Super Finish 23 Plus - Paint spray WAGNER - Free user manual and instructions

USER MANUAL Super Finish 23 Plus WAGNER

10 REPARATUREN AM GERÄT

REPARATUREN AM GERÄT

REPARATUREN AM GERÄT

REPARATUREN AM GERÄT20

Super Finish 23 PLUS

REPARATUREN AM GERÄT

Never bring ngers, hands or other body parts into contact with the spray jet!Never point the spray gun at yourself, other persons or animals. Never use the spray gun without spray jet safety guard.Do not treat a spray injury as a harmless cut. In case of injury to the skin by coating material or solvents, consult a doctor for quick and correct treatment. Inform the doctor about the coating material or solvent used. The following points are to be observed in accordance with the operating manual before every start-up:1. Faulty units may not be used.2. Secure a Wagner spray gun with the securing lever at the trigger guard.3. Ensure earthing.4. Check the permissible operating pressure of the high-pressure hose and spray gun.5. Check all the connecting parts for leaks. Instructions for regular cleaning and maintenance of the unit are to be observed strictly.Observe the following rules before any work on the unit and at every working break:1. Relieve the pressure from the spray gun and high-pressure hose.2. Secure a Wagner spray gun with the securing lever at the trigger guard3. Switch the unit o. WARNING! Attention, danger of injury by injection! Airless units develop extremely high spray pressures. Ensure safety!35 Super Finish 23 PLUS

1.3 Danger of explosion and re from sources of

ignition during spraying work _________________ 36

1.4 Danger of injury from the spray jet _____________ 36

1.5 Secure spray gun against unintended operation __ 36

1.6 Recoil of spray gun __________________________ 36

1.7 Breathing equipment as protection against

solvent vapors ______________________________ 36

1.8 Prevention of occupational illnesses ____________ 36

(formation of sparks or ames) ________________ 37

1.12 Use of units on building sites and workshops _____ 37

1.13 Socket at the unit ___________________________ 37

1.14 Ventilation when spraying in rooms ____________ 37

1.17 Cleaning the unit with solvents ________________ 37

1.18 Cleaning the unit ___________________________ 37

1.19 Work or repairs at the electrical equipment ______ 37

2.2.1 Coating materials with sharp-edged additional

4.1 Unit with suction system _____________________ 42

4.2 unit with upper hopper (5 litres) _______________ 42

4.3 high pressure hose and spray gun ______________ 42

4.4 Connection to the mains network ______________ 42

4.5 Socket on unit (not included in all models) _______ 43

4.6 Cleaning preserving agent when starting-up of

operation initially ___________________________ 42

4.7 Ventilate unit (hydraulic system) if the sound of

inlet valve is not audible ______________________ 42

4.8 Taking the unit into operation with

8.1 Cleaning the unit from the outside _____________ 46

10.6 Typical wear parts ___________________________ 50

AIRLESS SPRAYING All local safety regulations in force must be observed.The following sources are just a sample of those containing safety requirements for Airless spraying. a) The European Standard „Spray equipment for coating ma-terials – safety regulations „ (EN 1953).The following safety regulations are to be observed in order to ensure safe handling of the Airless high-pressure spraying unit.

Only spray coating materials with a ash point of 21 °C or higher.The ash point is the lowest temperature at which vapors develop from the coating ma-terial. These vapors are sucient to form an inammable mixture over the air above the coating material.

1.2 EXPLOSION PROTECTION

Do not use the unit in work places which are covered by the explosion protection regula-tions. The unit is not designed to be explo-sion protected. Do not operate the device in explosive areas (zone 0, 1 and 2). Explosive ar-eas are, for example, places where paints are stored and locations in direct proximity to the object being sprayed. Keep the device at least 3 m from the object you are spraying.

1.3 DANGER OF EXPLOSION AND FIRE FROM

SOURCES OF IGNITION DURING SPRAYING

WORK There must be no sources of ignition such as, for example, open res, lit cigarettes, cigars or tobacco pipes, sparks, glowing wires, hot sur-faces, etc. in the vicinity.

1.4 DANGER OF INJURY FROM THE SPRAY JET

Attention, danger of injury by injection!Never point the spray gun at yourself, other persons or animals.Never use the spray gun without spray jet safety guard.The spray jet must not come into contact with any part of the body.In working with Airless spray guns, the high spray pressures arising can cause very dan-gerous injuries. If contact is made with the spray jet, coating material can be injected into the skin. Do not treat a spray injury as a harmless cut. In case of injury to the skin by coating material or solvents, consult a doctor for quick and correct treatment. Inform the doctor about the coating material or solvent used.

1.5 SECURE SPRAY GUN AGAINST UNINTENDED

OPERATIONAlways secure the spray gun when mounting or dismounting the tip and in case of interruption to work.

1.6 RECOIL OF SPRAY GUN

When using a high operating pressure, pull-ing the trigger guard can eect a recoil force up to 15 N.If you are not prepared for this, your hand can be thrust backwards or your balance lost. This can lead to injury.

