ZICOM50E - Compressor Zipper - Free user manual and instructions

Brand	Zipper
Model	ZICOM50E
Product type	Compressor
Power supply	230 V / 50 Hz
Tank capacity	50 L
Maximum pressure	8 bar
Operating temperature	+10 °C to +40 °C
Storage temperature	-25 °C to +55 °C
Max. relative humidity	70 %
Main functions	Compressed air production, tire inflation, use with pneumatic tools (nail guns, staplers, orbital sanders)
Safety	Safety valve, ON/OFF switch
Maintenance	Drain condensation water after each use, clean/replace air filter every 20-30 h, change oil every 250 h
Spare parts	Genuine parts recommended
Warranty	2 years (legal)
Compliance	CE
Usage	Non-commercial use, in dry premises

Frequently Asked Questions - ZICOM50E Zipper

How to drain condensation water from the tank?

Open the drain valve located at the bottom of the pressurized tank after each use. The condensation water must be collected in a suitable container and disposed of in an environmentally friendly manner. Open slowly to avoid splashing.

What oil to use for the compressor?

Use the oil recommended by the manufacturer, generally a special compressor oil. Fill up to the central mark of the oil sight glass. Do not use standard motor oil.

How to adjust the output pressure?

Turn the pressure regulator clockwise to increase pressure, and counterclockwise to decrease it. The set pressure is displayed on the output pressure gauge. Do not exceed the maximum pressure of the tool used.

What to do if the motor does not start?

First check that the machine is properly plugged in and the socket is powered. Make sure the ON/OFF switch is in the on position. If the overload protection has tripped, let the motor cool down then reset the red button. Check the fuse of your installation.

How to clean the air filter?

Remove the air filter cover, take out the filter and clean it with low-pressure compressed air. If the filter is too dirty, replace it. A dirty filter reduces compressor performance.

What is the maximum pressure of the machine?

The maximum pressure is approximately 8 bar. Never exceed this value to avoid damaging the machine or causing an accident. The safety valve opens if the pressure is too high.

Can I use pneumatic tools with this compressor?

Yes, this compressor is designed to power pneumatic tools such as nail guns, staplers, orbital sanders, etc. Make sure the air consumption of the tool does not exceed the compressor's flow rate. Use appropriate fittings.

How to drain the compressor oil?

Place a container under the drain plug. Open the drain plug (mark 1) to drain the used oil. Close it, then open the fill plug (mark 2) and pour new oil up to the central mark of the sight glass. Used oil is toxic: dispose of it in accordance with regulations.

Can the machine run continuously?

No, this compressor is designed for non-commercial and intermittent use. It is not suitable for continuous operation. Observe the on/off cycles and maintenance intervals to avoid motor overheating.

What to do if air escapes through the safety valve?

This probably indicates a leaking or defective check valve. Clean or replace the check valve insert. If the problem persists, contact a professional. Do not block the safety valve.

USER MANUAL ZICOM50E Zipper

Green ZIPPER air compressor with attached pressure gauges and control panel (no visible text or symbols on the device body)

COMPRESSEUR

COMPRESOR

KOMPRESOR

KOMPRESOR

COMPRESOR

KOMPRESSOR

KOMPRESOR

Kompresor

COMPRESSORE

Green ZIPPER air compressor with attached control panel and pressure gauge (no visible text or symbols on body)

CE

ZI-COM50E

EAN: 9120039232645

ZI-COM24E

EAN: 9120039232638

ATTENTION: Check oil!

YOUR

JOB.

OUR

TOOLS.

