MIG 1926K - Welding machine Güde - Free user manual and instructions

USER MANUAL MIG 1926K Güde

Welders for manual welding in shielding gas with automatic wire feed enable jointing of metal parts by fusing the jointed edges and accessory material. Fusion is induced by an electric arc generated between the welded material and metal wire continuously protruding from the torch end and serving as accessory material for jointing of parts. Higher welding current allows welding of stronger sheets. We do not guarantee for damages caused by neglecting these instructions.

Product Overview

• This gas-shielded Welding Machine MAG series is designed for ease of welding. It conforms to the safety standard EN 60974-1. The device operates with single-phase input voltage and current at the output. It is mainly used for the welding of metals such as copper, steel, low carbon, low alloy steel, stainless steel, etc..
• This welding machine is mainly characterized by low cost, high productivity and resistance to corrosion. There welded slag-free. The unit is very versatile, and the welding can be done in any position.
• The welding machine is like a step up transformer built and has a built in wire feed and a feed roller. It is characterized by ease of use and low failure rate. The feed rollers can be configured to a range of between 0.5 to 5kg .
• The voltage can be adjusted gradually. Voltage and current can be adjusted to the thickness of the metal .. Multi-speed control of the wire feed .
• Constant voltage
• Equipped with indicator light, heat protection indicators and cooling fan.
• A device that is easy to carry.
• Accessories for the welding machine are : a MAG welding gun , a torch , a ground terminal and a welding hood.
  The device is packaged in a carton.

Welder in MIG 192/6K Shielding Gas

A compact upper-class welder for do-it-yourself works. With its 6 gear levels, it is also suitable for problematic welding. With fluently adjustable wire feed and rich accessories.

Equipment:

Welding shield and pressure control valve with two pressure indicators. 2 trundles at the back - 2 castor wheels in the front, including Schuko-CEE 16 A adapter, protections against thermal overloading and sets of 2-meter hoses.

1. Welder with MIG 192/6K shielding gas
2. Set of hoses
3. Grounding terminal
4. Spare nozzles and wire feed pulley
5. Pressure control valve with 2 pressure indicators
6. Power plug
7. Plug with CEE 16 A earthing contact for 230V
8. Welding shield

Warranty

A warranty period of 12 months applies to commercial use and 24 months apply to private use and commences on the day of purchase of the device.

Warranty applies exclusively to failures due to defective material or workmanship. An original sale slip with indication of date of sale must be presented in case of claiming for the warranty rights.

Warranty does not cover unprofessional use such as device overload, violent use, damage caused by third party or foreign materials, failure to comply with operations and assembly manual, and normal wear and tear.

General Safety Instructions

It is necessary to read through the entire Operating Instructions before first use of the appliance. If there are any doubts concerning connection and operation of the appliance, please contact the manufacturer (service department).

PAY ATTENTION TO THE FOLLOWING INSTRUCTIONS TO ENSURE HIGH SAFETY LEVEL:

ATTENTION!

Switch-on time

The appliance output is expressed by the "Einschaltdauer/Switch-on time" (ED%) data on the type label of the appliance, i.e. ratio between the welding and cooling time. This factor changes at the same appliance according to load conditions, i.e. according to the welding current delivered. It states how long the appliance may work in the given welding current when loaded and always relates to the time interval of 10 minutes. E.g. the appliance works continuously for 6 minutes at welding current for ED 60% . After this time there is a dead phase so that inner parts could cool down and protection against thermal overloading is restarted then.

Use of welders and execution of welding works may represent a danger both for person handling the appliance and for others. Therefore the person operating the welder is in all circumstances obliged not only to read the safety regulations given here but also know and observe them. It is necessary to always bear in mind that cautious, well-instructed operating staff strictly performing their duties is the best protection from injuries. You should read the regulations given in the following text and obey them before connection, preparation, use or transport of the appliance.

APPLIANCE INSTALLATION

• Installation and maintenance of the appliance must take place in accordance with local safety regulations.
• Pay attention to the state of wear of cables of connecting elements and plugs. They need to be replaced if damaged. Execute regular maintenance of the equipment. Use cables with sufficient cross-section only.
• Connect the grounding cable as near to the workplace as possible.
• Never use the appliance in a wet environment. Make sure the workplace, objects situated around and the welder were dry.

PERSONAL PROTECTION AND PROTECTION OF THIRD PARTIES

Radiation and heat are generated at the welding process. It is therefore necessary to ensure use of suitable protective means and take measures for personal protection and protection of third parties.

• Never expose yourself or other persons to electric arc or red hot metal effects without necessary protection.

Ensure suction of the welding smoke or good tion of the welding workplace.