1.7 BREATHING EQUIPMENT AS PROTECTION

AGAINST SOLVENT VAPORSWear breathing equipment during spraying work.A breathing mask is to be made available to the user. SAFETY REGULATIONS

1.8 PREVENTION OF OCCUPATIONAL ILLNESSES

Protective clothing, gloves and possibly skin protection cream are necessary for the protection of the skin.Observe the regulations of the manufacturer concerning coat-ing materials, solvents and cleaning agents in preparation, processing and cleaning units.37 Super Finish 23 PLUS

The permissible operating pressure for the spray gun, spray gun accessories, unit accessories and high-pressure hose must not fall short of the maximum operating pressure of 25 MPa (250 bar or 3625 psi).

1.10 HIGH-PRESSURE HOSE

Attention, danger of injury by injection! Wear and tear and kinks as well as usage that is not appropriate to the purpose of the device can cause leakages to form in the high-pressure hose. Liquid can be injected into the skin through a leakage. y High-pressure hoses must be checked thoroughly before they are used. y Replace any damaged high-pressure hose immediately. y Never repair defective high-pressure hoses yourself! y Avoid sharp bends and folds: the smallest bending radius is about 20 cm. y Do not drive over the high-pressure hose. Protect against sharp objects and edges. y Never pull on the high-pressure hose to move the device. y Do not twist the high-pressure hose. y Do not put the high-pressure hose into solvents. Use only a wet cloth to wipe down the outside of the hose. y Lay the high-pressure hose in such a way as to ensure that it cannot be tripped over. Only use WAGNER original-high-pressure hoses in order to ensure functionality, safety and durability.

1.11 ELECTROSTATIC CHARGING (FORMATION OF

SPARKS OR FLAMES) Electrostatic charging of the unit may occur during spraying due to the ow speed of the coating material. These can cause sparks and ames upon discharge. The unit must therefore always be earthed via the electrical system. The unit must be connected to an appropriately-grounded safety outlet. An electrostatic charging of spray guns and the high-pressure hose is discharged through the high-pressure hose. For this reason the electric resistance between the connections of the high-pressure hose must be equal to or lower than 1 MΩ.

1.12 USE OF UNITS ON BUILDING SITES AND

WORKSHOPS The unit may only be connected to the mains network via a special feeding point with a residual-current device with INF ≤ 30 mA.

1.14 VENTILATION WHEN SPRAYING IN ROOMS

Adequate ventilation to ensure removal of the solvent vapors has to be ensured.

1.15 SUCTION INSTALLATIONS

The are to be provided by the unit user in accordance with the corresponding local regulations.

1.16 EARTHING OF THE OBJECT

The object to be coated must be earthed. (Building walls are usually earthed naturally)

1.17 CLEANING THE UNIT WITH SOLVENTS

When cleaning the unit with solvents, the solvent should never be sprayed or pumped back into a container with a small opening (bunghole). An explosive gas/air mixture can arise. The container must be earthed.

1.18 CLEANING THE UNIT

Danger of short-circuits caused by water in- gression! Never spray down the unit with high-pres- sure or high-pressure steam cleaners.

1.19 WORK OR REPAIRS AT THE ELECTRICAL

EQUIPMENT These may only be carried out by a skilled electrician. No li- ability is assumed for incorrect installation.

1.13 SOCKET AT THE UNIT

Do not load the socket with more than 1500 Watt. Unroll any connected cable drum completely.38 Super Finish 23 PLUS

Unplug the power plug from the outlet before carrying out any repair work. SAFETY REGULATIONS

1.21 SETUP ON AN UNEVEN SURFACE

The front end must always point downwards in order to avoid sliding away.If possible do not use the unit on an inclined surface since the unit tends to wander through the resulting vibrations.

Super Finish 23 PLUS is an electric driven unit for the airless atomization of dierent painting materials. Also it is able to feed the internal feeded paint roller, which is available as ac-cessory.Super Finish 23 PLUS is made for jobs in the workshop and on the building site.The unit performance is conceived so that its use is possible on building sites for small- to middle-area dispersion work.When painting, the device is suitable for all kinds of typical painting jobs, e.g.:doors, door frames, balustrades, furniture, woodencladding, fences, radiators (heating) and steel parts.We recommend using the top container for paintwork.

2.2 COATING MATERIAL

Diluting lacquers and paints or those containing solvents, two-component coating materials, dispersion and latex paints.No other materials should be used for spraying without WAG-NER‘s approval.Pay attention to the Airless quality of the coating materials to be processed.The unit is able to process coating materials with up to 20,000 mPas. If highly viscous coating materials cannot be taken in or the performance of the unit is to low, the paint must be diluted in accordance with the manufacturer‘s in-structions.Attention: Make sure, when stirring up with motor-driven agitators that no air bubbles are stirred in. Air bubbles disturb when spray-ing and can, in fact, lead to interruption of operation.