1 INHALT / INDEX

1 INHALT/INDEX....2

12.1 Intended use of the machine 25

12.1.1 Technical Restrictions 25

12.1.2 Prohibited applications / Dangerous misuse 25

12.2 User Requirements 25

12.3 Safety devices....25

12.4 General safety instructions....25

12.5 Electrical safety 26

12.6 Special safety instructions for this machine 26

12.7 Hazard warnings....27

12.7.1 Hazardous situations....27

13 TRANSPORT....27

14 ASSEMBLY 28

14.1 Preparation....28

14.1.1 Checking delivery content 28

14.12 Requirements for the installation site....28

14.2 Assemble....28

14.3 Electrical connection....28

15 OPERATION 29

15.1 Information on initial start-up....29

15.2 Operating instructions....29

15.3 Handling....30

15.3.1 Switch the machine on and off....30

15.3.2 Set the working pressure....30

15.3.3 Read the vessel pressure....30

15.3.4 Establishing the compressed air connection....30

16 CLEANING, MAINTENANCE, STORAGE, DISPOSAL....30

16.1 Cleaning....30

16.2 Maintenance....31

16.2.1 Maintenance plan 31

16.2.2 Clean / exchange the air filter 31

16.23 Drain the condensed water....31

16.2.4 Change the oil....31

16.3 Storage 32

16.4 Disposal 32

17 TROUBLESHOOTING....32

18 AVANT-PROPOS (FR)....33

19 SECURITE 34

19.1.1 Restrictions techniques 34

19.1.2 Applications interdites / Mauvaises applications dangereuses....34

23.2 Maintenance....40

2321 Plan de maintenance 40

23.3 Entreposage....41

23.4 Elimination....41

24 RESOLUTION DE PANNE 41

25 PRÓLOGO (ES) 42

26 SEGURIDAD 43

58.1 Rengöring....84

58.2 Underhåll 85

64 UPORABA STROJA 91

64.1 Informacije za prvi zagon....91

64.2 Napotki za uporabo....92

64.3 Upravljanje 92

64.3.1 Vklop in izklop stroja 92

EN CE-Conformal! - This product complies with the EC-directives.

EN READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls in order to use the machine correctly and to avoid injuries and machine defects.

EN ATTENTION! Ignoring the safety signs and warnings applied on the machine as well as ignoring the security and operating instructions can cause serious injuries and even lead to death.

EN Missing or non-readable security stickers have to be replaced immediately.

Technical diagram of a mechanical valve with numbered components labeled 1 and 2

Close-up of a mechanical device with a yellow arrow pointing to a component labeled '1' (no text or symbols on the device itself)

This manual contains information and important notes for safe commissioning and handling of the air compressors ZI-COM24E and ZI-COM50E, hereinafter referred to as “machine” in this document.

This manual is part of the machine and must not be removed. Save it for later reference and if you let other people use the machine, add this manual to the machine.

Please read and note the safety instructions!

Before first use read this manual carefully. It eases the correct use of the machine and prevents misunderstanding and damages of machine.

Due to constant advancements in product design, construction, illustrations and contents may deviate slightly. If you notice any errors, please inform us.

We reserve the right to make technical changes!

Check the goods immediately after receipt and note any complaints on the consignment note when taking over the goods from the deliverer!

Transport damage must be reported separately to us within 24 hours.

ZIPPER MASCHINEN GmbH cannot accept any liability for transport damage that has not been reported.

Copyright

© 2023

This documentation is protected by copyright. All rights reserved! In particular, the reprint, translation and extraction of photos and illustrations will be prosecuted.

The place of jurisdiction is the regional court Linz or the court responsible for 4170 Haslach is valid.

Customer service contact

This section contains information and important notes on the safe commissioning and handling of the machine.

For your safety, read this manual carefully before commissioning. This will enable you to handle the machine safely and thus prevent misunderstandings as well as personal injury and damage to property. Pay special attention to the symbols and pictograms used on the machine as well as the safety information and danger warnings!

12.1 Intended use of the machine

The machine is designed exclusively for the following activities:

For the generation of compressed air within the technical data. The machine can be used in various work fields such as refilling car tires or with pneumatic tools such as nailers, staplers, air vibrating grinders or

NOTE

ZIPPER MASCHINEN GmbH assumes no responsibility or warranty for any other use or use beyond this and for any resulting damage to property or injury.

similar.

12.1.1 Technical Restrictions

The machine is designed for the work under the following conditions:

Relative humidity: max. 70 %

Temperature (for operation) +10°C to +40°C

Temperature (storage, transport) -25^ C to +55^ C

12.1.2 Prohibited applications / Dangerous misuse

• Operating the machine without adequate physical and mental fitness.
• Operating the machine without knowledge of the manual.
• Modifying the machine design.
• Operating the machine in a potentially explosive environment.
• Operating the machine outside the technical limits specified in this manual.
• Removing of the safety markings attached to the machine.
• Modifying, circumventing or disabling the safety devices of the machine.
  • To aim the compressed air gun at persons is prohibited.

- The machine is not designed for continuous operation or unrestricted, commercial operation and may only be used in dry rooms.

The non-intended use or the disregard of the explanations and instructions described in this manual will result in the expiration of all warranty claims and compensation claims for damages against ZIPPER MASCHINEN GmbH.

12.2 User Requirements

The machine is designed to be operated by one person. The prerequisites for operating the machine are physical and mental fitness as well as knowledge and understanding of the operating instructions. Persons who, due to their physical, sensory or mental capabilities, inexperience or lack of knowledge, are unable to operate the machine safely must not use the machine without supervision or instruction by a responsible person.

