Hornbach C800 - Garage door

C800 - Garage door Hornbach - Free user manual and instructions

Find the device manual for free C800 Hornbach in PDF.

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Product type Garage door opener device
Brand Hornbach
Model C800
Rated voltage 220-240 V~ / 50 Hz
Rated power 120 W
Standby power 6 W
Protection rating IP20
Protection class II (reinforced insulation)
Weight 4.2 kg
Temperature range -20 to +45 °C
Max. pull force 800 N
Speed 0.15 m/s
Sound level <70 dB(A)
Continuous operation time 4 min
Service life 25,000 cycles
Max. compatible door dimensions 4880 x 2200 mm
Max. door weight 116 kg
Min. ceiling distance - highest door point 150 mm
Battery type (remote control) L828 (27A) 12V
Battery type (wall control) CR2032
Radio frequency 433.92 MHz
Radio range (open field) 25 m
Lighting LED (user non-replaceable)
Maintenance and cleaning Wipe with a soft, damp cloth; mild detergent possible, no alcohol or petroleum
Spare parts and repairability Contact your HORNBACH store for service and parts; user-replaceable batteries; other repairs by a qualified technician
General information Intended use: private garage doors, not commercial use; monthly test of safety reversal system mandatory

Frequently Asked Questions - C800 Hornbach

What are the prerequisites for installing the Hornbach C800 door opener?
Installation requires a free wall outlet (220-240 V), a well-balanced garage door, tools such as a hammer drill, a level, and anchors suitable for the wall type. The door must have a max height of 2200 mm and a max weight of 116 kg. It is recommended to call a qualified installer.
How do I program the travel limits (high and low)?
Press and hold the Setting button until LED 2 lights up. Use the + button to raise the door to the desired high position, then press Setting until LED 3 lights up. Use the - button to lower to the low position, then press Setting until the LEDs turn off.
How many remote controls can be programmed and how?
Up to 10 remote controls can be programmed. Press the Code button until LED 1 lights up, then within 10 seconds press button 1 or 2 on the remote. Press the same button again; LED 1 flashes and turns off. Repeat for each remote.
How do I test the safety reversal system?
Place a 5 cm thick board in the center of the door's travel path, with the door fully open. Press the remote to close the door. The door must reverse upon contact with the board. If not, stop use and contact a professional. Test at least once a month.
What should I do if the door does not open?
Check that the door is not locked, the remote is in range and its battery is good, the power is connected and the outlet is live. If the problem persists, try re-pairing the remote or contact HORNBACH customer service.
How do I replace the battery in the wall control?
Insert a small screwdriver into the slot at the bottom of the cover to remove it. Replace with a new CR2032 battery, plus side up, then replace the cover.
How do I replace the battery in the remote control?
Unscrew the three screws on the back of the remote, remove the cover and insert an L828 (27A) 12V battery observing polarity. Replace cover and screws.
When and how to perform the manual release test?
Close the door, pull the red emergency release handle downwards. The carriage disconnects. Lift the door halfway and release: if it stays in place, balance is good. If it falls, contact a professional. Perform monthly.
What cleaning products can I use?
Use a soft, damp cloth, possibly with mild detergent. Never use alcohol-based products, petroleum, or caustic agents.
How to delete all remote controls if one is lost?
Press and hold the Code button on the motor. LED 1 lights up, then turns off; release the button. All remotes are cleared. To re-pair, follow the programming procedure.

User questions about C800 Hornbach

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Download the instructions for your Garage door in PDF format for free! Find your manual C800 - Hornbach and take your electronic device back in hand. On this page are published all the documents necessary for the use of your device. C800 by Hornbach.

USER MANUAL C800 Hornbach

D GARAGENTORANTRIEB FÜR SEKTIONALTORE | Montage- und Gebrauchsanweisung
F DISPOSITIF D'OUVERTURE DE PORTE DE GARAGE SECTIONNELLE | Manuel d'installation et de l'utilisateur
I APRIPORTA PER GARAGE SEZIONALI | Manuale d'installazione e d'uso
NL OPENER VOOR SECTIONALE GARAGEDEUR | Installatie- en gebruiksaanwij zing
S TAKSKJUTPORTSMOTOR | Installations- och bruksanvisning
CZ OTEVÍRÁNÍ SEKČNÍCH GARÁŽNÍCH VRAT | Montážní a uživatelský manuál
SK OTVÁRAČ SEKČNÝCH GARÁŽOVÝCH DVERÍ | Inštalačná a používatelská príručka
RO INSTALATIE DE DESCHIDERE PENTRU USI SECTIONALE DE GARAJ | Manual de instalare și utilizare
GB SECTIONAL GARAGE DOOR OPENER | Installation and User Manual

Vielen Dank!

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2

Torspalt prüfen

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Hornbach C800 - Torspalt prüfen - 1

VORSICHT

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Motorkopf

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Torverstärkung

Hornbach C800 - Torverstärkung - 1

VORSICHT

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16a

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Stromanschluss

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Programmierung

1

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Hornbach C800 - 1 - 1

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3

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1.

C800 LED1 LED2 LED3 - + SETTING CODE

2.

< 10 Sek. < 10 Sek.