2.2.1 COATING MATERIALS WITH SHARP-EDGED

ADDITIONAL MATERIALSThese particles have a strong wear and tear eect on valves and tips, but also on the heating hose and spray gun. This im-pairs the durability of these wearing parts considerably.39 Super Finish 23 PLUS

GENERAL VIEW OF APPLICATION

The main area of application are thick layers of highly viscous coating material.At the Super Finish 23 PLUS unit a diaphragm pump takes in the coating materials and transports it via a high-pressure hose to the spray gun with the airless tip. Here the coating material atomizes since it is pressed through the tip core at a maximum pressure of 25 MPa (250 bar, 3625 psi). This high pressure has the eect of micro ne atomisation of the coat-ing material.As no air is used in this process, it is described as an AIRLESS process.This method of spraying has the advantages of nest atomisa-tion, cloudless operation (depending of a correct unit adjust-ment) and a smooth, bubblefree surface. As well as these, the advantages of the speed of work and convenience must be mentioned.

3.2 FUNCTIONING OF THE UNIT

The following section contains a brief description of the tech-nical construction for better understanding of the function:Super Finish 23 PLUS is an electrically driven high-pressure paint spraying equipment.The electric motor (1) drives the hydraulic pump via planetary gears (2). A piston (3) is moved up and down so that hydraulic oil is moved under the diaphragm (4) which then moves.In detail:The downwards movement of the machine opens the disk in-let valve (5) automatically and coating material is sucked in.During the upwards movement of the diaphragm, the coating material is displaced and the outlet valve opens while the inlet valve is closed.The coating material ows under high pressure through the high-pressure hose to the spray gun and is atomized when it exists from the tip.The pressure control valve limits the set pressure in the hy-draulic oil circuit and thus also the pressure of the coating material.A pressure change when the same tip is used also leads to a change in the amount of paint atomized.

Sucient ltering is required for fault-free operation. To this purpose the unit is equipped with a suction lter (Item 1) and an insertion lter in the spray gun (Item 2). Regular inspec-tion of these lters for damage or soiling is urgently recom-mended.A high-pressure lter (Item 3) -available as accessory- is rising up the ltering surface and will make the work more comfort-able.

Unroll high-pressure hose and lay it over the shaft.Loosen terminal sleeves (item 1) on the shaft (4 open). Extract shaft to the desired length. Tighten terminal sleeves again by hand (3 closed).Transportation in vehicleSecure the unit in the vehicle by means of suitable fasteners.The device can be placed on its side if necessary. In this case, please ensure that no attachments can be damaged. Atten-tion: Paint or solvent residues can escape from the connec-tions!

1 Tip guard with airless tip2 Spray gun3 High-pressure hose4 Connection for high-pressure hose5 Pressure gauge6 Pressure control valve7 Multifunction switchSymbols (shown in the recess of the switch): 0 OFF ON / CirculationON / Spraying8 Return tube9 Suction tube10 Hopper11 Inlet valve button12 Outlet valve13 Socket, max. load 1500 Watt*14 Oil measuring stick*not included in all models

Voltage :230 V AC, 50 HzFuses : 16 A time-lagUnit connecting line : 6 m long, 3 x 1.5 mm²Max. current consumption: 7.4 ADegree of protection : IP 44Rated input of device: 1.3 kWMax. operating pressure : 25 MPa (250 bar)Max. volume ow : 2.6 l/minVolume ow at 12 MPa(120 bar) with water :2.3 l/minMax. temperature of the coating material :43 °CMax. viscosity : 20,000 mPasEmpty weight Model including carriage: Model on frame: 29 kg 24 kgHydraulic oil lling quantity : Hydraulics housing Gears1.15 liter 0.05 literPlug connection on device (not included in all models): max. connection:230 Volt ~, 50 Hz 1500 WMax. vibration at the spraygun : lower than 2.5 m/s²Max. sound pressure level: 74 dB (A)**Place of measurement: 1 m distance from unit and 1.60 m above oor, 12 MPa (120 bar) operating pressure, reverberant oor

3.5 TROLLEY BACKFITTING

Before start with the backtting, pull of main plug of socket, disassemble suction system and high pressure hoseWhen changing between the top container and the suction system, the carriage needs to be altered. 1. Unscrew the screws (pos. 1) with the attached wrench (17 mm). 2. Tilt the shaft and align the Super Finish 23 PLUS in the required position: a) Operate with suction system b) Operate with top container3. Re-tighten the screws.

1. Ensure that the sealing surfaces of the connections are clean. Ensure that the red inlet (1) is inserted in the coating ma-terial inlet (4).2. Use the enclosed 41 mm wrench to screw the union nut (2) at the suction hose (3) onto the coating material inlet (4) and tighten it.3. Screw the union nut (5) at the return hose (6) to the con-nection (7) (22mm).

4.3 HIGH PRESSURE HOSE AND SPRAY GUN

1. Screw the high pressure hose (9) onto the hose connec-

tion 2. Screw the spray gun (10) onto the high pressure hose3. Tighten all union nuts on high pressure hose so that no coating material can escape.4. Screw the tip holder with the selected tip onto the spray gun, align tip and tighten union nut.When unscrewing the high pressure hose, hold rmly on the hose connection with a 22mm wrench.