Please note that locally applicable laws and regulations determine the minimum age of the operator and may restrict the use of this machine!

Work on electrical components or equipment may only be carried out by a qualified electrician or under the guidance and supervision of a qualified electrician.

Put on your personal protective equipment before working on the machine.

12.3 Safety devices

The machine is equipped with the following safety devices:

• Pressure relief valve (1)

12.4 General safety instructions

To avoid malfunctions, damage and health impairments when working with the machine, the following points must be observed in addition to the general rules for safe working:

• Check the machine for completeness and function before starting. Only use the machine if the separating and other non-separating protective devices required for machining have are fitted.
• Make sure that the guards are in good working order and properly maintained.
• Select a level, vibration-free surface as the installation area.

- Ensure sufficient space around the machine.

- Ensure sufficient lighting conditions at the workplace to avoid stroboscopic effects.

- Ensure a clean working environment.

- Keep the area around the machine free of obstacles (e.g. dust, cut-off workpiece parts, etc.).

- Only use tools that are in perfect condition and free of cracks and other defects (e.g. deformations).

- Remove tool keys and other setting tools before switching on the machine.

- Check the machine's connections for strength before each use.

- Never leave the running machine unattended. Switch off the machine before leaving the working area and secure it against unintentional or unauthorized restarting.

- The machine may only be operated, maintained or repaired by persons who are familiar and who have been informed about the dangers arising from this work.

- Ensure that unauthorized persons keep a safety distance from the machine and keep children away from the machine.

• Always work with care and the necessary caution and never use excessive force.

- Do not overload the machine.

- Hide long hair under hair protection.

- Wear close fitting protective work clothing and suitable protective equipment (eye protection, face protection, ear protection S1).

- Never wear loose jewellery, loose clothing or accessories (e.g. tie, scarf).

- Do not work on the machine if you are tired, not concentrated or under the influence of medication, alcohol or drugs!

- Do not use the machine in areas where vapours of paints, solvents or flammable liquids represent a potential danger (danger of fire or explosion!).

- Shut down the machine and disconnect it from the power supply, before adjustment, changeover, cleaning, maintenance or repair work, etc. Before starting work on the machine, wait until all tools or machine parts have come to a complete standstill and secure the machine against unintentional restart.

12.5 Electrical safety

• Make sure that the machine is grounded.

- Only use suitable extension cables.

- A damaged or tangled cable increases the risk of electric shock. Handle the cable with care. Never use the cable to carry, pull or disconnect the power tool. Keep the cable away from heat, oil, sharp edges or moving parts.

• Proper plugs and outlets reduce the risk of electric shock.

- Water entry into the machine increases the risk of electric shock. Do not expose the machine to rain or moisture.

- The machine may only be used if the power supply is protected by a residual current circuit breaker.

- Before connecting the machine always make sure that the main switch is switched off.

- Use the machine only when the ON-OFF switch is in good working order.

12.6 Special safety instructions for this machine

- The machine may only be operated in suitable rooms (well ventilated, ambient temperature +5°C to 40°C). There must be no dust, acids, vapour, explosive or flammable gases in the room.

- The machine may only be operated by one person.

- Ensure that the machine is turned off before connecting it to the power supply.

- Do not place rags, containers or other materials on top of the machine.

Safety instructions when working with compressed air guns

- Compressors and pipes reach high temperatures during operation. Touching them lead to burns.

- When loosening the hose coupling, hold the coupling piece of the hose with your hand. This prevents injuries caused by a rebounding hose.

Safety instructions when paint spraying

- Do not use paints or solvents with a flash point of less than 55^ .

- Do not heat paints and solvents.

- If liquids harmful to health are processed, filter units (face masks) are required for protection. Please also observe the information on protective measures provided by the manufacturers of such substances.

- Observe the information and markings on the outer packaging of the processed materials in accordance with the German Ordinance on Hazardous Substances. If necessary, additional protective measures must be taken, in particular suitable clothing and masks must be worn.

- Smoking is not permitted during the spraying process or in the working area. Paint vapours are also highly flammable.

- Fireplaces, open light or sparking machines must not be present or operated.

• Do not store or consume food and beverages in the work area. Paint fumes are harmful.
• The working space must be larger than 30 m ^-3 and sufficient air exchange must be ensured during spraying and drying. Do not spray against the wind. Always observe the regulations of the local authorities when spraying flammable or dangerous spray materials.
• In connection with the PVC pressure hose, do not use media such as white spirit, butyl alcohol and methylene chloride (reduced service life).