PREVENTIVE MEASURES AGAINST FIRE AND EXPLOSION

Hot cinder parts and sparks may cause fire. Fire and explosion represent other danger. They can be prevented by observing the following rules:

• Do not use the appliance in immediate surroundings of easily combustible materials such as wood, wooden sawdust, "varnishes", solvents, petrol, petroleum, natural gas, acetylene, propane and similar inflammable materials. Remove them from the workplace or protect them against sparks.
• A suitable extinguisher needs to be around as a measure for fire extinguishing.
• Do not execute any welding or cutting works on closed vessels or tubes.
• Do not execute any welding or cutting works on vessels or tubes even when open if they contain or have contained any materials that could explode or elicit any dangerous reactions due to heat or moisture.

WELDER INSTALLATION

The following regulations must be observed at the welder installation:

• The operating staff must have free access to the operating elements and appliance connectors.
• It is not suitable to install the appliance in tight rooms: Sufficient welder ventilation is very important. Avoid heavily dusty or dirty rooms where the equipment could suck in dust or other objects.
  The appliance (including cables) must not be an obstacle in passage or inhibit other persons from working.
  It is necessary to work with the welder on a flat surface and use suitably secured gas bottle for its operation only.

Emergency Action

Apply the first aid adequate to the injury and get qualified medical assistance as quickly as possible. Protect the injured person from more accidents and calm him/her down.

For the sake of eventual accident, in accordance with DIN 13164, a workplace has to be fitted with a first-aid kit. It is essential to replace any used material in the first-aid kit immediately after it has been used. If you seek help, state the following pieces of information:

1. Accident site
2. Accident type
3. Number of injured persons
4. Injury type(s)

Marking on appliance

Explanation of symbols

The following symbols are used in these Instructions and/or on the appliance:

Product safety:

CE
Product is in accordance with appropriate standards of the European Community

Prohibitions:

Prohibition, general (in connection with any other icon)	Fire, open light source and no smoking
No cable pulling	Appliance not to be used when wet

Warning:

!
Warning/Attention	Warning against dangerous electric voltage
Warning against danger of trip	Warning against deleterious gases
Warning against hot surface

Instructions:

Use protective boots Use	protective gloves
Use protective clothes	Use a shield for face protection
Pull the power plug out before opening	Please read the Operating Instructions before use

Environment protection:

Do not throw waste to environment but dispose it properly.	Packing cardboard material may be delivered to collecting centres designed thereto.
Any damaged or liquidated electric or electronic devices must be delivered to appropriate collection centre..

Package:

Protect against humidity This side up
Interseroh Tensorrhynchus 6544
Interseroh-Recycling

Technical data:

Network connection Network safeguarding
MAG- welding material thickness
IP 21 S
protection	Weight
——
Welding transformer	Thermal protection
S	——
In this environment, there is an increased risk of electric shock	single-phase transformer - rectifier
1~50kA

Applicable safety standards: EN 60974-1:2005

U1: Rated Input Voltage (AC) (Tolerance ± 10%)

11max: Maximum rated input current

11eff: Maximum effective input current

X: load duration factor

Ratio of actual working time to total working time

Note 1: This factor is between 0 and 1 and can be specified with a percentage

Note 2: The default is meant by total working time a cycle of 10 min.

A load duration factor of 60% means, for example, that follow welding 4 to 6 minutes minutes idle.

U0: Open circuit voltage

Open-circuit voltage of the secondary coil

U2: Working voltage

Nominal output voltage during welding U2 = (14 +0.05 I2) V

A/V-A/V:Adjustment of welding current and in working voltage

IP: protection class example IP21S

H:insulation class

Intended Use

Welding machine for thermal compound of iron - ferrous metals by melting the edges and supply of an additional material.

Failure to comply with the provisions of the general regulations and the provisions of this manual, the manufacturer for damages can not be held responsible.

Residual risks and protective measures

Mechanical residual risks

Threat Description Protective	measure Residual risk
Perforation, puncture	Hands can be perforated by wire	Wear protective gloves or keep hands in safe distance from wire exit.
Liquid spraying	Spraying drops at welding can cause burns.	Wear protective clothes and welder's mask.

Electric residual risks

Threat Description Protective	measure Residual risk
Direct electric contact	Faulty cable or plug can cause electric shock.	Avoid contact with wet hands and ensure corresponding grounding

Heat residual risks

Threat Description Protective	measure Residual risk
Burns, chilblains	Contact with the hose nozzle and processed piece can cause burns.	Let the hose nozzle and processed piece cool down after operation finishing.Wear protective gloves.

Exposure to radiation

Threat Description Protective	measure Residual risk
Infrared, visible and ultraviolet light	Electric arc causes infrared and ultraviolet radiation	Always use a suitable protective welding shield, protective clothes and protective gloves.

Exposure to processed material and other matters

Threat Description Protective	measure Residual risk
Contact, aspiration	Long-term aspiration of welding gases can be harmful to health.	Use exhaust equipment when working or work in rooms with good ventilation. Avoid direct gas aspiration.
Fire or explosion	Hot cinder and sparks can cause fire and explosion.	Never work with the appliance in an easily combustible environment.