4.2 UNIT WITH UPPER HOPPER 5 LITRES

1. Ensure that the sealing surfaces of the connections are clean. Ensure that the red inlet (1) is inserted in the coat-ing material inlet (4).2. Screw the union nut (5) on the return pipe (6) onto the connection (7).3. Screw the upper hopper (8) onto the coating material in-let (4).if using hopper with cleaning ring (TopClean) step 4 and 54. Fix TopClean on hopper upside5. Plug in return pipe into TopClean and screw on union nut STARTUP

4.4 CONNECTION TO THE MAINS NETWORK

Connection must always be carried out via an appropriately grounded safety outlet with residual-current-operated circuit-breaker.Before connecting the unit to the mains supply, ensure that the line voltage matches that specied on the unit’s rating plate.

4.6 CLEANING PRESERVING AGENT WHEN

STARTING-UP OF OPERATION INITIALLYUnit with suction tube1. Immerse the suction system into a container lled with a suitable cleaning agent (recommendation: water).Unit with hopper2. Fill up hopper with a suitable cleaning agent (recommen-dation: water).3. Set multifunction switch (1) to (ON– circulation); the unit commences to run.4. Turn the pressure regulating knob (2) to the right until the stop is reached.5. Wait until cleaning agent is emitted from the return hose.6. Turn the pressure regulating knob (2) back approx. one rotation.7. Set multifunction switch (1) to (spray). Pressure is rising up inside the high pressure hose (visible at pressure gauge)8. Point the tip of the spray gun into an open collecting con-tainer and pull the trigger guard at the spray gun.9. The pressure is increased by turning the pressure regulat-ing knob (2) to the right. Set approx. 10 MPa (100 bar) at the pressure gauge.10. Spray the cleaning agent out of the unit for approx. 1 - 2 min. (~5 litres) into the open collecting container.

4.8 TAKING THE UNIT INTO OPERATION WITH

COATING MATERIALUnit with suction tube1. Immerse the suction system into a container lled with coating material.Unit with hopper2. Fill coating material into the hopper.3. Press inlet valve pusher (4) several times to release pos-sibly clogged inlet valve4. Set multifunction switch (1) to (ON - circulation); the unit will start.5. Turn the pressure regulating knob (2) to the right until the stop is reached. When the noise of the valves changes, the unit is bled and takes in coating material.6. If coating material exits from the return hose, turn the pressure regulating knob (2) back approx. 1 rotation.7. Set multifunction switch (1) to (spray). Pressure is rising up inside the high pressure hose (visible at pressure gauge (3)).8. Pull of the spray gun and spray into an open collecting container in order to remove the remaining cleaning agent from the unit. When coating materials exits from the tip, close the spray gun.9. Adjust the spraying pressure by turning the pressure reg-ulating knob (2).10. The unit is ready to spray.

4.7 VENTILATE UNIT (HYDRAULIC SYSTEM) IF THE

SOUND OF INLET VALVE IS NOT AUDIBLE1. Switch on the unit.

2. Turn pressure regulating knob (2) three revolutions to

the left.3. Set multifunction switch (1) to (ON – circulation). The hydraulic system is ventilated. Leave the unit on for two to three minutes.

4. Then turn pressure regulating knob (2) to the right until

stop.5. Press inlet valve pusher (4). Sound of the inlet valve is audible.6. If not, repeat points 2 and 4

(NOT INCLUDED IN ALL MODELS)It is possible, for example, to connect an agitator, a workinglamp etc with a maximum of 1500 Watt. Always switch on the Super Finish 23 PLUS unit rst and then the connected unit. Oth-erwise the fuse protection of 16 A inside the unit will react.44 Super Finish 23 PLUS

5 SPRAYING TECHNOLOGY Move the spray gun evenly during the spraying process. If this is not observed, an irregular spraying appearance will be the result. Carry out the movement with the arm, not with the wrist. A parallel distance of approx. 30 cm between the tip and the surface to be coated should always be observed. The lat-eral limitation of the spray fan should not to be too distinct. The edge of spraying should be gradual to facilitate overlap-ping of the next coat. The spray gun should always be held at an angle of 90° to the surface to be coated. A spray fan aimed obliquely at the surface to be coated leads to an unwanted spray cloud.To achieve perfect surfaces at varnishing works, special acces-sories are available at Wagner, e.g. FineFinish tips or an AirCoat gun set. Your Wagner dealer will advise you.

6 HANDLING THE HIGH-PRESSURE

HOSE The unit is equipped with a high-pressure hose specially suit-ed for diaphragm pumps.Danger of injury through leaking high-pressure hose. Replace any damaged high-pressure hose immediately.Never repair defective high-pressure hoses yourself!The high-pressure hose is to be handled with care. Avoid sharp bends and folds: the smallest bending radius is about 20 cm. Do not drive over the high-pressure hose. Protect against sharp objects and edges.Never pull on the high-pressure hose to move the device.Make sure that the high-pressure hose cannot twist. This can be avoided by using a Wagner spray gun with a swivel joint and a hose system.When using the high-pressure hose while working on scaolding, it is best to always guide the hose along the outside of the scaf-folding. The risk of damage rises with the age of the high-pressure hose.Wagner recommends replacing high-pres-sure hoses after 6 years.Only use WAGNER original-high-pressure hoses with internal heating in order to ensure functionality, safety and durability.