Hornbach C800 - 3 - 2

Hornbach C800 - 3 - 3

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Hornbach C800 - 3 - 4

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Directive machines 2006/42/CE

Directive RED 2014/53/UE

Spectre (Art. 3(2)): EN 300 220-2 V3.1.1:2017

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Supports Kit de vissage Commandes

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2

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Hornbach C800 - 2 - 1

ATTENTION

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5

Unité de moteur

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13

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15

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16a

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18

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Installer la commande murale

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Programmation

1

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3.

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5.

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1.

C800 LED1 LED2 LED3 - + SETTING CODE

2.

< 10 sec. < 10 sec.

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Hornbach C800 - 5. - 3

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2

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Hornbach C800 - 2 - 1

ATTENZIONE

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5

Motore

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6

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15

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16a

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19

22

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Programmazione

1

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Hornbach C800 - 1 - 1

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3

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  1. Hornbach C800 - 3 - 1
  1. Hornbach C800 - 3 - 2
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Hornbach C800 - 3 - 3

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Funzionamento

Hornbach C800 - Funzionamento - 1

AVVERTENZA

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13 Motoreenheid 12 Bedieningspaneel 11 Noodontgrendeling 10 Deurarm 9 Waarschuwingslabel 8 Muurbediening

Hornbach C800 - AVVERTENZA - 2

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2

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Hornbach C800 - 2 - 1

OPGELET

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5

Motoreenheid

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6

De riem spannen

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9

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12

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Deurversterking

Hornbach C800 - Deurversterking - 1

OPGELET

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16a

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Voeding aansluiten

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Programmeren

1

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Hornbach C800 - 1 - 1

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3

Bediening koppelen

LED-indicator 1

Knop 1 2

Knop 2 3

Activeringsknop 4

1.

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1.

C800 LED1 LED2 LED3 - + SETTING CODE

2.

< 10 sec. < 10 sec.

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Hornbach C800 - Bediening koppelen - 3

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Batterij vervangen van afstandsbedie- ning

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Bediening resetten

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13 Motorenhet 12 Kontrollpanel 11 Nödfrigöringshandtag 10 Portarm 9 Varningsetikett 8 Väggkontroll

Hornbach C800 - Bediening resetten - 2

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Konsoler Skruvset Reglage

Tekniska data

Garageportsöppnare

Märkspänning 220-240 V\~/50 Hz

Märkeffekt 120 W

Standbyeffekt 6 W

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2

Kontrollera portspelet

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Hornbach C800 - Kontrollera portspelet - 1

FÖRSIKTIG

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5

Motorenhet

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6

Remspänning

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9

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Portförstärkning

Hornbach C800 - Portförstärkning - 1

FÖRSIKTIG

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16a

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18

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19

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21

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Strömanslutning

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Programmering

1

Programmeringsknappar på motorenheten:

- (Nerknapp) 1

+(Uppknapp)2

Inställningsknapp 3

Kodknapp 4

1 2 3 4 C800 LED1 LED2 LED3 - + SETTING CODE

2

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Hornbach C800 - 2 - 1

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3

Parningskontroller

LED-indikator 1

Knapp 1 2

Knapp 2 3

Aktiveringsknapp 4

1.

Tryck på kodknappen tills LED 1 lyser konstant.

2.

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1.

C800 LED1 LED2 LED3 - + SETTING CODE

2.

< 10 s. < 10 s.

Hornbach C800 - Parningskontroller - 2

Hornbach C800 - Parningskontroller - 3

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Hornbach C800 - Parningskontroller - 4

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Användning

Hornbach C800 - Användning - 1

WARNING

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Byta batteri i fjärrkontrollen

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Radera kontroller

TYTO POKYNY USCHOVEJTE.

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Sada kolejnice
Spojky kolejnice Rameno vrat

Hornbach C800 - TYTO POKYNY USCHOVEJTE. - 1

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2

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Hornbach C800 - 2 - 1

POZOR

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5

Jednotka motoru

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Napínání remene

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12

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13

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15

Vyztužení vrat

Hornbach C800 - Vyztužení vrat - 1

POZOR

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16a

Montáž držáku vrat

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22

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Programování

1

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Hornbach C800 - 1 - 1

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3

Spárovaná ovládání

Kontrolka led 1

Tlačítko 1 2

Tlačítko 2 3

Tlačítko aktivace 4

1.

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1.

C800 LED1 LED2 LED3 - + SETTING CODE

2.

< 10 sek. < 10 sek.

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Hornbach C800 - Spárovaná ovládání - 3

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Provoz

Hornbach C800 - Provoz - 1

VAROVÁNÍ

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Vymazání ovládání

1.

DÔLEŽITÉ BEZPEČNOSTNÉ POKYNY

UPOZORNENIE – Z DÔVODOV BEZPEČNOSTI JE DÔLEŽITÉ, ABY STE SA RIADILI PODL'A TÝCHTO POKYNOV

TIETO POKYNY SI ODLOŽTE.

DÔLEŽITÉ BEZPEČNOSTNÉ POKYNY

Dôležité pokyny na inštaláciu

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2

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Hornbach C800 - 2 - 1

POZOR

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5

Motorová jednotka

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6

Napnutie remeňa

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9

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12

Zopnite vzpery závlačky, aby sa zaistila na mieste.