Other risks

Threat Description Protective measure Residual risk
Slip, trip or fall of persons Slip, trip or fall of persons Keep your workplace clean

Disposal

Disposal instructions are illustrated in the form of pictograms on the device or packaging. Description of the pictograms is given in "Identification" chapter.

Disposal of transport packaging

Packaging protects the device against damage during transport. Packaging materials are usually selected according to their effect on environment and disposal methods and can therefore be recycled. Returning of the packaging back to circulation saves resources and costs for packaging disposal. Parts of the packaging (e.g. foil, styropor) may be dangerous for children. Risk of suffocation! Keep these parts of the packaging out of reach of children and dispose as soon as possible.

Operation requirements

The operating staff must carefully read the Operating Instructions before appliance use.

Qualification

No professional qualification is needed for work with the appliance apart from the detailed training provided by a qualified expert.

Minimum age

Only persons above 18 years of age are allowed to work with the appliance. An exception includes cases when the appliance is used by a youngster within professional training to reach skills supervised by a trainer.

Training

Appliance use only requires appropriate instructions. No special training is needed.

Technical data

Voltage	230 V/400 V
Frequency	50 Hz
Max. network output	16 A
Protection	40 V
Idle run voltage	25-160 A
Control range 230 V	115 A ~ 15 %/
Control range 400 V	160 A ~ 10%/
Received material thickness	1-9 mm
Switch-on time	0,6-1,0 mm
Max. wire thickness	H
Insulation class	IP 21 S
Protection type 6
Gearing levels	39,1 kg

Transport and storing

Attention:

The appliance can be used and stored in an even working position (on a flat surface). Please respect the symbols on the package!

Make sure the gas bottle was well fixed and sealed.

Assembly and first putting into operation

Assembly set 1 - Assembly of wheels on the appliance: Fig.2, Fig.3, Fig.4

Assembly set 2 - Appliance handle assembly: Fig. 5 Assembly set 3 - Installation of the gas bottle on the appliance Fig.6, Fig.7

Assembly set 4 - Welder's shield assembly: Fig.8, Fig.9

Safety instructions for first putting into operation

• Make sure the electric connection is sufficiently protected.
  Use the prescribed protective clothes (pic.10). 1. Welder's helmet

• Welder's apron

• Welding gloves

• Ensure there are no other persons near the workplace or in dangerous areas.

• Make sure there are no flammable materials near the workplace.
• Plug the cable into appropriate outlet, the outlet must be protected by a safety fuse or power interlock switch.

on Installation only by qualified electricians!

Power factor (cos): 0.70
H07RN-F4G1.5 mm² power cable
H01N2-D 1*16 mm² welding cable
The power cable and any extension cable must have at least identical cross-section.
- ATTENTION! Electric safety is only guaranteed when the appliance is in accordance with valid regulations for electric equipment, properly connected to efficient grounding equipment.
- Check whether the power voltage and frequency you dispose of correspond to the data on the appliance type label.

Procedure

Proceed in the mentioned order at assembly of individual parts.

Keep correct layout of the assembly parts according to the given pictures. The appliance is not functional yet. Open the gas flow by 5-7 l/a min pressure. Protect the gas outlet against wind gust. In addition, it is necessary to respect the following information: The first switch levels 1-2 serve for welding of thin-walled sheets with other levels serving for thicker walls. Wire feed speed also needs to be set at each switch level change. If a drop is formed on the wire end at welding, the wire feed speed must be increased whereas if wire pressure is perceivable against the hose, you must reduce the speed. As parts being welded are very hot always use pliers if you want to move them and remove deposits on the torch end. As soon as the electric arc has been ignited hold the hose at an angle of app. 30^ to the perpendicular.

Welding wire installation pic. 11

1) Open the left side door of the welder by pulling the lever.
2) Insert the welding wire spool (weight depends on the appliance model) so that it was possible to pull the wire out of the spool at the top.

Caution: Make sure the wire did not uncoil from the spool and that its end was straight and without fray. The spool resistance can be adjusted to a fixing nut in the centre.

3) Open the turning knob.
4) Lift the stirrup element.
5) Check whether the grooves on the wire feed pulley correspond to the wire diameter and, if necessary, remove the wire pulley fixation by loosening the screws.
6) Position now the stirrup element and tighten the turning knob so that the wire on pulleys ran evenly. If the wire on pulleys slips, tighten more the turning knob. Attention: Do not tighten it too firmly as the extreme pressure to pulleys could cause damage to the wire feed engine.
7) Select 230V or 400V voltage. For 230V, use the supplied adapter plug, for 400V, connect the lead-in cable directly by CEE 16A red plug.
8) Now, switch on the welder by setting the selector voltage switch to voltage selected in point 7.
9) After you have checked that all safety measures have been taken set the changeover switch to level 1 and wire feed regulation to level 1.
10) Remove the gas nozzle and current nozzle and let the wire get out of the hose by pressing the pressure switch on the hose. Re-fit both nozzles subsequently.
11) Set the necessary gas volume on the gas bottle armature.

