HG 43 - Pressure washer Kärcher - Free user manual and instructions

USER MANUAL HG 43 Kärcher

Typisches Betriebsgewicht kg 105 115 Brennstofftank l 20 20 11DE– 1 Please read and comply with these original instructions prior to the initial operation of your appliance and store them for later use or subsequent own- ers. – Before first start-up it is definitely nec- essary to read the operating instruc- tions and safety indications Nr. 5.951- 949.0! – In case of transport damage inform ven- dor immediately. – Check the contents of the pack before unpacking. Notes about the ingredients (REACH) You will find current information about the ingredients at: www.kaercher.com/REACH DANGER Pointer to immediate danger, which leads to severe injuries or death. 몇 WARNING Pointer to a possibly dangerous situation, which can lead to severe injuries or death. 몇 CAUTION Pointer to a possibly dangerous situation, which can lead to minor injuries. ATTENTION Pointer to a possibly dangerous situation, which can lead to property damage. Contents Environmental protection ... EN 1 Danger or hazard levels ... EN 1 Device elements ... EN 2 Symbols on the machine... EN 2 Proper use ... EN 2 Safety instructions... EN 2 Safety Devices ... EN 3 Start up ... EN 3 Operation ... EN 4 Storage ... EN 5 Transport... EN 5 Care and maintenance ... EN 5 Troubleshooting ... EN 6 Warranty ... EN 7 Accessories and Spare Parts . EN 7 EU Declaration of Conformity . EN 8 Technical specifications ... EN 9 Environmental protection The packaging material can be recycled. Please do not throw the packaging material into household waste; please send it for recycling. Old appliances contain valuable materials that can be recycled; these should be sent for recy- cling. Batteries, oil, and similar substances must not enter the environment. Please dispose of your old appliances using appro- priate collection systems. Please do not release engine oil, fuel oil, diesel and petrol into the environment Pro- tect the ground and dispose of used oil in an environmentally-clean manner. Danger or hazard levels 12 EN– 2 1 Halting plate 2 Rubber cover 3 Level sensor 4 Fuel pre-filter 5 Holder for trigger gun with spray lance 6 Frame 7 Water shortage safeguard 8 Nameplate 9 Fastening clamp 10 Hose (soft damping system) 11 Sieve in the water shortage safeguard 12 Solenoid valve for fuel 13 Fuel pump 14 Fuel filter 15 Burner blower 16 High-pressure input (blue) 17 Steering roller with fixed position brake 18 Fuel tank 19 Fuel sieve 20 Blower motor 21 Pouring vent for fuel 22 Power switch 23 High pressure hose 3 m, nominal width 8 24 Power supply 25 High-pressure outlet (orange) 26 High pressure hose 10 m 27 Burner 28 Hose holder 29 Union joint 30 Ignition transformer 31 High-pressure nozzle (not in scope of delivery) 32 Spray lance 33 Hand spray gun 34 Trigger 35 Safety latch of the hand spray gun High-pressure jets can be dan- gerous if improperly used. The jet may not be directed at persons, animals, live electrical equipment or at the appliance itself. – This hot water generator is intended for cleaning with hot water in combination with a cold water high-pressure cleaner provided by the customer. – Cleaning of: Machines, Vehicles, Struc- tures, Tools, Facades, Terraces, Gar- dening tools, etc. – The appliance should not be used in closed rooms. DANGER Risk of injury! Follow the respective safety regulations when operating at gas stations or other dangerous areas. – The hot water generator is a heating system. All national laws and regula- tions about heating systems must also be followed. – The appliance/accessories must not be modified. Device elements Symbols on the machine Risk of electric shock! Only electricians or authorised technicians are permitted to work on parts of the plant. Risk of burns on account of hot surfaces! Risk of poisoning! Do not inhale exhaust fumes. Risk of hearing impair- ment. Always use proper ear-protection aids while working with the appli- ance. Risk of injury! Wear safe- ty goggles. Proper use Please do not let mineral oil contaminated waste water reach soil, water or the sew- age system. Perform engine cleaning and bottom cleaning therefore only on speci- fied places with an oil trap. Safety instructions 13EN– 3 – Please follow the national rules and regulations for fluid spray jets of the re- spective country. – Please follow the national rules and regulations for accident prevention of the respective country. Fluid spray jets must be tested regularly and the results of these tests must be documented in writing. Safety devices serve for the protection of the user and must not be put out of opera- tion or bypassed with respect to their func- tion. – The water shortage safeguard prevents the burner to be turned on when there is water shortage. – A sieve prevents the contamination of the safeguard and must be cleaned reg- ular. – The temperature stop switches off the machine when the waste gases have reached very high temperatures. 