7 INTERRUPTION OF WORK

1. Switch o unit, set multifunction switch to (pressure relief, circulation), then to

0 (OFF). 2. Pull trigger guard of spray gun to decrease the pressure of the high pressure hose and the spray gun.3. Secure the spray gun, refer to the operating manual of the spray gun.4. Remove tip from tip holder and store the tip in a small ves-sel with suitable cleaning agent. 5. Leave the suction system immersed in the coating mate-rial or immerse it in the corresponding cleaning agent. The suction lter and unit should not dry out.6. Cover the material container in order to prevent the paint from drying.In using quick-drying or two-component coating materials, do not fail to rinse unit through with a suitable cleaning agent dur-ing the processing period. SPRAYING TECHNIQUE / HANDLING THE HIGH-PRESSURE HOSE / INTERRUPTION OF WORK45 Super Finish 23 PLUS

DISPLAYS AT THE UNIT / CLEANING THE UNIT

A clean state is the best method of ensuring operation with- out problems. After you have nished spraying, clean the unit. Under no circumstances may coating material rests dry and harden in the unit. The cleaning agent used for cleaning (only with a ash point above 21 °C) must be suitable for the coat- ing material used.

• Secure the spray gun, refer to the operating manual of the spray gun. Remove and clean the tip.

• Unit with suction system

2. Remove suction tube from the material container, the re-

turn tube remains over the material container.

3. Immerse the suction system into a container lled with a

suitable cleaning agent

4. Turn the pressure control valve back in order to set a mini-

mal spraying pressure.

6. Pull the trigger guard of the spray gun in order to pump

the remaining coating material from the suction hose, high-pressure hose and the spray gun into an open con- tainer (if appropriate, increase the pressure at the pressure control valve slowly in order to obtain a higher material ow). The container must be earthed in case of coating materials which contain solvents. Caution! Do not pump or spray in container with small opening (bunghole)! See safety regulations.

8. Pump suitable cleaning agent in the circuit for several

minutes. The cleaning eect is increased by alterna- tively opening and closing the spray gun.

10. Pump the remaining cleaning agent into an open contain-

er until the pump is empty.

11. Switch o the unit

Warm water improves the cleaning eect in the case of water-dilutable coating materials.

• Unit with upper hopper

2. Turn the pressure control valve back in order to set a mini-

mal spraying pressure.

4. Pull the trigger guard of the spray gun in order to pump

the remaining coating material from the hopper, high- pressure hose and the spray gun into an open container (if appropriate, increase the pressure at the pressure control valve slowly in order to obtain a higher material ow). The container must be earthed in case of coating materials which contain solvents. Caution! Do not pump or spray in container with small opening (bunghole)! See safety regulations.

5. Fill up hopper with suitable cleaning agent.

7. Pump suitable cleaning agent in the circuit for several

minutes. with cleaning ring (TopClean) step 8 up to 12

8. Switch reverser knob into a horizontal position.

The cleaning agent will ow around the circumference of the inner hopper wall and will clean it in some minutes, depending of the fouling

9. Switch reverser knob into the upright position.

Cleaning agent is owing directly into the hopper Do not switch the reverser knob at the clean- ing ring into the horizontal position when the pump is loaded with coating material. The holes could be plugged. As a result the cleaning function will be re- duced, as the cleaning ring has to clean itself rst.

11. Pump the remaining cleaning agent from the hopper,

high-pressure hose and the spray gun into an open con- tainer

8.1 CLEANING THE UNIT FROM THE OUTSIDE

First unplug the power plug from the outlet.Danger of short-circuits caused by water ingression! Never spray down the unit with high-pressure or high-pressure steam clean- ers. Do not put the high-pressure hose into sol-vents. Use only a wet cloth to wipe down the outside of the hose.Wipe down unit externally with a cloth which has been im-mersed in a suitable cleaning agent.

Clean lters always ensure maximum volume, constant spray pressure and problem-free functioning of the unit.Unit with suction system1. Unscrew the lter (Item 1) from the suction tube.2. Clean or replace the lter. Carry out cleaning with a hard brush and a corresponding cleaning agent.