Operation of pressure vessels

• Anyone who operates a pressure vessel has this to get in proper condition, operate it properly, monitor, make any necessary maintenance and repair work without delay and to meet the circumstances necessary security measures.
• A pressure vessel may not be operated if it has defects or will endanger employees or third persons.
• The pressure vessel must be checked regularly for damage, e.g. rust.

12.7 Hazard warnings

12.7.1 Hazardous situations

Despite intended use, certain residual risk factors remain. Due to the structure and construction of the machine, hazardous situations may occur which are identified in this manual as follows:

DANGER

A safety instruction designed in this way indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Such a safety instruction indicates a potentially hazardous situation which, if not avoided, may result in serious injury or even death.

CAUTION

A safety instruction designed in this way indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTE

A safety note designed in this way indicates a potentially dangerous situation which, if not avoided, may result in property damage.

Regardless of all safety regulations, your common sense and your appropriate technical aptitude/training are and remain the most important safety factor in the error-free operation of the machine. Safe working depends on you!

13 TRANSPORT

Transport the machine in its packaging to the place of installation. To manoeuvre the machine in the packaging, a pallet truck or forklift truck with the appropriate lifting force can be used, for example. The specifications can be found in the chapter Technical data. For proper transport, also observe the instructions and information on the transport packaging regarding centre of gravity, lifting points, weight, means of transport to be used as well as the prescribed transport position etc. Ensure that the selected lifting equipment (crane, forklift, pallet truck, load sling, etc.) is in perfect condition. Ensure the correct body posture when lifting, carrying and setting down the load.

Assembled and over short distances, the machine can also be transported by means of its wheels: Lift the machine only by the transport handle. Grasp it with both hands and lift the machine from your knees. Now the machine can be moved by its wheels.

14 ASSEMBLY

14.1 Preparation

14.1.1 Checking delivery content

Check the delivery immediately for transport damage and missing parts. Report any damage or missing parts to your dealer or the shipping company immediately. Visible transport damage must also be noted immediately on the delivery note in accordance with the provisions of the warranty, otherwise the goods are deemed to have been properly accepted.

14.1.2 Requirements for the installation site

The selected installation site must ensure a suitable connection to the power supply. Place the machine on a level, solid surface. The space requirement by the machine including a distance of approx. 50 centimetres to walls and other objects result from the technical data (dimensions, weight) of your machine. When dimensioning the required space, take into account that an unobstructed air supply to the machine must be ensured and that the operation, maintenance and repair of the machine must be possible without restrictions at all times.

The chosen installation site of the machine must comply with the local safety regulations as well as the ergonomic requirements for a workplace with sufficient lighting conditions.

14.2 Assemble

The machine comes pre-assembled, it is necessary to assemble the components dismantled for transport according to the following instructions and to make the electrical connection.

4 3 2 1

Close-up of a black mechanical device with a cylindrical component and yellow arrows pointing to features (no visible text or symbols)

Close-up of a mechanical assembly with no visible text or symbols

1. Attach wheels

• Install the wheel (2) on the wheel holder using the hexagon head screw (1), a washer (3) and a nut (4).
• Repeat the procedure with the second wheel.

2. Attach rubber foot

- Attach the rubber foot (1) to the holder with the enclosed mounting material (see illustration on the left).

3. Attach air filter

• Install the air filter (1) on the machine (see illustration on the left).
• Remove any blank cover previously.

4. Attach oil filler cap

• Remove the transport plug from the oil filler opening.
• Screw in the oil filler cap (1) as illustrated on the left.

14.3 Electrical connection

WARNING

Dangerous electrical voltage!

Risk of injury due to dangerous electrical voltage!

→ The machine may only be connected to the power supply and the associated checks carried out by a qualified electrician or under the instruction and supervision of a qualified electrician!

• Check, whether the neutral connection (if existing) and the protective grounding function properly.
• Check, whether the supply voltage and the frequency correspond to the specifications of the machine.

NOTE

Deviation of the supply voltage and frequency!

A deviation from the value of the supply voltage of ±5% is permissible.

A short-circuit fuse must be provided in the power supply system of the machine!