Hornbach C800 - 12 - 1

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13

Zdvihnite kolajničku na konci s motorom až k stropu. Úplne otvorte garážové dvere. Na horný koniec garážových dverí umiestnite dosku (hrúbka 4 cm) a položte na ňu kolajničku.

4 cm

14

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15

Vystuženie dverí

Hornbach C800 - 15 - 1

POZOR

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16a

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18

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19

22

Pripojenie napájania

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Programovanie

1

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Hornbach C800 - 1 - 1

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3

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1.

C800 LED1 LED2 LED3 - + SETTING CODE

2.

< 10 s < 10 s

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Hornbach C800 - 3 - 3

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Obsluha

Hornbach C800 - Obsluha - 1

UPOZORNENIE

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2

Verifi carea fantei uşii

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4

Montare angrenaj

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5

Unitate motor

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6

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9

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12

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13

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15

Ranforsarea usii

Hornbach C800 - 15 - 1

PRECAUTIE:

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16a

Montarea consolei uşii

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18

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19

22

Conectarea la sursa de alimen- tare

natural_image Close-up of a white electrical outlet with a black cable inserted (no text or symbols visible)

Programare

1

natural_image Exterior view of a modern building roof structure with a vertical arrow indicating direction (no text or symbols)

Hornbach C800 - 1 - 1

natural_image Interior view of a room with ceiling grilles and a wall-mounted panel, showing a downward arrow indicating compression or displacement (no text or symbols)

3

natural_image Close-up of a white electronic device with a button and labeled point '4' (no text or symbols beyond the label)

1.

C800 LED1 LED2 LED3 - + SETTING CODE

2.

< 10 sec. < 10 sec.

natural_image Exterior view of a modern office building (no signage)

Hornbach C800 - 3 - 3

natural_image 3D diagram of a U-shaped pipe or channel structure inside a room with ceiling grilles and a small rectangular block at the bottom (no text or symbols)
natural_image Diagram showing a switch mechanism inside a plastic door frame, with an arrow indicating the process (no text or symbols present)
natural_image Exploded view of a handheld electronic device showing internal components like battery pack, switch, and connector (no text or symbols visible)

We are convinced that this garage door opener will exceed your expectations and wish you joy while using it.

Read the instructions before installing or using the garage door opener. Keep it close to the garage door after installation and observe the safety instructions.

Service

In case of service requests or spare parts, please contact your local HORNBACH store.

Symbols

Hornbach C800 - Symbols - 1

Please read this user manual carefully and keep it for further reference.

Hornbach C800 - Symbols - 2

Warning of accident and injury to persons and serious damage to property.

Hornbach C800 - Symbols - 3

2 persons required.

Hornbach C800 - Symbols - 4

Do not use outdoors or in damp environments.

Hornbach C800 - Symbols - 5

Protection class II (enforced insulation).

Hornbach C800 - Symbols - 6

Temperature range -20 to 45 °C

Hornbach C800 - Symbols - 7

Keep children away when the door is moving. Never allow children to walk or run under moving door. Never allow children to use door opener controls. Always keep moving door within sight. If person is trapp<ed under door, push wall control button or use emergency release.

Hornbach C800 - Symbols - 8

If door opener doesn't work, pull red emergency release knob and open door manually.

Hornbach C800 - Symbols - 9

WARNING

Indicates a potentially dangerous situation which, if not protected against, could result in death or serious (irreversible) injuries.

Hornbach C800 - WARNING - 1

CAUTION

Indicates a potentially hazardous situation which can result in minor or moderate injury or damage to the product or equipment.

Table of content

Service194
Symbols194
Intended use 194
Important safety instructions 195
Declaration of conformity 197
Overview198
Components198
Scope of delivery 198
Technical data 200
Installation201
Required accessories 201
Preparation201
Programming210
Safety reversal system test 212
Operation213
Maintenance214
Maintenance work by operator 214
Monthly maintenance 214
Cleaning214
Battery change of wall control215
Battery change of remote control215
Erasing controls215
Troubleshooting216
Disposal216

Intended use

This garage door opener is intended for the operation of garage doors in the private sector, matching the specifications given in section technical data. The garage door opener may only be used in dry rooms. The opener is not to be used with doors having openings exceeding 50 mm in diameter or having edges or protruding parts a person could grip or stand on. The garage door opener is not intended for commercial use or use in public space.

Any other use or modification to the garage door opener is considered as improper use and could cause considerable dangers.

Hornbach C800 - Intended use - 1

WARNING

  • Carefully read this installation and user manual prior to the installation and use of the product.
  • Observe the installation requirements and installation methods for a proper and safe installation.
  • Lack of maintenance can lead to unsafe operation.

Hornbach C800 - WARNING - 1

WARNING

Manual release test

  • Close garage door, then pull down the red emergency release handle. The trolley will disconnect.
  • Test door for balance by releasing it at halfway. If balanced, it should stay in place, supported entirely by its springs. If the door falls down, seek professional garage door service.

Hornbach C800 - Manual release test - 1

WARNING

Safety reversal system test

  • With the door fully open, place a board with a thickness of 5 cm centered in the way of the door.
  • Press remote control push button. When closing, the door MUST reverse when making contact with the board.
  • Otherwise do not use the garage door opener any more; instead seek professional assistance for repair.