몇 WARNING Risk of injury! Appliance, accessories, sup- ply lines and connections must be in fault- free condition. If they are not in a perfect state then the appliance must not be used. Lock parking brake. Join the spray lance with the trigger gun and hand-tighten. Insert high pressure nozzle into cover- ing nut. Fit the covering nut and hand-tighten. Join the high-pressure hose (10 m) with the trigger gun and high-pressure outlet (orange) of the device and hand-tighten. Join the high-pressure hose (3 m, nom- inal width 8) with the cold water high- pressure cleaner and high-pressure in- put (blue) of the device and hand-tight- en. DANGER Danger of explosion! Only refill diesel oil or light fuel oil. The operation with bio diesel as per EN 14214 (starting at an outside temperature of 6 °C) is possible. Inappro- priate fuels, e.g. petrol, must not be used. ATTENTION Risk of damage! Never operate device with an empty fuel tank. The fuel pump will oth- erwise be destroyed. Refill fuel. Close tank lock. Wipe off spilled fuel. Operation together with cold water high-pressure cleaner Safety Devices Water shortage safeguard Temperature stop for exhaust gases Start up Install the hand-spray gun, the jet pipe, the nozzle and the high pressure hose Refill fuel (3 m) (10 m) 14 EN– 4 – For connection values, see technical data and type plate. – The electrical connections must be done by an electrician according to IEC 60364-1. DANGER Danger of explosion! Do not spray flamma- ble liquids. DANGER Risk of injury! Never use the appliance without the spray lance attached. Check and ensure proper fitting of the spray lance prior to each use. The screw connection of the spray lance must be finger-tight. DANGER Risk of injury! Hold the hand spray gun and the spray pipe firmly with both hands. DANGER Risk of injury! The trigger must not be clamped tight during operation. ATTENTION Risk of damage! Never operate device with an empty fuel tank. The fuel pump will oth- erwise be destroyed. DANGER Risk of injury! Switch the appliance off prior to replacing nozzle and activate hand spray gun until device is pressureless. Secure the trigger gun by pulling out and engaging the safety latch. Replacing the nozzle. DANGER Scalding danger! DANGER Follow the safety instructions of the manu- facturer of the cold water high-pressure cleaner! DANGER The water in the once-through boiler may contain germs after longer interruptions of operation lasting several days. Hence, spray the stale water into the drain for a few seconds first when using it in the food sec- tor. Switch the power switch of the hot wa- ter generator to "1/ON". Switch on the cold water high-pressure cleaner as described in the manufactur- er's operating instructions. When the amount of water flowing through is sufficient, the burner will start automatically. Unlock the trigger gun by pushing in and engaging the safety latch. When activating the hand spray gun the cold water high-pressure cleaner switches on. Perform the cleaning operation. Note: To prevent damage due to too much pressure, always position high pressure ray first from a greater distance towards object to be cleaned. DANGER Danger of scalding from hot water! After op- eration with hot water, the device must be operated with opened handgun with cold water for at least two minutes. Switch the power switch of the hot wa- ter generator to "0/OFF". Operate the device with opened hand- gun with cold water for at least two min- utes. Shut off water supply. Switch off the cold water high-pressure cleaner as described in the manufactur- er's operating instructions. Actuate the trigger gun until the cold water high-pressure cleaner and hot water generator are depressurised. Secure the trigger gun by pulling out and engaging the safety latch. Power connection Operation Replace the nozzle Turning on the Appliance Cleaning Turn off the appliance 15EN– 5 Remove the high-pressure hose from the high-pressure input. Pull main plug out of socket with dry hands only. Insert the trigger gun in the holder on the frame together with the spray lance. Roll up high pressure hose and electri- cal conduit and hang them into the re- spective holders. Note: Do not twist high pressure hose and electrical conduit. For longer work breaks or if a frost free stor- age is not possible: Drain water. Flush device with anti-freeze agent. (See "Care and maintenance".) 