• Use a supply cable that fulfils the electrical requirements (e.g. H07RN, H05RN) and take the required cross-section of the supply cable from a current carrying capacity table. Pay attention to the measures for protection against mechanical damage.
• Make sure that the power supply is protected by a residual current circuit breaker.
• Connect the machine only to a properly grounded outlet.
• When using an extension cable, make sure that the dimension matches the connected load of the machine. The connection power can be found in the technical data, the correlation of cable cross-section and cable lengths can be found in the technical literature or obtain information from a specialist electrician.
• A damaged cable must be replaced immediately.

15 OPERATION

Only operate the machine when it is in a perfect condition. Before each operation, a visual inspection of the machine must be carried out. Safety devices and operating elements must be checked carefully. Check screw connections for damage and tight fit.

15.1 Information on initial start-up

NOTE

Waste oils are toxic and must not be released into the environment!

Contact your local authorities for information on proper disposal.

WARNING

ATTENTION! For transport oil has been drained. Fill up with recommended oil before first operation! Failure to do so will result in permanent engine damage and void guarantee!

1 2 max min

• Place the machine on a level surface.
• Open the oil filler cap (1).
• Fill in recommended oil up to the central marking in the oil sight glass (2).
• Close the oil filler cap (1) again.

Before initial start-up of the machine, lubrication of the pistons and bearings must be ensured. Check that sufficient oil has been filled in and follow the steps below:

• Open the drain valve at the bottom of the vessel so that the air can escape and no pressure can build up in the vessel.
• Run the machine for at least 20 minutes to lubricate the piston and bearings.
• Close the drain valve of the vessel.
  • After this procedure, the oil level must be checked again.
• The machine is now ready to use.

15.2 Operating instructions

WARNING

Dangerous electrical voltage!

Risk of injury due to dangerous electrical voltage!

→ Always disconnect the machine from the power supply before performing machine settings and secure it against unintentional reconnection.

NOTE

• The oil level in the compressor pump has to be checked before each use.
- The machine should be set up near the working consumer. Avoid long air lines and long supply lines (extensions).
• Make sure the intake air is dry and dust-free.
- Do not set up the machine in damp or wet areas.
• The machine must be operated on firm, level ground.
• Safety valve must be closed before the start.
- When removing the hose coupling, hold the coupling piece of the hose by hand. So the injury from rebounding hose is avoided.

15.3 Handling

15.3.1 Switch the machine on and off

ON OFF 1

Switch on

• Pull out the ON-OFF-switch (1)

Switch off

- Press down the ON-OFF-switch(1)

15.3.2 Set the working pressure

Mechanical component diagram with numbered parts (1 and 2), no visible text or symbols beyond labels

- The working pressure can be set with the pressure regulator (1).

- Clockwise rotation: The air pressure is increased.

- Counterclockwise rotation: The air pressure is reduced.

- The set working pressure is indicated on the gauge (2).

15.3.3 Read the vessel pressure

Close-up of a mechanical valve component with no visible text or symbols

- The vessel pressure is indicated on the gauge (1).

15.3.4 Establishing the compressed air connection

Close-up of a black mechanical component with no visible text or symbols

- Air coupling (1): To connect a consumer, insert the air pressure hose with correct adapter in the quick-coupling of the machine.

- To disconnect, pull back the sleeve of the quick-coupling and remove the hose.

16 CLEANING, MAINTENANCE, STORAGE, DISPOSAL

WARNING

Handling the machine with connected power supply may result in serious injury or death. → Always disconnect the machine from the power supply before cleaning, maintenance or repair work and secure it against unintentional reconnection.

CAUTION

Bevor maintenance:

• Let cool down the air compressor!
• Depressurize the air tank.

16.1 Cleaning

Regular cleaning guarantees the long service life of your machine and is a prerequisite for its safe operation.

NOTE

Incorrect cleaning products can attack the finish of the machine. Do not use any solvents, nitro thinners or other cleaning products that could damage the machine's finish. Observe the specifications and instructions of the cleaning agent manufacturer.

• After each use, remove dust and dirt particles from the machine, especially from the guards, air slots and motor housing.
• Clean the machine with a damp cloth and, if necessary, some commercial detergent or blow it out with compressed air at low pressure.
• Lubricate bare machine parts with an acid-free lubricating oil (e.g. WD40 rust inhibitor).

16.2 Maintenance

The machine is low-maintenance and only a few parts need to be serviced. Malfunctions or defects that could affect your safety must be repaired immediately!

• Before each operation, check the perfect condition of the safety devices.
  • Regularly check the perfect and legible condition of the warning and safety labels of the machine.
• Use only proper and suitable tools.
• Use only original spare parts recommended by the manufacturer.