Tip: (0.6 mm-wire → 6 l/ an hour); (0.8 mm-wire → 8 l/ an hour); (1.0 mm-wire → 10 l/ an hour)

12) The appliance is now ready for welding.

General information on welding and shielding gas

The main area of application is in shops, can be applied universally, suitable both for thinner sheets and thicker materials. The more welding levels the appliance has, the better utilisation at work with sheets applies.

Necessary accessories: Co 2/Argon mixed gas, welding wire, welder's shield, pressure control valve. It is also suitable for aluminium and VA premium steel, using suitable gas and wire. (Clean argon/VA-wire/aluminium wire), potentiometer.

Control

1. Connection of set of hoses
2. Grounding terminal connection
3. Wire feed speed setting
4. Welding level setting
5. 230V/400V selector switch
6. "Thermal protection" signal light
7. Operation signal light
8. Power plug connection

Safety instructions fro operating staff

• Use the appliance only after you have carefully read the Operating Instructions.
• Respect all safety instructions mentioned in the Instructions.
• Behave responsibly to other persons.
• Attention!!! Never use a rusted welding wire.

Instructions step by step

The welded zone must be free of rust and varnish. Always use a protective welder's shield, welding gloves and suitable protective clothes. The angle of the set of hoses setting should be app. 30 degrees with respect to the processed piece.

1. Polish a large surface on the processed piece at the weld seam and grounding terminal connection until glossy.
2. Mount the grounding terminal to the prepared spot of the processed piece.
3. Set parameters of the welder according to the user table for welding (chap. 3).
4. Set necessary volume of gas on the gas bottle armature
5. Tip: (0.6 mm-wire → 6 l/ an hour); (0.8 mm-wire → 8 l/ an hour); (1.0 mm-wire → 10 l/ an hour)
6. You can start welding if you have protective clothes on.

Tip: Before you start working do some testing welding to test the optimum setting of the welding parameters and reach an optimum result. Fig.14

Parameters for welding are set optimally when uniform noise is present and the welding seam is well penetrated in the material, i.e. it is relatively flat during work.

Tips for welding

Failure Cause and remedy Example
The processed piece is awry	1. Poor seam preparation2. Straighten the edges and fix them to the welding
Weld elevation 1. Idle run	voltage is too low2. Welding speed is too low3. Faulty adjacent angle of the welding torch4. Too strong wire
Small metal layer 1. Welding is too quick	2. Too low voltage for welding speed
Welds have oxidised appearance	1. Weld in a pit with a long electric arc2. Set the voltage3. The wire is crooked or it excessively protrudes from the wire guidance4. Faulty wire feed speed
Insufficient root welding	Irregular or insufficient distance2. Faulty adjacent angle of the welding torch3. Worn-out wire guidance tube4. Wire feed or welding speed is too low
The processed piece is awry	1. Wire feed speed is too high2. Faulty adjacent angle of the welding torch3. Too long distance

The welded zone should be free of rust and varnish. The torch is selected according to material type. We recommend first trying the current strength on a waste piece.