Hornbach C800 - Safety reversal system test - 1

IMPORTANT SAFETY INSTRUCTIONS

WARNING NOTICE - FOR THE SAFETY OF PERSONS, IT IS IMPORTANT TO FOLLOW THESE INSTRUCTIONS

THESE INSTRUCTIONS ARE TO BE KEPT. Important operation instructions

  • Read and follow all warnings and instructions.
    · Always keep remote controls out of the reach of children. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
    · This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
  • Only activate the garage door when you clearly see that there are no obstructions to door travel.
    · Always keep the garage door in sight until completely closed. No one should cross the path of the moving door.
  • No one should go under a stopped, partially opened door.
  • Watch the moving door and keep people away until the door is completely opened or closed.
  • Due to remote control the door may move unexpectedly. No one should cross the path of a moving door.
  • If possible, use emergency release handle only when garage door is closed. Otherwise make sure, that the garage doorway is clear of persons and obstructions. Weak or broken springs or an unbalanced door could result in an open door falling rapidly and unexpectedly.
    · Never use emergency release handle to pull the garage door open or closed. If rope knot becomes untied, you could fall.
    · Frequently examine the installation, in particular check cables, springs and mount-

ings for signs of wear, damage or imbalance. Do not use if repair or adjustment is needed since a fault in the installation or an incorrectly balanced door may cause injury.

· Safety reversal system must be tested monthly and after any adjustments. The garage door must reverse on contact with objects 5 cm above floor level.
· Balance of garage door must be tested monthly. An improperly balanced door may not reverse when required and could result in severe injury or death.
- All repairs to cables, spring assemblies and other hardware must be made by a trained door systems technician.
· Each steel wire rope shall have a safety factor not smaller than 6 (minimum breaking strength/static load of one rope).
- Rope drums shall have a pitch circle diameter (PCD) at least equal to 20 times the rope diameter.
· Always disconnect electric power to garage door opener before making any repairs or removing covers.
· If necessary, call for authorized service.
- Ensure that all safety and danger labels stay fully legible.
- Permanently fix the labels warning against entrapment in a prominent place or near any fixed controls.
· The drive must not be used with a door incorporating a wicket door.
· The drive is not to be used with doors having openings exceeding 50 mm in diameter or having edges or protruding parts a person could grip or stand on.

Hornbach C800 - THESE INSTRUCTIONS ARE TO BE KEPT. Important operation instructions - 1

IMPORTANT SATETY INSTRUCTIONS

Important installation instructions

- Install garage door opener only on properly balanced and lubricated garage door. - Disable all locks connected to the garage door.

- The drive is intended to be installed at least 2.5 m above the floor or other access level.

· Install the actuating member for the manual release at a height less than 1.8 m. If removable, the actuating member should be stored in direct vicinity of the door.

· Never connect garage door opener to power source until instructed to do so.

- Permanently fix the label concerning the manual release adjacent to its actuating member.

· Never wear watches, rings or loose clothing while installing or servicing opener. They could be caught in garage door or opener mechanisms.

- Install wall-mounted garage door control:
- within sight of the garage door.

· out of reach of children at minimum height of 1.5 m).

· away from all moving parts of the door.

- Place entrapment warning label on wall next to garage door control.

- Place manual release/safety reverse test label in plain view on inside of garage door.

- Upon completion of installation, test safety reversal system.

· To avoid serious personal injury or death from electrocution, disconnect all electric and battery power before performing any service or maintenance.

- Warning! Lack of maintenance can lead to unsafe operation.

For use of batteries

· The battery must be removed from the appliance before it is scrapped.

· CAUTION! Explosion hazard when the batteries are not replaced correctly. Only replace by batteries of the same type. Pay attention to the correct polarity.

Do not expose batteries (battery pack or inserted batteries) to excessive heat from sunlight, fire, etc. Protect from mechanical shocks. Keep dry and clean. Keep out of reach of children.

- Do not open, disassemble, cut open, or short-circuit batteries. Do not use old and new batteries together.

- Observe the safety notes and other notes on the battery and its packaging.

- Remove leaking batteries and clean the battery compartment thoroughly. Avoid contact with eyes and skin.

· Do not ingest the battery, chemical burn hazard.

· If you think that batteries might have been swallowed or placed inside any part of the body, seek immediate medical attention.

Declaration of conformity

CE We declare, that the product described in Technical Data:

Garage Door Opener C800

manufactured for:

is in conformity with the following directives:

Machinery Directive 2006/42/EC

RED Directive 2014/53/EU

and in accordance to the following applicable harmonized standards:

EN 60335-2-95:2015/A1:2015

EN 60335-1:2012/A13:2017

EN 62233:2008

AfPS GS 2014:01 PAK

EN 13241:2003/A2:2016

prEN 12635:2015

EN 12635:2015

EN 12453:2017

EN ISO 12100:2010

EN 55014-1:2017

EN 55014-2:2015

EN 55015:2013/A1:2015

EN 61547:2009

EN 61000-3-2:2014

EN 61000-3-3:2013

Draft ETSI EN 301 489-1 V2.2.0:2017

Final Draft ETSI EN 301 489-3 V2.1.1:2017

EN 62479:2010

Spectrum (Art. 3(2)): EN 300 220-2 V3.1.1:2017

The door opener must not be put into service until the garage door system into which it is to be incorporated has been declared in conformity with the provisions of the directives EN 12453, EN 13241 and 2006/42/EC.