16.2.1 Maintenance plan

The type and degree of machine wear depends to a large extent on the operating conditions. The following intervals apply when the machine is used within the technical limits:

Interval	Components	Action
before usage	Screws	tighten if necessary or replace if lost
	Machine parts	check for damage
	Oil level	check and refill oil if necessary
after usage	Condensed water	drain
	Machine	clean
every 20-30 working hours	Air filter	clean, if necessary replace
every 250 working hours	Oil	change

16.2.2 Clean / exchange the air filter

NOTE: A clogged and dirty air filter significantly reduces the performance of the machine!

Close-up of a mechanical component with a yellow arrow pointing to a circular feature, no visible text or symbols.

• Loosen and remove the air filter cover (1).
  • Take out the air filter.
• Clean the air filter with compressed air at low pressure.
• Reinsert the filter and reinstall the air filter cover (1).
• If too dirty, replace / exchange the air filter.

16.2.3 Drain the condensed water

To ensure a long service life of the vessel, drain off the condensed water by opening the drain valve each time after using.

The condensation water from the vessel will contain residual oil. Dispose of the condensation water in an environmentally compatible manner.

NOTE

Waste oils are toxic and must not be released into the environment!

Contact your local authorities for information on proper disposal.

• The drain valve (1) is located at the bottom of the vessel.
- Open the drain valve (1) to drain the condensed water.
NOTE: the drain valve should always be opened slowly to avoid damage to the machine and possible injury.
- Drain the condensed water into a suitable container.
- Then close the drain valve (1) again.

16.2.4 Change the oil

NOTE

Waste oils are toxic and must not be released into the environment!

Contact your local authorities for information on proper disposal.

Close-up of mechanical components with numbered annotations (1 and 2) pointing to specific parts, no readable text or symbols beyond labels.

• Drain the oil tank by opening the drain plug (1).
  NOTE: as soon as the drain plug (1) is loosened, the oil runs out. For this reason, a suitable container must be positioned to collect the oil even before the drain plug is loosened.
  • Afterwards, reinstall the drain plug (1).
• Then, new oil can be filled in. To do this, open the oil filler cap (2).
• Fill recommended oil up to the center mark in the oil sight glass.
• Close the oil filler cap (2) again.
• Now let the machine run at idle for 2-3 minutes (see Information on initial start-up) and then check the oil level again.

16.3 Storage

• Let the machine cool down.
• Bleed machine / depressurize machine.

Store the machine in a dry, frost-proof and lockable place when not in use. Disconnect the machine from the power supply. Make sure that unauthorised persons and especially children do not have access to the machine.

NOTE

Improper storage can damage and destroy important components. Only store packed or already unpacked parts under the intended ambient conditions!

16.4 Disposal

Observe the national waste disposal regulations. Never dispose of the machine, machine components or operating equipment in the residual waste. If necessary, contact your local authorities for information regarding available disposal options.

If you purchase a new machine or equivalent equipment from your specialist dealer, he is obliged in certain countries to dispose of your old machine properly.

17 TROUBLESHOOTING

WARNING

Danger due to electrical voltage!

Handling the machine with connected power supply may result in serious injury or death.

→ Disconnect the machine from the power supply before starting work to eliminate defects!

Many possible sources of error can be eliminated in advance if the machine is properly connected to the power supply. If you are unable to carry out the necessary repairs properly and/or do not have the required training, always consult a specialist to solve the problem.

Trouble	Possible cause	Solution
Pressure can no longer be stored	Valve seeals broken	replace the seals
Motor overheats	low oil level	refill oil
	dirty air filter	clean or replace the air filter
Machine runs but produces no pressure	clogged air filters	clean or replace old air filter
	defective seals	replace the seals
	defective valves in the cylinder head	replace the valves
Motor will not start	no power supply	check the connection to an existing electrical grid
	Overl oad protection activated	let the motor cool down and then pull the red pressure switch (ON/OFF)
After reaching the escapes cut-off pressure compressed air escapes through the relief valve below the pressure switch to reach the starting pressure	leaking or defective check valve	clean or replace check valve insert
	check valve is damaged	replace valve
Machine on frequently	very much condensate in the vessel	drain condensate
	Machine overloaded

18 AVANT-PROPOS (FR)

Cher client, chère cliente !

19.1.1 Restrictions techniques

Close-up of a black mechanical component with a yellow arrow pointing to it, no visible text or symbols.

Close-up of a black mechanical valve or fitting with a yellow indicator line (no visible text or symbols)

Close-up of a mechanical component with a yellow arrow pointing to a circular feature, no visible text or symbols.