Failures - Causes - Removal

Failure	Cause	Removal
The welding current falters	1. The excessive temperature protection has failed due to overloading.	1. The excessive temperature protection will automatically be reset after transformer has cooled down (after app. 10 minutes, pay attention to ED!)
The welding current is not available at all.The interlock power switch or RCD has failed	1. The line fuse has failed	1. Have the fuse checked2. Switch on the interlock power switch3. Switch on RCD
The welding current is not available.	1. Poor contact between the grounding terminal and welded piece.2. Any failure in the grounding cable or grounding guide3. Any failure in the torch guide	1. Clean and refine the welded area and part surface.2. Repair or replace the grounding cable.3. Repair or replace the torch.
The wire feed engine does not work, the signal light is switched on.	1. The gear ring is failed or blocked.2. Faulty engine.	1. Replace the gear ring.2. Replace the engine (contact your customer service).
The wire feed engine does not work, pulleys are turning.	1. The pulley pressure is not set correctly.2. Impurities, dust, etc. on the torch current nozzle.3. Faulty gas nozzle.4. Warped wire.5. The wire guidance tube is dirty or damaged.	1. Set the pulley pressure correctly.2. Clean the appliance contact tube. Use an air compressor for that. Replace the contact tube when heavily dirty.3. Replace the gas nozzle and check the edge.4. Check the pulley pressure and set it correctly if necessary.5. Clean it with compressed air and, if necessary, have the hose set replaced.
Wire feed is irregular.	1. Impurities on the wire guidance. The gas nozzle is worn-out or faulty.2. The gas nozzle is clogged.3. There is an obstacle in the wire feed pulley guide.4. The wire feed pulley guide has been deformed.5. Faulty wire voltage.	1. Clean the appliance wire guidance with air compressor.2. Replace the gas nozzle or contact tube.3. Clean or replace the gas nozzle.4. Clean the wire feed pulleys.5. Replace the wire feed pulleys.6. Set the wire voltage correctly.
Instable burning of the electric arc.	1. Faulty wire speed setting.2. Impurities on the welded area.3. The gas nozzle is worn-out or faulty.	1. Set the wire speed according to recommended parameters.2. Clean or polish the welded surface.3. Replace the gas nozzle and check the edge.
Welded seam is porous.	1. No gas.2. The nozzle holder is clogged.3. Rusty or damp material.4. The torch is too far or you are holding it at a wrong angle to the welded spot.	1. Open the gas and set the gas supply.2. Clean or replace the gas nozzle.3. Arrange the spot of welding properly or increase the gas supply.4. Clean or polish the material.5. The distance between the gas nozzle and processed piece must be 8-10 mm and the hose needs to be held at an angle of 30°.6. Check the rubber hose, connector and assemblage of the set of hoses - Press the gas nozzle down to a correct position.
The welding wire stops near the current nozzle.	1. The current nozzle is worn-out.2. The welding wire is warped.3. The wire feed speed is too low.	1. Replace the current nozzle.2. Check the pulley voltage pressure.3. Follow the wire feed speed instructions.
The welding pressure is irregular.	1. The welding wire has been blocked on the spool.	1. Check and, if necessary, adjust the pulley voltage pressure.
Penetration is too weak.	1. Too weak welding current.2. Too long electric arc.	1. Increase the welding current and wire feed.2. Hold the hose near the processed piece.
Penetration is too strong.	1. Too high welding current.2. The wire feed speed is too low.3. Incorrect distance of the torch from the processed piece.	1. Reduce the welding current and wire feed.2. Move the torch slowly and smoothly.3. The nozzle distance from the processed piece must be 8-10 mm.

Inspection and maintenance

Hose set maintenance

Regular maintenance needs to be executed for perfect function of the hoses.

The gas nozzle needs to be regularly sprinkled by protective nozzle spray and freed of deposits inside.

The following steps need to be taken for this case:

1. Remove the nozzle (1) by pulling forward
2. Free the nozzle of any deposits formed by the weld cinder.
3. Sprinkle it with protective nozzle spray.
4. If the nozzle is rusty, it needs to be replaced.

Current nozzle maintenance

The following steps need to be taken for this case:

1. Remove the nozzle (1) by pulling forward.
2. Unscrew the current nozzle (2)
3. Check whether the hole the wire goes through is not too wide or, in case of need, replace it before reassembly.
4. Press the button on the hose so that the wire protruded and remount the current nozzle.

Nozzle holder maintenance

The following steps need to be taken for this case (see pic. 15):

1. Holes for gas drainage can sometimes be slightly stuffed, in such a case the gas nozzle needs to be disassembled by pulling (1),
2. unscrew then the current nozzle (2),
3. unscrew the gas distributor (3) and replace with a new one.

Safety instructions for inspection and maintenance

Only a regularly maintained and treated appliance can become a reliable helper. Insufficient care and maintenance can be a cause of unpredictable accidents and injuries.

Service

Any technical questions? Complaint? Do you need spare parts or operation manual?

Go to our website www.guide.com and the section Service will help you quickly and without bureaucracy. Please, help us to help you. In order to identify your device in case of complaint, please indicate serial number, order number and year of manufacture. All information is available on the product label. To have all information always at hand, put them down.

Serial number:

Order number:

Year of manufacture:

Phone: [phone] / 700-360

Fax: [phone]

E-Mail: [e-mail]

Important information for the customer

Please be sure to know that returning the product in or after the warranty period must be made in the original packaging.

Time interval Description	Other	details
Remove the nozzle (1) by pulling forward.	Remove the nozzle (1) by pulling forward.

Appareil

Manuale step by step

INSTALLATIE VAN HET APPARAAT

X: load duration factor

U0: Open circuit voltage

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   5.Ппевклочьтел 230V/400V
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5. Μιηρε: (0,6 MM-Teπ → 6 π/4); (0,8 MM-Teπ → 8 π/4); (1,0 MM-Teπ → 10 π/4)
6. Ako Cte eknnpaH c KOMNKeTHo 3aunTHo 06JeKNO, MOKeTe Da 3aNoCHe Ta 3aBapBaTe.

IpeJn Da 3aOnOHTe NCTHCKOTo 3aBapBaHe,
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1. CNEI TOBa pa3BnTe KOHTaKTHaTa IIO3a (2),
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Service

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3aBka No

ToHnHa Ha npOn3BOdCTBO:

Ten.: +49 (0) 79 04 / 700-360

ΦaKc: +49 (0) 79 04 / 700-51999

E-Mail: [e-mail]

BaxHn HΦopMaun 3a KneHeTa.