ppa. Andrews Back

Andreas Back

Head of Quality Management, environment & CSR

Person authorised to compile the technical file

Bornheim, 12.08.2018

Scope of delivery

Hornbach C800 - Declaration of conformity - 1

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13 Motor unit 12 Control panel 11 Emergency release handle 10 Door arm 9 Warning label 8 Wall control

Hornbach C800 - Declaration of conformity - 3

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Brackets Screw kit Controls

Technical data

Garage door opener

Nominal voltage 220-240 V\~/ 50 Hz

Rated power 120 W

Standby power 6 W

Light source LED, not replaceable by user

Protection class IP 20

Degree of protection II

Weight 4.2 kg

Temperature range -20 to +45 °C

Max. pulling force 800 N

Speed 0.15 m/s

LpA <70 dB(A)

Time of continuous operation

Opener service life

4 min

25,000 cycles

Suitable for garage doors, fulfilling all of the following demands:

Setup

Sectional door with horizontal and vertical track, well balanced and equipped with a fall arrester

4880 x 2200 mm

116 kg

Min. distance between ceiling and highest point of travel of the door

150 mm

Wall control

Battery type

CR2032

Frequency range

433.92MHz ±100kHz

Radio range in free-field conditions

25 m

Max. transmitting power

4 dBm

Remote control

Battery type

L828 (27A) 12V

Frequency range

433.92MHz ±100kHz

Radio range in free-field conditions

25 m

Max. transmitting power

4 dBm

Installation

Hornbach C800 - Installation - 1

WARNING

Consult a specialist, if there is any doubt on the load carrying capacity of the installation site.

Hornbach C800 - WARNING - 1

WARNING

Important safety instructions. Follow all instructions since incorrect installation can lead to severe injury.

  • Before installing the drive, remove all unnecessary ropes or chains and disable any equipment, such as locks, not needed for powered operation;
  • Before installing the drive, check that the door is in good mechanical condition, correctly balanced and opens and closes properly;
  • Before installation, check if the wall or ceiling at the installation site has sufficient load carrying capacity. Depending on the wall type at the installation site, the correct fastening must be selected in order to ensure a secure fixation.
  • After installation, ensure that the mechanism is properly adjusted and that the drive reverses or the object can be freed when the door contacts a 50 mm high object placed on the floor
    • After installation, ensure that parts of the door do not extend over public footpaths or roads.
  • After installation, ensure that the entrapment protection system operates as intended.

Hornbach C800 - WARNING - 1

WARNING

Always call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door may not reverse when required.

Never try to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their hardware, all of which are under extreme tension.

Required accessories

The following accessories (not included) are required, for a proper installation of the garage door opener:

  • Level
  • Tape measure
  • Chalk or pencil
  • Wrench
  • Stepladder
  • Impact drill
  • Suitable wall anchors
  • Suitable drill bit for wall type at installation site
  • Garage door reinforcement (if required)
  • Batten (4 cm thick, slightly shorter then garage door width)
  • Emergency door release kit of door supplier (only for garages without second entry)

Hornbach C800 - Required accessories - 1

WARNING

To prevent risks during installation, the installer must have sufficient knowledge in the following qualifications:

  • Handling of ladders and scaffolding.
  • Evaluation of basic structures of a building.
  • Handling of tools and machines.
  • Handling and installation of fastening equipment.
    • Commissioning and operation of products.

If not every qualification can be covered by the installer, seek for a professional installation specialist to perform the installation.

Hornbach C800 - WARNING - 1

WARNING

Electrical work and repairs must be performed by a qualified electrician. During installation, always observe the national installation regulations.

Preparation

  • Fiberglass, aluminum or lightweight steel garage doors require reinforcement before installation of door opener. Contact your door manufacturer for reinforcement kit. Install reinforcement kit following the manufacturer's manual.
  • To avoid installation difficulties, do not run the garage door opener until instructed to do so.
  • Disable all locks of the garage door. Otherwise the opener and the door will be damaged when operating the garage door. The garage door opener prevents the door from being opened without the appropriate remote control. If your garage has no second entry, install an emergency door release kit of your garage door supplier to be able to open the door in case of malfunction.
  • Remove all ropes connected to garage door before installation and operation to avoid entanglement.
  • The garage door opener needs a free wall socket in the vicinity that meets the requirements given in technical data and all local regulations. The socket must be freely accessible to cut the garage door from power supply by unplugging when needed. Have a qualified electrician install a socket, if none is available yet.

1

Check of door balance

Make sure, the door is free-moving and well balanced. Lift the door halfway up and release it. If balanced, the door stays in this position only by force of its springs. Call a trained door systems technician, if the door is out of balance or if it binds.

Hornbach C800 - Check of door balance - 1

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2

Check of door gap

Make sure, the gap between the closed door and the floor is less than 6 mm. Otherwise the reversal system may not work properly.