Mechanical component diagram with numbered parts (1 and 2), no visible text or symbols beyond labels

Close-up of a black mechanical component with a yellow arrow pointing to it (no visible text or symbols)

Close-up of a mechanical component with a circular top and threaded base, showing no visible text or symbols.

Mechanical component diagram with numbered parts (1 and 2), no visible text or symbols beyond labels

Close-up of a mechanical valve component with no visible text or symbols

Close-up of a mechanical component with a yellow arrow pointing to a circular feature, no visible text or symbols.

Mechanical component diagram with numbered parts (1 and 2), no visible text or symbols beyond labels

Close-up of a black mechanical component with a yellow arrow pointing to it (no visible text or symbols)

Close-up of a black mechanical device with no visible text or symbols

Close-up of a black mechanical component with a circular top and threaded base, no visible text or symbols

Exterior view of a Zippers air compressor with visible propeller and wheels (no text or symbols)

Mechanical component diagram with numbered parts (1 and 2), no visible text or symbols

Close-up of a mechanical valve component with no visible text or symbols

Close-up of a mechanical component with a circular top and threaded base, no visible text or symbols

Rel. Fuktighet: max. 70%

Temperatur (drift) +10°C till +40°C

Temperatur (Förvaring, transport) -25°C till +55°C

Mechanical component diagram with numbered parts (1 and 2), no visible text or symbols

Close-up of a black mechanical component with a yellow arrow pointing to a small hole (no visible text or symbols)

Close-up of a black mechanical component with no visible text or symbols

Close-up of a black mechanical component with a yellow arrow pointing to a numbered feature (no visible text or symbols)

Exterior view of a ZUPPER air compressor with visible propeller and control panel (no text or symbols)

Close-up of a black mechanical component with a yellow arrow pointing to it (no visible text or symbols)

- Tlak u tlačnom kotlu može se očitati na manometru (1).

Close-up of a mechanical device with a yellow arrow pointing to a component (no visible text or symbols)

Close-up of a mechanical valve component with labeled parts (no text or symbols beyond labels 1 and 2)

CBB60 (450V,60 μF) MAIN WINDING AUX WINDING L N G OVERLOAD PROTECTED (125/250VAC 13A) PRESSURE SWITCH

82 ERSATZTEILE / SPARE PARTS

/ PIÈCES DE RECHANGE / PIEZAS DE RECAMBIO / NÁHRADNÍ DÍLY / NÁHRADNÉ DIELY / PIESE DE SCHIMB / RESERVDELAR / NADOMESTNI DELI / REZERVNI DIJELOVI / PARTI DI RICAMBIO

(EN) With original ZIPPER spare parts you use parts that are attuned to each other shorten the installation time and elongate your products lifespan.

NOTE

The installation of parts other than original spare parts leads to the loss of the guarantee! Therefore: When replacing components/parts, only use spare parts recommended by the manufacturer.

Order the spare parts directly on our homepage – category SPARE PARTS or contact our customer service

• via our Homepage – category SERVICE/NEWS - SPARE PARTS REQUEST,
• by e-mail to [e-mail].

Always state the machine type, spare part number and designation. To prevent misunderstandings, we recommend that you add a copy of the spare parts drawing with the spare parts order, on which the required spare parts are clearly marked, especially when not using the online-spare-part catalogue.

Exploded view diagram of a mechanical assembly with numbered parts for identification

1	Tank		1
2	Drain valve ZG1/4 1
3	Screw M10 2
4	Washer ∅10 2
5	Wheel		2
6	Axle	∅ 16x35	2
7	Bolt	M8x25	1
8	Flat		1
9	Rubber foot		1
10	Falt	∅8	1
11	Washer ∅8	1
12	Screw M8	1
13	Single valve	ZG1/2-G3/8-M10x1	1
14	release pipe screw	M10x1	2
15	Release pipe	∅6	1
16	Cable	3CX0.75mm ^2 x2M	1
17	Safty valve	0.8MPA	1
18	Pressure switch	6-8bar	1
19	Gauge	∅50 1
20	Connector	ZG1/4-ZG1/4	1
21	Regulator		1
22	Gauge	∅40	1
23	Quick coupler	ZG1/4 1
24	Fan		1
25	Fan screw		4
26	Motor screw	M5×85	4
27	Washer ∅5	4
28	Outside callipers	∅14	1
29	Fan cover		1
30	Back frame		1
31	Wave gasket	1
32	Bearing	6202	1
33	Rotor		1
34	Bearing	6203	1
35	Oil seal	∅16×∅28×7	1
36	Stator ∅135×100	1
37	Flat gasket		1