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11eff: Current maxim de efective de intrare

EC-DECLARATION OF CONFORMITY

We, hereby declare the conception and construction of the below mentioned appliances correspond - at the type of construction being launched - to appropriate basic safety and hygienic requirements of EC Directives. In case of any change to the appliance not discussed with us the Declaration expires.

DECLARATION CE DE CONFORMITE

PROHLASENI O SHODE EU

Tínto prohlasujeme my, ze koncepce a konstrukce uvedenych pristroju v provedenich, ktera uvadime do obéhu, odpovída prisluśný základnim požadavkum směrnic EU na bezpečnost a hygienu. V pripline dzeny pristroja, ktorá s nami nebola konzultovaná, stráca toho vyhlasnie svóju platnost.

VYHLASENIE O ZHODE EU

Tymto vyhalujeme my, ze koncepcia a konstrukcia uvedenych pristrojov vo vyhotoveniach, ktoré uvadzame do obehu, zodpoveda prislusnym zakladnym poziadavkam smernic EU na bezpečnost a hygienu. V pripadě zmeny pristroje, ktera s nami neblya konzultována, ztraci toho prohlášeni svou platnost.

EG-CONFORMITEITVERKLARING

English GB 8 Original Operating Instructions AUTOMATIK WELDING HELMET

To enjoy your new Automatic welding helmet as long as possible, please read carefully the Operating Instructions and the attached safety instructions before putting the appliance into operation. We also recommend keeping the Operating Instructions for future reference.

Making technical changes to improve the appliance as part of the continuous product development reserved.

This document represents the original Operating Instructions.

Supply includes

Take the Automatik 4/9-13 out of the transport container and check whether there are the following parts:

• Automatik 4/9-13 welding helmet
• 2 AAA micro batteries
• Original Operating Instructions
  Warranty certificate

If any parts are missing or are damaged, please contact your dealer.

Appliance description

Extremely light helmet, though extremely stable and durable. Plastic material resistant to high thermal and mechanical load.

Fittings:

Adjustable continuous darkening DIN 9 to 13. Suitable for all welding processes with various lightness. Big auto darkening filter (90x45mm). Welding helmet is supplied by common batteries. Continuously adjustable band around head with padded front band. Manual switching using the Auto-Off function. Adjustable filter sensitivity.

Product description (pic. 1, 2)

1. Pre-fitted
2. Auto darkening filter
3. Welding
4. Potentiometer for protection level selection (9 to 13)
5. Filter holder
6. Adjusting nut
7. Screening
8. Screening limitation
9. Bolt
10. Front band
11. Band around head
12. Solar cell
13. Sensor
14. Battery compartment
15. Sensitivity controller
16. On/Automatic off

Darkening instructions (pic. 3)

A. Electrode
B. MIG
C. MIG
D. WIG welding
E. CO2 MAG
F. Tubular cord electrode welding
G. Plasma arc cutting
H. Plasma arc welding

ding
welding
welding

welding

Technical specifications

Automatik 4/9-13 welding helmet

Sight glass size: 90 × 45 ~mm

Supply: 2 AAA micro batteries

Lightening and darkening

delay rate: 1/25,000 s

Darkening and lightening

delay rate: 0.4 s

Darkening level: from DIN 9 to DIN 13

Lightening level: DIN 4

Weight: 0.5 kg

General safety instructions

Please read carefully the Operating Instructions.

Familiarise with the control elements and appropriate use of the appliance. Keep the Operating Instructions for future reference.

Safe work

Keep the place of your work clean!

Mess in the place of your work may result in injuries.

Consider the environment

Do not expose the appliance to rain.

Do not use the appliance in a wet or moist environment.

Provide adequate lighting.

Keep other persons in a safe distance!

Do not let other persons, especially children, touch the appliance. Keep them in a sufficient distance from the place of your work. Behave responsibly to other persons.

Store the appliance properly!

An appliance that is not used should be kept in a dry, locked place inapproachable to children.

Do not overload your appliance!

Work within the specified output range.

Use the right appliance!

Do not use the appliance for purposes for which it has not been designed.

Look after your appliance!

Follow the servicing regulations and instructions.

Check regularly the appliance and have it replaced by an authorised professional if damaged.

Be careful!

Pay attention to what you are doing. Use common sense when working. Do not use the appliance when you are tired.

CAUTION!

Use of any other accessory equipment may lead to a risk of injury.

Have your appliance repaired by a professional only!

This appliance corresponds to appropriate safety regulations. Repairs may only be executed by a professional, using original spare parts; otherwise, the user will face a risk of injury.

Appliance-specific safety instructions

Appliance to be used only after reading the Operating Instructions.

1. The Automatik welding helmet protects against intensive exposure, e.g. explosive

substances and fragments of abrading wheels and grinding wheels.

1. The Automatik welding helmet does not protect against splashing by dangerous and corrosive liquids.

2. The Automatik welding helmet is not suitable for oxy-acetylene welding, laser welding or welding works with a too low number of amperes.