8.3 HIGH-PRESSURE FILTER

1. Switch o unit – set multifunction switch to

0 (OFF). 2. Open the high-pressure lter and clean the lter insert. To do so:3. Unscrew the lter housing (1) by hand.4. Remove the lter insert (2) and pull out the bearing spring (3). 5. Clean all the parts with the corresponding cleaning agent. If compressed air is available – blow through the lter in-sert and bearing spring.6. When mounting the lter ensure that the bearing ring (4) in the lter insert is positioned correctly and check the O-ring at the lter housing for damage.7. Screw on the lter housing by hand until it stops (a higher tightening force only impedes later dismantling).

suction tube 5l hopperUnit with hopper1. Release screws with a screwdriver (Item 2).2. Lift and remove lter disk with a screwdriver3. Clean or replace the lter disk. Carry out cleaning with a hard brush and a corresponding cleaning agent.47 Super Finish 23 PLUS

CLEANING THE UNIT / SERVICING

8.4 CLEANING THE AIRLESS SPRAY GUN

1. Rinse the Airless spray gun with a suitable cleaning agent under lower operating pressure.2. Clean the tip thoroughly with a suitable cleaning agent so that no suitable coating material rests remain.3. Do not store the tip in solvent because this reduces the durability considerably.4. Clean the outside of the Airless spray gun thoroughly. Removal 1. Pull the protective bracket (1) forwards.2. Screw the grip (2) out of the gun housing. Pull out the in-sertion lter (3).3. If the insertion lter is clogged or defective, replace it.Installation1. Slide the insertion lter (3) with the longer cone into the gun housing.2. Screw the grip (2) into the gun housing and tighten it.3. Latch in the protective bracket (1).Insertion lter in the Airless spray gun

9.1 GENERAL SERVICING

We strongly recommend having an annual check carried out by technicians for safety reasons. Please observe all the applicable na-tional regulations.You can servicing of the unit carried out by the Wagner Service. Favourable conditions can be agreed with a service agreement and/or maintenance packages. Minimum check before every startup: 1. Check the high-pressure hose, spray gun with rotary joint, power supply cable with plug for damage.2. Check whether the pressure gauge can be read. Check at periodical intervals: 1. Check inlet and outlet valve according wear. Clean it and replace worn out parts.2. Check all lter inserts (spray gun, suction system) clean it and replace if necessary. 9 SERVICING

9.2 HIGH-PRESSURE HOSE

Inspect the high-pressure hose visually for any notches or bulges, in particular at the transition in the ttings. It must be possible to turn the union nuts freely. A conductivity of less than 1 MΩ must exist across the entire length.Have all the electric tests carried by the Wag-ner Service.The risk of damage rises with the age of the high-pressure hose.Wagner recommends replacing high-pres-sure hoses after 6 years.

Switch the unit o.Before all repair work: Unplug the power plug from the outlet.

1. Use a 17 mm spanner to screw out the inlet valve button.2. Replace the wiper (1) and O-ring (2).

1. Place the enclosed 30 mm wrench on the trigger housing

(1). 2. Loosen the trigger housing (1) with light blows of a ham-mer on the end of the wrench.3. Screw out the trigger housing with the inlet valve (2) from the paint section.4. Pull of the clasp (3) using the enclosed screwdriver.5. Place the enclosed 30 mm wrench on the inlet valve (2). Turn out the inlet valve carefully.6. Clean the valve seat (4) with a cleaning agent and brush (ensure that no brush hairs are left behind).7. Clean the seals (5, 6) and check for damage. Replace, if necessary.8. Check all the valve parts for damage. In case of visible wear replace the inlet valve.

Installation 1. Insert the inlet valve (2) into the trigger housing (1) and secure with the clasp (3). Ensure that the (black) seal (5) is mounted in the trigger housing.2. Screw the unit from the trigger housing and the inlet valve into the paint section. The same (black) seal (6) has to be mounted in the paint section.3. Tighten the trigger housing with the 30 mm wrench and tighten with three light blows of the hammer on the end of the wrench. (Corresponds to approx. 90 Nm tightening torque).

Only have the pressure control valve (1) re-placed by the customer service.The max. operating pressure has to be reset by the customer service.

1. Use a 22 mm wrench to screw the outlet valve from the paint section.2. Carefully pull of the clasp (1) using the enclosed screw-driver. The compression spring (2) presses ball (4) and valve seat (5) out.3. Clean or replace the components.4. Check the O-ring (7) for damage.5. Check the installation position when mounting the spring support ring (3) (clipped onto spring (2)), outlet valve seat (5) and seal (6), refer to gure.50 Super Finish 23 PLUS

This may only be carried out by a skilled elec-trician. No liability is assumed for incorrect installation.Switch the unit o.Before all repair work: Unplug the power plug from the outlet. In models with a front cover unscrew the trigger housing with inlet valve (1) from the paint section (see inlet valve, 10.2, sections 1 to 3) and remove the front cover (2) by unscrewing the screws.2. Remove the multi-function switch (3) by unscrewing the screws. 3. Remove the rear cover (4) by loosening the screws.4. Loosen the cable threaded joint (5).5. Loosen the wires in the mains terminal (6).6. Replace the unit connecting line. (only an approved power cable with the designation H07-RNF with a splash-proof plug may be used).7. Connect the green/yellow wire to the contact with the PE sign.8. Remount the covers carefully (do not squeeze any ca-bles!)9. Screw the trigger housing back into place (see inlet valve, 10.2, sections 3)

10.6 TYPICAL WEAR PARTS

Despite the use of high-quality materials the highly abrasive eect of the paints means that wear can occur at the follow-ing parts:Inlet valve (spare part Order No.: 0344700)For replacing refer to Section 10.2(failure becomes noticeable through performance loss and/or poor or no suction)Outlet valve (spare part Order No.: 0341702)For replacing refer to Section 10.3(failure becomes noticeable through performance loss and/or poor suction) The outlet valve is usually considerably more durable than the inlet valve. Thorough cleaning may already help here.51 Super Finish 23 PLUS