< 6 mm

3

Rail assembly

Join the three sections of the rail with the connectors. Make sure that the belt is not distorted. Fix each joint with four nuts and cup square bolts M8x20.

Hornbach C800 - Rail assembly - 1
8x

Hornbach C800 - Rail assembly - 2

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Hornbach C800 - Rail assembly - 3

CAUTION

To prevent injury from pinching, keep hands away from the joints while assembling the rail.

4

Sprocket assembly

Flip the rail. Centre the bore holes in the sprocket assembly under the appropriate holes in the rail and fi x the sprocket assembly with the two Phillips screws M5x20.

Hornbach C800 - Sprocket assembly - 1

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5

Motor unit

Join the motor unit and the rail. Fit the shaft of the motor unit slips into the sprocket assembly. Position the two U rail clips according to the holes in the motor unit. To fix the clips, use the four self-threading screws M6x16. Other screws might seri- ously damage the garage door opener.

Hornbach C800 - Motor unit - 1

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6

Belt tensioning

Tighten the belt by turning the tension nut clockwise, until the spring is extended to 2.5 cm. Do not overtighten the belt.

2.5 cm

7

Header bracket installation

The header bracket should be installed centered over the garage door. If this is not possible, you may fasten the header bracket within 1 m to the right or left of the centre.

The header bracket can be mounted flush against the ceiling when clearance is minimal.

Hornbach C800 - Header bracket installation - 1

WARNING

To prevent possible serious injury or death:

  • Select an installation location without pipes or cables behind it.
  • Header bracket must be rigidly fastened to structural support on header wall or ceiling, otherwise garage door might not reverse when required. Do not install header bracket over drywall.
  • Concrete anchors must be used if mounting bracket or structural support into masonry.
  • Never try to loosen, move or adjust garage door, springs, cables, pulleys, brackets or their hardware, all of which are under extreme tension.

8

Horizontal positioning

Close the door and mark the inside vertical centerline of the garage door. Extend the line onto the header wall above the door.

For ceiling mount extend line onto the ceiling.

Hornbach C800 - Horizontal positioning - 1

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9

Vertical positioning for wall mount

Open your door to the highest point of travel. Draw a horizontal line onto the header wall at the highest point of travel plus 5 cm.

highest point of travel

highest point of travel + 5 cm

10a

Wall mount

Install the header bracket with its sides pointing upwards. Center the bracket as shown with its bottom edge on the horizontal line.

Mark the fastening holes and drill the holes. Fix the bracket with appropriate plugs and screws.

Hornbach C800 - Wall mount - 1

5 cm highest point of travel

10b

Ceiling mount

Center the header bracket on the mark, no more than 15 cm from the wall.

Mark the fastening holes and drill the holes. Fix the bracket with appropriate plugs and screws.

≤ 15 cm

11

Attach the rail to header bracket

Align the holes in the rail and the bracket and insert the long shouldered shaft.

Fix the shaft with a cotter pin.

Hornbach C800 - Attach the rail to header bracket - 1
1x

Hornbach C800 - Attach the rail to header bracket - 2

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12

Brace the brackets of the cotter pin to secure it in place.

Hornbach C800 - 12 - 1

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13

Lift the rail at motor end up to the ceiling. Open the garage door fully. Put a batten (4 cm thick) on the top end of the garage door and lay the rail on it.

4 cm

14

Hang the garage door opener

Bend the hanging brackets to bridge the distance between the garage door opener and the ceiling.

Mark the fastening holes and drill the holes. Fix the bracket with appropriate plugs and screws.

Attach the rail to the hanging brackets with the U rail.

Remove the batten from the garage door.

Hornbach C800 - Hang the garage door opener - 1

WARNING

To prevent possible serious injury or death:

  • Select an installation location without pipes or cables behind it.
  • Bracket must be rigidly fastened to structural support on ceiling, otherwise garage door might not reverse when required. Do not install bracket over drywall.
  • Concrete anchors must be used if mounting bracket or structural support into masonry.

Hornbach C800 - WARNING - 1

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15

Door reinforcement

Hornbach C800 - 15 - 1

CAUTION

Fiberglass, aluminum or lightweight steel garage doors require reinforcement before installation of door bracket.

You might enforce your door with U-shaped braces on your own risk. The horizontal reinforcement should at least be long enough to be secured to two vertical supports. The vertical reinforcement should cover the height of the top panel.

Hornbach C800 - CAUTION - 1

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16a

Door bracket mount

Position the top edge of the bracket 5-10 cm below the top edge of the door, or directly below any structural support across the top of the door.

Drill fastening holes and fasten with 4 self-threading screws.

Hornbach C800 - Door bracket mount - 1
4x

5 - 10 cm

16b

Alternately use machine bolts, lock washers and nuts (not included).

5 - 10 cm

17

Disconnect the trolley by pulling the emergency release handle.

Attach the straight door arm to the trolley with one of the short shouldered shafts.

Fix the shaft with a cotter pin.

Brace the brackets of the cotter pin to secure it in place.

Hornbach C800 - 17 - 1

Hornbach C800 - 17 - 2

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18

Attach the curved door arm to the door bracket with the second short shouldered shaft.

Fix the shaft with a cotter pin.

Brace the brackets of the cotter pin to secure it in place.