3. Never weld with the Automatik welding helmet without being adequately instructed by qualified staff first.

4. Never open and handle the Automatik welding helmet electronic cassette. The manufacturer will not be liable for any consequential damage or injury.

5. Never leave the place of your work with the Automatik welding helmet being on as it could unexpectedly get dark and cause injury.

6. The Automatik welding helmet must never be exposed to excess temperatures.

7. Working temperature: -5^ + 55^

8. Storage temperature: -20°C +70°C

9. Appropriate protective equipment must necessarily be worn for welding: safety shoes, utility gloves, protective glasses and closefitting clothing.

10. Check the Automatik welding helmet function every time it is to be used. Appropriate darkening must especially be provided for welding.

11. If the Automatik welding helmet or electronic cassette are damaged, you must not work with the Automatik welding helmet. Risk of injury! Any scratched or damaged foils must be immediately replaced.

12. Mineral filter foils may only be used in combination with an appropriate underlying foil.

13. Work under adequate visibility or lighting only.

14. Follow all safety instructions specified in the manual.

15. Parts of the Automatik welding helmet that may come into contact with skin may invoke an allergic reaction with sensitive persons.

Marking

Product safety:

CE
Product corresponds to appropriate EU standards

Prohibitions:

Protect against rain and moisture!

Warning:

!
Warning/Caution

Commands:

Do not touch these parts to prevent any burns. Learn to use the appliance before using it.

Environment protection:

	PAP
Dispose waste professionally so as not to harm the environment.	Packing cardboard material may be delivered to collecting centres for recycling.
Any faulty and/or disposed electric or electronic devices must be delivered to appropriate collection centres.

Package:

	Interseroh Interseroh Interseroh Interseroh Interseroh
- Protect against moisture - Fragile - This side up	Interseroh-Recycling

Technical specifications:

Sight glass size Power supply
Lightening level Darkening level
Lightening and darkening delay rate	Darkening and lightening delay rate
Weight

Helmet specification: GUEDE EN 175 S CE

GUEDE: manufacturer

EN 175: standard number

S: mechanical resistance: increased resistance

Pre-fitted glass specification: GUEDE S CE

GUEDE: manufacturer

S: mechanical resistance: increased resistance

Underlying foil specification: GUEDE S CE

GUEDE: manufacturer

1: optical class
S: mechanical resistance: increased resistance

Auto welding protective filter specification: 4-9-13 GUEDE S CE

4: lightening level
9: lowest darkening level
13: highest darkening level
GUEDE: manufacturer
1: optical class
3: scattered light class
1: homogeneity
3: angle-dependent light transmission level
379: used standard number
S: mechanical resistance: increased resistance

Training

Please read carefully the Operating Instructions and the servicing instructions. Familiarise thoroughly with the controls and proper using of the appliance. You must know how the appliance works and how controls can quickly be switched off. Never let children work with the appliance. Never let an adult person work with the appliance without proper training. Do not let any persons, especially small children and pets, to the place of your work. Be careful to prevent slipping or falling.

Use as designated

The Automatik 4/9-13 welding helmet has been approved to be solely used for the following:

Head and eye protection when welding by these methods:

• Electrode welding
  MIG Fe welding
  MIG AI welding
  WIG welding
  CO2 MAG welding
• Tubular cord electrode welding
• Plasma arc cutting
• Plasma arc welding

The Automatik welding helmet is not suitable for oxyacetylene welding, laser welding or welding works with a too low number of amperes.

The appliance cannot be used for other works than those for which it has been designed and which are specified in these Operating Instructions.

Any other use will be considered a use in conflict with the designation. The manufacturer will not be liable for any consequential damage and injuries. Please be sure to know that the appliance has not been designed for industrial purposes.

Before using the appliance

Before using the fittings, please check whether all components of the Automatik welding helmet have been fitted properly.

Adjust the Automatik welding helmet considering the comfortable and perfect use and the required dimensions. Adjust the Automatik welding helmet bands using the bolt on the back side and appropriate holes on the band around head. The front part with the welding band must remain centred on the forehead.

Insert the batteries included in the supply. Respect the positive/negative pole.

Protective foils of the Automatik welding helmet must necessarily be removed before using the appliance for the first time; otherwise, auto darkening will not work properly.

The Automatik welding helmet must not be exposed to impacts, must not fall on the floor and never be exposed to excess temperatures.

Protection level selection

There are 5 protection levels (9 to 13) that can be adjusted during the welding process using the external potentiometer on the side of the helmet. After the welding process is initiated, the helmet gets automatically dark. Otherwise, please check whether the filter cassette has been switched on properly. Please follow the darkening instructions (pic. 3)

Sensitivity selection

Use the turning knob in the upper part of the filter cassette to adjust the sensitivity. This will prevent the welding process from being negatively affected by the change in the lightness in the environment.