TYPE OF MALFUNCTION WHAT ELSE? POSSIBLE CAUSE MEASURES FOR ELIMINATING THE MALFUNCTION Unit does not start Multifunction switch can not switched on No voltage applied Check voltage supply Unit fuse has triggered Let the motor cool down Multi-function switch not set back previously to „0“ Set multi-function switch to „0“ and then switch back on Unit does not suck in Air bubbles do not exit at the return hose Inlet valve clogged Press the inlet valve button until the stop is reached several times by hand Inlet/outlet valve soiled / foreign bodies (e.g. threads) drawn in / worn Remove the valves and clean then (-> refer to Section Pkt.10.2/10.3) / replace worn parts Pressure control valve turned down completely Turn the pressure control valve to the right un- til the stop is reached Air bubbles exit from the return hose Unit is sucking in outside air Check: Suction system tightened properly? Cleaning connection (if available) at rigid suc- tion tube screwed tight and not leaking? Inlet valve button leaky? -> Replace wiper and O- ring (-> refer to Section 10.1) The red entry is missing in the coating mate- rial entrance (-> see 4.1) Unit does not gener- ate pressure Unit has sucked in Air in the oil circuit Bleed the oil circuit in the unit by turning the pressure control valve completely to the left (until overturning) and let it run approx. 2 – 3 min. Then turn the pressure control valve to the right and set the spraying pressure (repeat process several times, if necessary). Process is assisted by positioning the unit vertically. Unit reached pres- sure, but the pressure collapses, also at the pressure gage, during spraying. Suction lter clogged Check the suction lter. If necessary, clean/ replace Paint cannot be worked in this state. Due to its prop- erties the paint clogs the valves (inlet valve) and the delivery rate is too low. Dilute the paint Unit reached pressure, but the pressure col- lapses during spraying. pressure gage still shows high pressure Clogged lter do not let enough paint pass Check/clean the (high-pressure lter) gun lter Tip clogged Clean the tip (-> refer to Section 10.1) Unit does not generate the max. pressure pos- sible. Paint neverthe- less exits at the return hose. Relief valve defective Please contact Wager Customer Service

SPARE PARTS AND ACCESSORIES

Accessories:55 Super Finish 23 PLUS Airless tip table Wagner TradeTip 3 tipup to 270 bar (27 MPa)without tip F thread (11/16 - 16 UN) for Wagner spray guns Order no. 0289391without tip G thread (7/8 - 14 UN) for Graco/Titan spray guns Order no. 0289390 All of the tips in the table below are supplied together with the appropriate gun lter.Application Tip marking Spray angleBore inch / mmSpraying width mm 1)Gun lter Order no.Water-thinnable and solvent-based paints and varnishes, oils, separating agents

yellowyellowyellowyellowyellowyellowyellowyellow05531150553215055331505534150553515055361505537150553815Rust protection paintsLatex paintsDispersions

whitewhitewhitewhitewhitewhitewhite05532210553321055342105535210553621055372105538211)Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.

SPARE PARTS AND ACCESSORIES

GB56 Super Finish 23 PLUS Application Tip marking Spray angleBore inch / mmSpraying width mm 1)Gun lter Order no.Roof coatings 223

All of the tips in the table below are supplied together with the appropriate gun lter.

SPARE PARTS AND ACCESSORIES

36 9905 113 Oval head screw 5x10 37 9950 242 Seal

Label (right) 42 0341 349 Oil cap screw 43 9971 146 O-ring 44 2362 313 Oil measuring stick

Cover (right) 17 2315 382 Oval head screw M4x10 18 2339 570 Label SF 23 PLUS 19 0341 347 Sealing ring

Oval head screw 3.5x9.5 31 2341 466 Label (left) 32 9903 348 Self drilling screw

SPARE PARTS AND ACCESSORIES

Spare parts diagram high-pressure lter

SPARE PARTS AND ACCESSORIES

11.6 SPARE PARTS LIST SUCTION SYSTEM RIGID

Spare parts diagram suction system (rigid)62 Super Finish 23 PLUS

SPARE PARTS AND ACCESSORIES63

For safety reasons, we would recommend having the device checked by an expert as required but at least every 12 months to ensure that it can continue to operate safely. In the case of unused devices, the check can be postponed until they are next started up. All (potentially deviating) national inspection and mainte- nance regulations must also be observed. If you have any questions, please contact the customer service team at Wagner.

IMPORTANT INFORMATION ON PRODUCT LIABILITY

According to an EU directive, the manufacturer is only liable without limitation for faults in the product if all parts come from the manufacturer or have been approved by the manu- facturer and have been mounted to the device and are operat- ed properly. If third-party accessories or spare parts are used, the manufacturer is exonerated wholly or partly from his/her liability if use of the third-party accessories or spare parts have caused a defect in the product. In extreme cases, the relevant authorities can completely prohibit using the entire device. With original WAGNER accessories and spare parts, compli- ance with all safety regulations is guaranteed.