Join arms with the bolts and nuts. Select holes as far apart as possible to increase door arm rigidity.

Hornbach C800 - 18 - 1

Hornbach C800 - 18 - 2

Hornbach C800 - 18 - 3

Hornbach C800 - 18 - 4

natural_image Technical diagram of a black metal bracket with mounting screws and a wall-mounted frame (no text or symbols)

19

If the holes in the curved door arm and the straight door arm do not align, reverse the straight door arm. Proceed with step 18. If necessary, you may cut up to 15cm from the solid end of the straight arm.

≤ 15 cm

20

Pull the trolley A with the emergency release handle over the belt connector B until they click into place.

Hornbach C800 - 20 - 1

CAUTION

If your garage has no second entry, install an emergency door release kit of your garage door supplier to be able to open the door in case of malfunction.

A B

21

Installing the wall control

Take off the lid. Select an installation location in sight of the garage door without pipes or cables behind it. Mark the fastening holes and drill them. Fix the wall control with the plugs and screws.

Place entrapment warning label on wall next to garage door control.

Hornbach C800 - Installing the wall control - 1

WARNING Please check your own or your hand to replace. Please check your own or your hand to replace. Please check your own or your hand to replace. Please check your own or your hand to replace. Please check your own or your hand to replace. Please check your own or your hand to replace. Please check your own or your hand to replace. Please check your own or your hand to replace. Please check your own or your hand to replace. Please check your own or your hand to replace. Please check your own or your hand to replace.

22

Power connection

Connect garage door opener to a suitable outlet (see technical data). Ensure that the cable is not in the way of the garage door, cars or people.

Hornbach C800 - Power connection - 1

natural_image Close-up of a black cable inserted into a white electrical socket (no text or symbols visible)

Programming

1

Programming buttons on motor unit:

- (Down button) 1

+(Up button)2

Setting button 3

Code button 4

1 2 3 4 C800 LED1 LED2 LED3 - + SETTING CODE

2

Programming the way of travel

1.

Press and hold setting button until LED 2 shines continuously.

1. CD400 LED1 LED2 LED3 - + SETTING CODE

2.

Press and hold + (up button) until door is in desired up position. LED 2 blinks. To prevent damage to vehicles, ensure that the door is fully open.

CH00 LED1 LED2 LED3 - + SETTING CODE

3.

Once the door is in the desired up position, press and hold setting button, until LED 3 shines continuously.

3. C800 LED1 LED2 LED3 - + SETTING CODE

4.

Press and hold – (down button) until door is in the desired down position.

C800 LED1 LED2 LED3 - + SETTING CODE

5.

Once the door is in the desired down position, press and hold setting button until LED turns off.

5. C800 LED1 LED2 LED3 - + -ETTING CODE

Hornbach C800 - Programming the way of travel - 6

natural_image Exterior view of a modern building roof with a ceiling-mounted fixture and a hanging fixture (no text or symbols visible)

Hornbach C800 - Programming the way of travel - 7

natural_image Interior view of a room with ceiling grilles and a wall-mounted panel, showing a downward arrow indicating compression or displacement (no text or symbols)

3

Pairing controls

LED indicator 1

Button 1 2

Button 2 3

Activating button 4

1.

Press the Code button until the LED 1 shines continuously.

2.

Within 10 seconds, press button 1 or 2 of the remote control, or the activating button of the wall control.

3.

Press the same button again. LED 1 will fl ash and turn off. Repeat steps 1. to 3. to code up to a maximum of 10 remote controls.

Remote control
1 2 3

Wall control
Hornbach C800 - 3. - 2

natural_image Close-up of a white electronic device with a button and labeled point '4' (no text or symbols beyond the label)

1.

C800 LED1 LED2 LED3 - + SETTING CODE

2.

< 10 sec. < 10 sec.

Safety reversal system test

Hornbach C800 - Safety reversal system test - 1

WARNING

Without a properly installed safety reversal system, persons (particularly small children) could be seriously injured or even killed by a closing garage door. Incorrect adjustment of garage door travel limits will interfere with the proper operation of the safety reversal system.

  • The safety reversal system MUST be tested at least once every month.
  • The safety reversal system must be tested after any adjustments made.

1.

With the door fully open, place a board with a thickness of 5 cm centered in the way of the door.

2.

Press remote control push button. When closing, the door MUST reverse when making contact with the board.

Otherwise do not use the garage door opener any more; instead seek professional assistance for repair.

1.2.

Hornbach C800 - 1.2. - 1

natural_image Exterior view of a modern office building (no signage)

Hornbach C800 - 1.2. - 2

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Operation

Hornbach C800 - Operation - 1

WARNING

Read and follow all warnings and instructions.

Always keep remote controls out of the reach of children.

Only activate the garage door when you clearly see that there are no obstructions in the way of travel.

Always keep the garage door in sight until completely closed. Ensure that nobody crosses the path of the moving door.

Ensure that nobody goes under a stopped, partially opened door.

If possible, use emergency release handle only when garage door is closed.

If you need to pull the red emergency release knob when the door is open, be sure no one is standing in the way of door travel.

Weak or broken springs or an unbalanced door could result in an open door falling rapidly and unexpectedly.