LOW

Recommended for welding works with a high number of amperes and processes in an environment with intensive light.

HIGH

Recommended for welding works with a low number of amperes and processes in an environment with lack of light. Also recommended for permanent soldering works, e.g. TIG soldering.

Warranty

The warranty exclusively applies to material or manufacturing defects. Original purchase voucher with the purchase date must be provided for lodging a claim in the warranty period. The warranty does not cover any unauthorised use such as appliance overload, violent use, damage by a foreign person or an undesirable item. Failure to follow the Operating Instructions or assembly instructions and ordinary wear and tear are also excluded from the warranty.

Residual risks and protective measures

Other risks:

Risk	Description	Protective	measure(s)
Eye injury No	solar radiation protection, e.g. at solar eclipse	Not to be used

Behaviour in case of emergency

Provide necessary first aid treatment corresponding to the injury nature and seek qualified medical help as soon as possible. Protect the injured person from other injuries and calm him/her down.

First aid kit must always be available in the place of your work in case of accident in accordance with DIN 13164. Material taken out of the first aid kit needs to be supplemented right away.

If help is needed, please provide the following details:

1. Place of accident
2. Accident nature
3. Number of injured persons
4. Injury type

Disposal

The disposal instructions are based on icons placed on the appliance or its package. The description of the meanings can be found in the "Marking" section.

Transport package disposal

The package protects the appliance against damage during transport. Packing materials are usually chosen depending on their environmental friendliness and disposal method and can therefore be recycled.

Returning the package to material circulation saves raw materials and reduces waste disposal costs.

Parts of packages (e.g. foils, styropor) can be dangerous to children. Risk of suffocation!

Keep parts of packages away from children and dispose them as soon as possible.

Operator requirements

The operator must carefully read the Operating Instructions before using the appliance.

Qualification

No special qualification is necessary for using the appliance apart from detailed instruction by an expert.

Minimum age

The appliance can only be operated by persons over 18 years of age. An exception includes youngsters operating the appliance within their professional education to achieve necessary skills under trainer's supervision.

Training

Using the appliance only requires appropriate instructions by a professional or reading the Operating Instructions. No special training necessary.

Maintenance

Do you have any technical questions? A claim? Do you need spare parts or the Operating Instructions?

You will be helped quickly and without needless bureaucracy at our webpage www.guede.com in the Services part. Please help us be able to assist you. To be able to identify your appliance when claimed, we need to know its serial No., order No. and year of production. All these details can be found on the type label. Enter the details below for future reference.

Serial No.

Order No.

Year of production:

Tel.: [phone] / 700-360

Fax: [phone]

E-mail: [e-mail]

Accessory equipment/spare parts

1. Band around head 16957-010
2. Fixation for band around head16957-01002
3. Pre-fitted glass holder 16957-01003
4. Potentiometer 16957-01004
5. Pre-fitted glass 16957-01005

Transport and storage

Protect the Automatik shield against moisture and dust when being transported.

Servicing and cleaning

Protect the Automatik welding helmet, especially the electronic cassette, against liquids, in particular, corrosive liquids and dirt.

Clean the Automatik welding helmet and electronic cassette at regular intervals. In any case, do not use aggressive solvents or alcohol.

Make sure the sensors and solar cells are always clean. Clean them with a soft clean cloth (never plunge it in liquids).

Electronic cassette and filter cover change

Change the filter covers at regular intervals. Loosen the fastening screws of the filter cassette and remove the cassette. Filter covers can now be removed and changed.

Service life

The service life of these fittings especially depends on the maintenance and how the fittings are used. The fittings have no special applicability term; however, we recommend changing the Automatik welding helmet after 3 years.

Troubleshooting

The table below shows potential failures, their possible cause and remedy options. If the problem cannot be removed, contact a professional to help you.

Symptoms	Possible cause	Remedy
Darkening pace is reducing	Low batteries Insert	new batteries
Darkening does not work	Darkening filter is switched offPoor batteries	Switch the darkening filter onInsert new batteries
Filter cover light transmission is too low	Filter cover is worn out	Remove the filter cover

EU DECLARATION OF CONFORMITY

We,

Güde GmbH & Co. KG

Birkichstrasse 6

D-74549 Wolpertshausen

Germany,

herewith declare that the following appliance complies with the appropriate basic safety and health requirements of the EU Directives based on its design and type, as brought into circulation by us.

In case of alternation of the appliance, not agreed upon by us, this declaration will lose its validity.

Appliance specification:

AUTOMATIK 4/9-13 WELDING HELMET

Art. No.

16957

Applicable EU Directives:

89/686/EWG

Applicable harmonised standards:

EN 166/A3:2002-04

EN 379/A3:2009-07

EN 175/A3:1997-08

Place of certification:

Title of signatory: Managing Director

Mr

Technical documentation: J. Burkle FBL; QS

Arnold

Introduction