몇 CAUTION Risk of personal injury or damage! Consid- er the weight of the appliance when storing it. ATTENTION Protect the trigger from damage during transport. 몇 CAUTION Risk of personal injury or damage! Mind the weight of the appliance during transport. When transporting in vehicles, secure the appliance according to the guide- lines from slipping and tipping over. DANGER Risk of injury by inadvertent start-up of ap- pliance and electric shock. Prior to all work on the appliance, switch off the appliance and pull the power plug. Switch the device off (see "Operation"). Allow device to cool down. Your Kärcher vender will inform you about the performance of a periodic safety inspection resp. signing of a maintenance contract. Check fuel sieve, clean if necessary. Check fuel pre-filter, clean if necessary. Check fuel filter, clean if necessary. Check sieve in the water shortage safe guard, clean if necessary. Decalcify appliance. Have the maintenance of the device performed by the customer service. Carry out maintenance work on the cold water high-pressure cleaner as directed in the manufacturer's operating instructions. Knock the dirt off of the fuel sieve. Do not let the fuel enter the environment. Pull the rubber cover out of the fuel tank. Clean fuel pre-filter. Reinsert the rubber cover. Dismantle the fuel filter. Clean fuel filter. Reassemble the fuel filter. Remove the fastening clamp and pull out the hose (soft damping system). Take out sieve. Note: If necessary turn in screw M8 appr. 5 mm inwards and therewith pull out sieve. Clean sieve in water. Push sieve inwards. Slide the hose adapter all the way into the lack of water fuse and secure it with a fastening clamp. Storing the Appliance Shutdown Storage Transport Care and maintenance Maintenance intervals Weekly Monthly Every 500 operating hours, at least annually Maintenance Works Cold water high-pressure cleaner Clean the fuel sieve Cleaning fuel pre-filter Cleaning fuel filter Clean sieve in the water shortage safe guard 16 EN– 6 Pull the rubber cover out of the fuel tank. Unscrew the retaining plate. Remove the fuel tank. Rinse out the fuel tank. Refit and assemble the fuel tank. If deposits accumulate in the pipelines, this increases the flow resistance and the motor load of the cold water high-pressure clean- er becomes too great. DANGER Risk of explosion due to combustible gas- es! Smoking strictly prohibited during de- calcification. Ensure proper ventilation. DANGER Risk of burns injury on account of acid! Wear protective glasses and protective gloves. Procedure: According to statutory requirements, only tested and approved boiler decrusting agents may be used. – RM 100 (Order No. 6.287-008) dis- solves chalk and simple compounds of chalk and detergents residues. – RM 101 (Order No. 6.287-013) dis- solves the deposits that cannot be dis- solved using RM 100. Fill a 20 litre container with 15 l water. Add one litre of boiler decrusting agent. Connect the water hose directly to the pump head of the cold water high-pres- sure cleaner and hang the free end into the container. Place the spray lance connected to the hot water generator in the container without the nozzle. Switch on the cold water high-pressure cleaner as described in the manufactur- er's operating instructions. Open the hand-spray gun and do not close it during the decalcification pro- cess. Switch the cold water high-pressure cleaner off and allow it to stand for at least 2 hours. The trigger gun must re- main open. Once this time has elapsed, pump out the decrusting agent of the cold water high-pressure cleaner and hot water generator without spray lance and hand spray gun. ATTENTION Risk of damage! Freezing water in the ap- pliance can destroy parts of the appliance. – Store the appliance in a heated room during winter or empty it. During longer breaks in operation, it is advisable to pump in anti-frost agents into the appli- ance. – If it is not possible to store frost free, shut down device. Drain water: Unscrew the high-pressure hoses from the high-pressure