Never use emergency release handle to pull the garage door open or closed. If rope knot becomes untied, you could fall.

Due to remote control the door may move unexpectedly. Ensure that nobody crosses the path of the moving door.

  • Press button on wall control or remote control to start the garage door opener. The door will always move in the opposite direction of the last run.
  • Door stops if fully open or closed.
    · Alternatively, you can stop the movement by pressing the button on the control again.
  • The door will move in the opposite direction when started again.

Maintenance

Hornbach C800 - Maintenance - 1

WARNING

Always disconnect electric power to garage door opener before making any repairs or removing covers.

All repairs to cables, spring assemblies and other hardware must be made by a trained door systems technician.

Hornbach C800 - WARNING - 1

WARNING

Regularly execute the manual release test and the safety reverse test. Maintain the garage door as advised in the door manual. Lack of maintenance can lead to unsafe operation.

- Make sure, that the warning label is fixed properly and fully legible.

Maintenance work by operator

  • Damage or wear to a door system must only be rectified by qualified and trained professionals.
  • To ensure fault –free operation, the door system must be inspected regularly and, if necessary, repaired. Always disconnect operating system from the power supply before starting work on the door system.
  • Regularly check that the safety devices function correctly; no less than every six months.
  • Do the safety reversal test once a month (see "Safety reversal system test").
  • Check all the moving parts of the door system and door operator system.
  • Check the door system for signs of damage or wear and tear.
  • Move the door manually to check that the door travels easily and smoothly.
  • Check all power supply cables for signs of damage.

Monthly maintenance

Manual release test

Hornbach C800 - Monthly maintenance - 1

WARNING

An unbalanced door may fall down when released. Keep doorway free during test.

  • Close garage door, then pull down the red emergency release handle. The trolley will disconnect.
  • Test door for balance by releasing it at halfway. If balanced, it should stay in place, supported entirely by its springs. If the door falls down, seek professional garage door service.

Safety reversal test

  • With the door full open, place a board with a thickness of 5 cm centered in the way of the door.
  • The closing door must reverse when it hits the board. If door stops on the obstruction, seek professional garage door service.

Cleaning

  • If the garage door opener or the controls need cleaning, wipe them with a brush or a soft damp cloth. A mild detergent can be used but nothing like alcohol, petrol or other cleaning agent.
  • Never use caustic agents to clean plastic parts.

Battery change of wall control

Remove cover inserting a small screwdriver into the slot at the bottom of the lid.

Insert a new C2032 battery (+ side outwards) and reinstall the lid.

Hornbach C800 - Battery change of wall control - 1

natural_image 3D diagram showing a switch inside a wall-mounted device and its external casing (no text or symbols)

Battery change of remote control

Unscrew the three little screws at the backside of the remote control, take of the lid and insert a new L828 battery. Please observe the polarity. Reinstall the lid.

Hornbach C800 - Battery change of remote control - 1

natural_image Exploded view of a smart lock-in case showing battery, switch, and internal components (no text or symbols visible)

Erasing controls

  1. Press and hold the Code button, the LED 1 turns on.

  2. Release the button when LED 1 turns off. All remote controls are now erased. This might become necessary if a remote control gets lost. 3.

To pair controls again, see chapter "Programming" section 3).

1.2.
C800 LED1 LED2 LED3 - + SETTING CODE

C800 LED1 LED2 LED3 + SETTING CODE

Troubleshooting
PROBLEM CAUSE SOLUTION

Garage door doesn’t openDoor lockedRemove all locks before operating the garage door opener
Control not connected (try another control to confirm)Move remote control closer to the garage door openerReplace battery (see section “Battery change”)Pair control (see section “Programming”)Replace control
Door sticks (after pulling the emergency release, the door may be moved only with excessive force)Have a trained door systems technician maintain the door.
Power connection failure Plug garage door opener plug into a suitable live socketCheck the socket with a suitable luminaireHave a qualified electrician repair the power connection, if socket is not live
Garage door doesn’t close/open fullyBrackets, connections, arms impairedCheck garage door and door opener; re-programme the way of travel; always test safety reversal system after programming
Door not balanced (after pulling the emergency release and opening the door half-way, the door isn’t held in that position by its springs)Have a trained door systems technician maintain the door.
Garage door reverses during closingDoor sticks (after pulling the emergency release, the door may be moved only with excessive force)Have a trained door systems technician maintain the door.
Obstacles in the way Remove obstacleslike stones and ice in the doorway
Way of travel set improperly Re-programme the way of travel; always test safety reversal system after programming

Disposal

Hornbach C800 - Disposal - 1

The pictogram with the crossed out dustbin points to the requirement for separate disposal of electrical and electronic appliances (WEEE).

Electrical and electronic appliances can contain

hazardous and environmentally hazardous materials. Do not dispose of this appliance as domestic waste. Hand it in at a collection point for electrical and electronic waste. By doing so, you will help to conserve resources and protect the environment. For further details, please consult your dealer or your local authorities.

Used batteries must be disposed of properly. Battery selling stores and municipal collection points offer special containers for battery disposal.

Children must not play with plastic bags and packaging material, due to possible injury or danger of suffocation. Store such material safely or dispose of environmentally friendly

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Product information

Brand : Hornbach

Model : C800

Category : Garage door