In observance of the European Directive 2002/96/EC on waste electrical and electronic equipment and implementation in accordance with national law, this product is not to be dispo- sed of together with household waste material but must be recycled in an environmentally friendly way! Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way. Please ask your local Wagner service centre or dealer for details or contact us direct. TESTING OF THE UNIT / INFORMATION ON PRODUCT LIABILITY / GUARANTEE DECLARATION GUARANTEE DECLARATION (Status 01.02.2009)

1. Scope of guarantee

All Wagner professional colour application devices (here- after referred to as products) are carefully inspected, tested and are subject to strict checks under Wagner quality assurance. Wagner exclusively issues extended guarantees to commercial or professional users (hereafter referred to as “customer”) who have purchased the prod- uct in an authorised specialist shop, and which relate to the products listed for that customer on the Internet under www.wagner-group.com/pro-guarantee. The buyer’s claim for liability for defects from the purchase agreement with the seller as well as statutory rights are not impaired by this guarantee. We provide a guarantee in that we decide whether to replace or repair the product or individual parts, or take the device back and reimburse the purchase price. The costs for materials and working hours are our responsibility. Replaced products or parts become our property.

2. Guarantee period and registration

The guarantee period amounts to 36 months. For industrial use or equal wear, such as shift operations in particular, or in the event of rentals it amounts to 12 months. Systems driven by petrol or air are also guaranteed for a 12 month period. The guarantee period begins with the day of delivery by the authorised specialist shop. The date on the original purchase document is authoritative. For all products bought in authorised specialist shops from

01.02.2009 the guarantee period is extended to 24 months

providing the buyer of these devices registers in accordance with the following conditions within 4 weeks of the day of de- livery by the authorised specialist shop. Registration can be completed on the Internet under www.wagner-group.com/pro-guarantee. The guarantee certicate is valid as conrmation, as is the original purchase document that carries the date of the pur- chase. Registration is only possible if the buyer is in agreement with having the data being stored that is entered during reg- istration. When services are carried out under guarantee the guarantee period for the product is neither extended nor renewed. Once the guarantee period has expired, claims made against the guarantee or from the guarantee can no longer be en- forced.

If defects can be seen in the materials, processing or perform- ance of the device during the guarantee period, guarantee64 Super Finish 23 PLUS

claims must be made immediately, or at the latest within a period of 2 weeks. The authorised specialist shop that delivered the device is enti- tled to accept guarantee claims. Guarantee claims may also be made to the service centres named in our operating instruc- tions. The product has to be sent without charge or presented together with the original purchase document that includes details of the purchase date and the name of the product. In order to claim for an extension to the guarantee, the guaran- tee certicate must be included. The costs as well as the risk of loss or damage to the product in transit or by the centre that accepts the guarantee claims or who delivers the repaired product, are the responsibility of the customer.

4. Exclusion of guarantee

Guarantee claims cannot be considered

for parts that are subject to wear and tear due to use or other natural wear and tear, as well as defects in the product that are a result of natural wear and tear, or wear and tear due to use. This includes in particular cables, valves, packaging, jets, cylinders, pistons, means-carrying housing components, lters, pipes, seals, rotors, stators, etc. Damage due to wear and tear that is caused in particular by sanded coating materials, such as dispersions, plaster, putty, adhesives, glazes, quartz foundation.

in the event of errors in devices that are due to non-compliance with the operating instructions, unsuitable or unprofessional use, incorrect assembly and/or commissioning by the buyer or by a third party, or utilisation other than is intended, abnormal ambient conditions, unsuitable coating materials, unsuitable operating conditions, operation with the incorrect mains voltage supply/frequency, over-operation or defective servicing or care and/or cleaning.

for errors in the device that have been caused by using accessory parts, additional components or spare parts that are not original Wagner parts.

for products to which modications or additions have been carried out.

for products where the serial number has been removed or is illegible

for products to which attempts at repairs have been carried out by unauthorised persons.

for products with slight deviations from the target properties, which are negligible with regard to the value and usability of the device.

for products that have been partially or fully taken apart.

5. Additional regulations.

The above guarantees apply exclusively to products that have been bought by authorised specialist shops in the EU, CIS, Australia and are used within the reference country. If the check shows that the case is not a guarantee case, re- pairs are carried out at the expense of the buyer. The above regulations manage the legal relationship to us concludingly. Additional claims, in particular for damages and losses of any type, which occur as a result of the product or its use, are excluded from the product liability act except with regard to the area of application. Claims for liability for defects to the specialist trader remain unaected. German law applies to this guarantee. The contractual lan- guage is German. In the event that the meaning of the Ger- man and a foreign text of this guarantee deviate from one an- other, the meaning of the German text has priority. J. Wagner GmbH Division Professional Finishing Otto Lilienthal Strasse 18 88677 Markdorf Federal Republic of Germany Subject to modications ∙ Printed in Germany NOTES65 Super Finish 23 PLUS