input and high-pres- sure outlet. Flush appliance with anti-freeze agent: Note: Observe handling instructions of the anti-freeze agent manufacturer. Rinse the cold water high-pressure cleaner and hot water generator (burner off) thoroughly with a commercially available anti-frost agent. A certain corrosion protection is achieved with this as well. DANGER Risk of injury by inadvertent start-up of ap- pliance and electric shock. Prior to all work on the appliance, switch off the appliance and pull the power plug. – No power Check the power fuse/power supply/ supply line. Inform Customer Service. – Level switch in the fuel tank switched off the device Refill fuel. Clean fuel tank Decalcify appliance Frost protection Troubleshooting Blower motor not running 17EN– 7 – The winding thermal protector of the blower motor has been triggered Switch the power switch of the hot wa- ter generator to "0/OFF". Allow device to cool down. Turn on the appliance. – Error occurs repeatedly. Inform Customer Service. – The exhaust gas temperature limiter has responded and switched off the burner Inform Customer Service. – Fuel pre-filter dirty Clean/replace the fuel pre-filter. – Fuel filter dirty Clean/replace the fuel filter. – No ignition spark If device is in use and no ignition spark can be seen through the viewing glass, have device checked by customer ser- vice. – Water shortage Check water supply, check connec- tions. Clean sieve in the water shortage safe guard. – Water flow too small Increase water flow. – High-pressure input and high-pressure outlet be connected inversely Connect high-pressure input and high- pressure outlet correctly. – Leak in the high pressure system Check high pressure system and con- nections for tightness. – Obstructed reed switch in the lack of water fuse or magnetic piston stuck. Inform Customer Service. If malfunction can not be fixed, the de- vice must be checked by customer ser- vice. The warranty terms published by the rele- vant sales company are applicable in each country. We will repair potential failures of your appliance within the warranty period free of charge, provided that such failure is caused by faulty material or defects in man- ufacturing. In the event of a warranty claim please contact your dealer or the nearest authorized Customer Service centre. Please submit the proof of purchase. Only use original accessories and spare parts, they ensure the safe and trouble-free operation of the device. For information about accessories and spare parts, please visit www.kaercher.com. Burner does not start Burner does not stop without water Customer Service Warranty Accessories and Spare Parts 18 EN– 8 We hereby declare that the machine de- scribed below complies with the relevant basic safety and health requirements of the EU Directives, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the machine is modified without our prior approval. The undersigned act on behalf and under the power of attorney of the company man- agement. Authorised Documentation Representative S. Reiser Alfred Kärcher GmbH Co. KG Alfred-Kärcher-Str. 28 - 40 71364 Winnenden (Germany) Phone: +49 7195 14-0 Fax: +49 7195 14-2212 Winnenden, 2017/01/01 EU Declaration of Conformity Product: Hot water generator Type: 1.030-xxx Relevant EU Directives 2000/14/EC 2006/42/EC (+2009/127/EC) 2011/65/EU 2014/30/EU Applied harmonized standards EN 60335–1 EN 60335–2–79 EN 50581 EN 55014–1: 2006+A1: 2009+A2: 2011 EN 55014–2:2015 EN 61000–3–2: 2014 EN 61000–3–3: 2013 EN 62233: 2008 Applied conformity evaluation method 2000/14/EC: Appendix V Sound power level dB(A) Measured: 76 Guaranteed: 79 Chief Executive Officer Head of Approbation 19EN– 9 Technical specifications HG 43 HG 64 Main Supply Voltage V 220-240 220-240 Current type Hz 1~ 50 1~ 60 1~ 50 1~ 60 Connected load kW 0.3 0.3 Protection (slow) A 3 3 Type of protection -- IPX5 IPX5 Protective class -- I I Water connection Max. feed temperature °C 50 50 Min. feed volume l/h (l/min) 400 (6.7) 400 (6.7) Performance data Temperature increase K 45 @ 750 l/h 45 @ 1100 l/h Water flow rate l/h (l/min) 400-1000 (6.7-16.7) 400-1300 (6.7-21.7) Max. excess operating pressure (safety valve) MPa (bar) 20 (200) 22 (220) Max. operating temperature of hot water °C 95 95 Burner performance kW 43 64 Maximum consumption of heating oil kg/h 3.5 5.9 Values determined as per EN 60335-2-79 Noise emission Sound pressure level L

www.kaercher.com/REACH

www.kaercher.com/REACH

www.kaercher.com/REACH