TROUBLESHOOTING, CAUSES, SOLUTIONS

Troubleshooting Causes Solutions

The indicator blinks rapidly.

• Battery voltage is too high

• Clamps in short-circuit

• Check that the clamps are correctly connected

• Check that it is a 12 V battery.

The indicator blinks slowly. Battery out of order or very low voltage. Change the battery.

The indicator is on. Failure during charging, battery not recoverable. Change the battery and press to restart a charge.

Indicator stays on even after pressing button. Thermal protection Ambient temperature is too high (>60°C), cool the room and let the charger cool down.

Indicator ashes. Charger in sleep mode. Press button or connect a battery to the char- ger to exit sleep mode.

Indicator stays on. Charge interrupted by pressing . Press again to restart the charge. WARRANTY The warranty covers faulty workmanship for 2 years from the date of purchase (parts and labour). The warranty does not cover:

• Damages due to misuse (power supply error, dropping of equipment, disassembling).

• Environment related failures (pollution, rust, dust). In case of failure, return the unit to your distributor together with: - The proof of purchase (receipt etc ...) - A description of the fault reportedES

Test Equalizing Battery System