38	Capacitance	CBB60 25μF 450VAC	1
39	Landmark 1
40	Gasket	∅5	1
41	Land screw	M5x8	1
42	Pressure pipe	∅10	1
43	Heat sink	∅10	1
44	Pressure pipe screw	G3/8	2
45	Connector	ZG3/8-G3/8	1
46	Wahser	∅6	4
47	Spring	∅6	4
48	Cylinder head screw	M6×35	4
49	Air filter	ZG3/8	1
50	Seal ring		1
51	Valve plate		1
52	Valve piece		1
53	Located pin		2
54	Valve plate gasket		1
55	Cylinder		1
56	Cylinder gasket		1
57	Cylinder screw	M6×20	4
58	Washer	∅6	4
59	Crank case		1
60	Piston ring	∅48	1
61	Piston	∅48×21	1
62	Piston pin	∅12×39	1
63	Inside calliper	∅12	2
64	Connectiong rod		1
65	Crank	∅20×∅16×16	1
66	Screw	M6	1
67	Crank screw	M6×20	1
68	Oil baffle plate		1
69	Breathe plug	M16x1.5	1
70	Front cover		1
71	Front cover screw	M5×19	4
72	Oil leveler	G1/2	1
73	Hand hole	∅20	1

ZIPPER machines are subject to the legal warranty, which is valid in the current version. (For electrical and mechanical components, this is equivalent to 2 years (excluding wearing parts and batteries), starting from the date of purchase by the end user/buyer. For rechargeable batteries and batteries, the legal warranty of 6 months applies, starting from the date of purchase by the end user/buyer). In case of defects during this period, which are not excluded by paragraph 3, ZIPPER will repair or replace the machine at its own discretion.

2.) Report:

In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer has to report in written form the occurred defect to ZIPPER. If the warranty claim is legitimate, ZIPPER will pick up the defective machine from the dealer. Returned shippings by dealers which have not been coordinated with ZIPPER, will not be accepted and refused.

3.) Regulations:

a) Warranty claims will only be accepted, when a copy of the original invoice or cash voucher from the trading partner of ZIPPER is enclosed to the machine. The warranty claim expires if the accessories belonging to the machine are missing.
b) The warranty does not include free checking, maintenance, inspection or service works on the machine. Defects due to incorrect usage of the final consumer or his dealer will not be accepted as warranty claims either. Some examples: usage of wrong fuel, frost damages in water tanks, leaving fuel in the tank during the winter, etc.
c) Defects on wear parts are excluded, e.g. carbon brushes, collection bags, knives, cylinders, cutting blades, clutches, sealings, wheels, saw blades, splitting crosses, riving knives, riving knife extensions, hydraulic oils, oil/air/fuel filters, chains, spark plugs, sliding blocks, etc.
d) Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or technical manipulations by not authorized workshops or by the customer himself, usage of non-original ZIPPER spare parts or accessories.
e) After inspection by our qualified personnel, resulted costs (like freight charges) and expenses for not legitimated warranty claims will be charged to the final customer or dealer.
f) In case of defective machines outside the warranty period, we will only repair after advance payment or dealer's invoice according to the cost estimate (incl. freight costs) of ZIPPER.
g) Warranty claims can only be granted for customers of an authorized ZIPPER dealer who directly purchased the machine from ZIPPER. These claims are not transferable in case of multiple sales of the machine.

4.) Claims for compensation and other liabilities:

The liability of company ZIPPER is limited to the value of goods in all cases. Claims for compensation because of poor performance, lacks, damages or loss of earnings due to defects during the warranty period will not be accepted. ZIPPER insists on its right to subsequent improvement of the machine.

SERVICE

After Guarantee and warranty expiration specialist repair shops can perform maintenance and repair jobs. But we are still at your service as well with spare parts and/or product service. Place your spare part/repair service cost inquiry by

• Mail to [e-mail].
• Or use the online complaint order formula provided on our homepage – category service/news.

86 DECLARATION DE GARANTIE (FR)

1.) Garantie

(EN) We monitor the quality of our delivered products in the frame of a Quality Management policy.

Your opinion is essential for further product development and product choice. Please let us know about your:

• Impressions and suggestions for improvement.
• Experiences that may be useful for other users and for product design
• Experiences with malfunctions that occur in specific operation modes

We would like to ask you to note down your experiences and observations and send them to us via E-Mail or by post: