POWX0650 - Milling machine PowerPlus - Free user manual and instructions

USER MANUAL POWX0650 PowerPlus

POWX0650 1 INTENDED USE The machine is designed for dry chase cutting in brickwork and road surfaces. The machine is suitable for installing electric lines and water pipes in walls or floors and can also be used for cutting slabs. Strips in slabs can also be cut using the machine. Before using the wall chaser, familiarize yourself with all the operating features and safety requirements. Not suitable for professional use. WARNING! Read this manual and general safety instructions carefully before using the appliance, for your own safety. Your power tool should only be passed on together with these instructions. 2 DESCRIPTION (FIG A)

7. Carbon brush cover

9. Lock lever for depth stop

10. Cutting depth scale

11. Protective guard cover

• Remove all packing materials

• Remove remaining packaging and transit supports (if existing)

• Check the completeness of the packing content

• Check the appliance, the power cord, the power plug and all accessories for transportation damages.

• Keep the packaging materials as far as possible till the end of the warranty period. Dispose it into your local waste disposal system afterwards. WARNING Packing materials are no toys! Children must not play with plastic bags! Danger of suffocation! 1x chisel 1x diamond cutting disc 1x spanner 1x storage case 1x vacuum adaptor 1x wall slotter If any parts are missing or damaged, please contact your dealer.POWX0650 EN Copyright © 2023 VARO P a g e | 3 www.varo.com 4 SYMBOLS In this manual and/or on the machine the following symbols are used:

In accordance with essential applicable safety standards of European directives

Read manual before usage

"Class II - The machine is double insulated; Earthing wire is therefore not necessary

Denotes risk of personal injury or damage to the tool.

Read all safety warnings and all instructions. Failure to follow all warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains operated (corded) power tool or battery operated (cordless) power tool.

• Keep work area clean and well lit. Cluttered and dark areas invite accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

5.2 Electrical safety

Always check that the power supply corresponds to the voltage on the rating plate.

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.POWX0650 EN Copyright © 2023 VARO P a g e | 4 www.varo.com

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

• Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used whenever conditions require will reduce personal injuries.

• Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.

• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards.

5.4 Power tool use and care

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

• Maintain power tools. Check for misalignment or sticking of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to stick and are easier to control.

• Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from intended could lead to a hazardous situation.

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.POWX0650 EN Copyright © 2023 VARO P a g e | 5 www.varo.com

6 ADDITIONAL SAFETY INSTRUCTIONS FOR WALL CHASER

• Working safety with this machine is possible only after the operating manual and safety instructions have been read completely and the instructions contained therein are strictly followed.

• The machine is for hand-held use and is not intended for stationary use. Do not fix in a vice or a similar clamping device.

• Switch the machine off and allow the machine to come to a complete stop before putting the machine down.

• Do not cut chases in materials which contain asbestos.

• Use only diamond cutting discs suitable for dry cutting, cutting discs must have a maximum permitted no-load speed at least equal to the machine’s maximum no-load speed. Do not use the diamond discs with a diameter greater than 150mm, Use only diamond cutting discs with a 22.2mm bore. Reduce rings or adapters may not be used.

• The diamond cutting discs must be undamaged and correctly mounted.

• Always run the machine at no load for at least 30 seconds before starting work. Damaged, out-or-round or vibrating diamond cutting discs may not be used.

• Protect the diamond cutting disc from impact, shock and grease.

• The machine can kick back and/or the diamond cutting disc can break if the diamond cutting disc jams in the cut. Switch the machine off immediately if the diamond cutting discs jams in the cut.

• Hold the machine with both hands and maintain a stable posture when working with the machine.

• Always lead the cable away to the rear of the machine.

• Ensure the machine is switched off before connecting the machine to the mains.

• Switch the machine on and allow the machine to reach full speed before starting the cutting.

• Never touch rotating diamond cutting discs.

• Observe the direction of rotation, hold the machine so that spark and/or dust fly away form your body. Sparks can also cause hidden fires.

• Exercise caution when cutting chased in supporting walls. Consult the engineer if necessary.

• Ensure there are no hidden cables, cable conduits, water pipes or gas pipes beneath the surface of the wall you wish to cut.

• Contact with live cables is potentially deadly and can lead to fire.

• Damage to water pipes can lead to property damage or to electric shock.

• Use cable or pipe detector to locate hidden pipes or cables or consult the engineer.

• Do not cut walls clad with wood or insulation material, the high levels of heat produced by the diamond cutting discs may lead to fire.

• Use the machine only at a safe distance from any inflammable materials in the area.

• Bear in mind that flying sparks produced while working can cause fires.

Warning: The diamond cutting discs continue to rotate after the machine

has been switched off, never stop the diamond cutting discs by applying lateral pressure.

• The machine may only be operated when connected to a suitable vacuum device, the vacuum device must be fitted with a filter for masonry dust and be approved for work with masonry dust.

• A dust mask approved for masonry dust must be worn.POWX0650 EN Copyright © 2023 VARO P a g e | 6 www.varo.com

WARNING: Diamond cutting discs become very hot during operation.

Allow the diamond cutting discs to cool down completely before removing or changing discs.

• The machine should be disconnected from the mains immediately, should the mains cable be damaged or cut through while working, never operate the machine with a damaged cable. Damaged mains cables may only be replaced with genuine replacement parts available from the manufacturer.

• Never allow children to use the machine. 7 ASSEMBLY ATTENTION! Disconnect the power plug before carrying out any adjustments or maintenance.

7.1 Fitting/changing the diamond cutting discs (Fig. 1 and Fig. 2)

Use only diamond cutting discs suitable for dry cutting, which are approved for use with the material you wish to cut. Cutting discs must have a maximum permitted speed at least equal to the machine’s maximum no-load speed.

• Place the machine on a stable workbench with the diamond discs over the edge of the table.

• Set the cutting depth to the lowest position (maximum cutting depth) by using the lock lever for depth stop (9) (Refer to “Depth adjustment” section).

• Bring the protective guard down, this makes it easier to operate.

• Push the spindle lock button (2) towards the motor housing as the arrow shows in Fig. 1 (A) and firmly hold it.

• Loosen the flange nut with spindle sleeve (16) using the pin spanner (17), remove the diamond cutting disc s(12) and the spacer rings (15). Then clean the motor flange (14), the spacer rings and the flange nut with spindle sleeve.

• Place a new diamond cutting disc onto the motor flange (14), followed by any remaining space rings (15). (Refer to Fig. 2)

• Slide the remaining diamond cutting disc on the spindle, screw the flange nut onto the spindle.

WARNING: Disconnect the machine from the mains before any assembly

• Loosen the lock lever for depth stop (9) and set the required depth along the cutting depth scale (10). Select a chase depth approximately 3mm deeper than the actual required depth to compensate for unevenness in the wall surface.

• Re-tighten the lock lever (9).POWX0650 EN Copyright © 2023 VARO P a g e | 7 www.varo.com

7.3 Turning the machine on/off

• Press the safety switch (5) and push the ON/OFF switch trigger (4), the machine is on.

• Release the trigger, the machine is off. CAUTION! Always run the machine at no load for at least 30 seconds before starting work. Damaged, out-or-round or vibrating diamond cutting discs may not be used.

• Soft start: The machine is fitted with a soft start mechanism.

• Overload protection: The machine has an overload protection device and automatically switches off when overloaded. Release the trigger and remove the machine from the work-piece, restart and run the machine at no-load for approximately one minute to cool the machine down.

7.4 Adjusting the case width (Fig. 4, Fig. 5, Fig. 6, Fig. 7)

• The machine is supplied with four spacer rings (15) which are each approximately 10 mm thick. The chase width can be adjusted by varying the amount of spacer rings fitted between the diamond cutting discs. The chase width can be calculated by taking into account the thickness of the spacer rings and the width of the diamond cutting discs. The maximum chase width is approximately 44mm.

• The machine may only be operated when connected to a suitable vacuum device, the vacuum device must be approved for stone dust. A dust extraction adapter (3) is supplied, ensure that the hose is securely attached to the adapter. Stop work immediately when the vacuum device breaks down. Switch the machine off and restore the vacuum device. The vacuum device must be suitable for the type of material you work with. Use a special vacuum device when working with toxic materials or where toxic dust is produced. Use of a household vacuum cleaner may damage your health.

• For best results use a wet and dry vacuum device fitted with an appropriate filter. If in doubt seek expert advice. 8 OPERATION Mark the line of cut before starting work, hold the machine tightly with both hands. (Fig. 8)

1. Set the chase depth. Place the front roller wheel of this machine firmly against the wall.

Switch the machine on and gently lower the machine towards the wall until the rotating diamond cutting discs plunge into the wall, hold the machine tightly with both hands.

2. Carry out the cut steadily, evenly and with moderate pressure appropriate to the material

being cut. Ensure you work in the correct direction! Always work against the direction of rotation as shown on the machine’s protective guard to avoid the risk of the machine being forced uncontrolled of the cut.

3. After completing the cut, retract the machine slightly, switch off and remove from the cut.

• Allow the diamond cutting discs to stop before putting the machine down. Do not attempt to brake the diamond cutting discs by applying lateral pressure.

• Remove the remaining masonry in the chase using the masonry breaking tool provided.

• It is not possible to make curved cuts with the machine as the diamond cutting discs may seize in the cut.POWX0650 EN Copyright © 2023 VARO P a g e | 8 www.varo.com

• Paving slabs or similar must be placed on a solid surface or be otherwise securely supported before starting the cut to avoid breakage.

• When cutting especially hard material, e.g. concrete with high gravel content, the diamond cutting discs can overheat and become damaged. This is indicated by a ring of sparks that rotates with the diamond discs. In this case, interrupt the cutting process and allow the diamond discs to cool down by running the machine at no-load for a short time.

• Noticeably decreasing work progress and a rotating spark ring indicate that the diamond cutting discs have become blunt.

9 CLEANING AND MAINTENANCE

WARNING: Disconnect the unit from the mains before carrying out any

maintenance or adjustments.

• The machine requires very little maintenance.

• Ensure that the ventilation slots are not blocked and clean the machine regularly with a soft cloth, clean the ventilation slots using compressed air.

• Mains cables and carbon brushes may only be replaced by an authorized workshop or by a similarly qualified person.

• Remove the diamond cutting discs and clean the motor flange, the flange nut and the protective guard after finishing work.

• Carefully check the diamond cutting discs for signs of damage such as broken segments etc.

• Damaged cutting discs must be replaced immediately.

• In the unlikely event of a breakdown, have the machine repaired by an authorized workshop or by a similarly qualified person. Note the article number on the machine’s rating when making enquiries or ordering replacement parts.

9.2 Checking and replacing the carbon brushes

• For safety reasons, the machine automatically switches off if the carbon brushes are so worn out that they no longer have contact with the motor. In that case, the carbon brushes must be replaced by a pair similar carbon brush available through the after-sales service organization or qualified professional person. Loosen the carbon brush cover (7) anti- clockwise using a screwdriver, open the cap and remove the old carbon brushes (Fig. 9).

• If they are 6 mm or less then they must both be replaced. Fit new carbon brushes and replace the carbon brush cover (7).

• After placing new carbon brushes, let the machine run with no load for 15 minutes. CAUTION: The brushes must always be replaced in pairs. Always disconnect the machine from the power supply before removing any electrical covers. 10 TECHNICAL SPECIFICATIONS Power supply 230-240V ~ 50Hz Rated power 1800W Cutting depth 0-45 mm Cutting width 14/24/34/44 mm No load speed 5000 min-1 Protection class

Diamond cutting disc diameter 150mmPOWX0650 EN Copyright © 2023 VARO P a g e | 9 www.varo.com 11 NOISE Noise emission values measured according to relevant standard. (K=3) Acoustic pressure level LpA 95 dB(A) Acoustic power level LwA 106 dB(A) ATTENTION! Wear hearing protection when sound pressure is over 85 dB(A). aw (Trilling): Max. 3.4 m/s² K = 1.5 m/s² 12 SERVICE DEPARTMENT

• Damaged switches must be replaced by a qualified technician.

• If the connecting cable (or mains plug) is damaged, it must be replaced by a particular connecting cable which is available from our service department. Replacement of the connecting cable must only be carried out by our service department (see last page) or by a qualified person (qualified electrician). 13 STORAGE

• Thoroughly clean the whole machine and its accessories.

• Store it out of the reach of children, in a stable and secure position, in a cool and dry place, avoid too high and too low temperatures.

• Protect it from exposure to direct sunlight. Keep it in the dark, if possible. 14 WARRANTY

• This product is warranted for a 36-months period effective from the date of purchase by the first user.

• This warranty covers all material or production flaws excluding : batteries, chargers, defective parts subject to normal wear & tear such as bearings, brushes, cables, and plugs, or accessories such as drills, drill bits, saw blades, etc. ; damage or defects resulting from maltreatment, accidents or alterations; nor the cost of transportation.

• Damage and/or defects resulting from inappropriate use also do not fall under the warranty provisions.

• We also disclaim all liability for any bodily injury resulting from inappropriate use of the tool.

• Repairs may only be carried out by an authorised customer service centre for Powerplus tools.

• You can always obtain more information at the number 00 32 3 292 92 90.

• Any transportation costs shall always be borne by the customer, unless agreed otherwise in writing.

• At the same time, no claim can be made on the warranty if the damage of the device is the result of negligent maintenance or overload.

• Definitely excluded from the warranty is damage resulting from fluid permeation, excessive dust penetration, intentional damage (on purpose or by gross carelessness), inappropriate usage (use for purposes for which the device is not suitable), incompetent usage (e.g. not following the instructions given in the manual), inexpert assembly, lightning strike, erroneous net voltage. This list is not exhaustive.

• Acceptance of claims under warranty can never lead to the prolongation of the warranty period nor commencement of a new warranty period in case of a device replacement.

• Devices or parts which are replaced under the warranty therefore remain the property of Varo NV.POWX0650 EN Copyright © 2023 VARO P a g e | 10 www.varo.com

• We reserve the right to reject a claim whenever the purchase cannot be verified or when it is clear that the product has not been properly maintained. (Clean ventilation slots, carbon brushes serviced regularly, etc.).

• Your purchase receipt must be kept as proof of date of purchase.

• Your appliance must be returned undismantled to your dealer in an acceptably clean state, (in its original blow-moulded case if applicable to the unit), accompanied by proof of purchase. 15 ENVIRONMENT Should your appliance need replacement after extended use, do not discard it with the household rubbish but dispose of it in an environmentally safe way. Waste produced by electrical machine items should not be handled like normal household rubbish. Please recycle where recycle facilities exist. Check with your Local Authority or retailer for recycling advice.

16 DECLARATION OF CONFORMITY

VARO – Vic Van Rompuy nv - Joseph Van Instraat 9 - BE2500 Lier - BELGIUM, solely declares that, Product: Wall SLOTTER 1800W Ø 150mm trade mark: PowerPlus model: POWX0650 is in conformity with the essential requirements and other relevant provisions of the applicable European Directives / Regulations, based on the application of European harmonized standards. Any unauthorized modification of the apparatus voids this declaration. European Directives / Regulations (including, if applicable, their amendments up to the date of signature): 2011/65/EU 2006/42/EC 2014/30/EU European harmonized standards (including, if applicable, their amendments up to the date of signature); EN60745-1 : 2009 EN60745-2-22 : 2011

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