Powerduction 10R PRO - Cooker GYS - Free user manual and instructions

USER MANUAL Powerduction 10R PRO GYS

Notice originaleSAFETY INSTRUCTIONS This manual contains safety and operating instructions, to be followed for your safety. Please read it carefully before using the device for the rst time and keep it in a safe place for future reference. Read and understand the following safety recommendations before using or servicing the unit. Any change or servicing that is not specied in the instruction manual must not be undertaken. The manufactur- er is not liable for any injury or damage caused due to non-compliance with the instructions featured in this manual. If there is any issue or uncertainty, please consult a qualied individual to operate the equipment correctly. This machine should only be used for operations comprised within the limits indicated on the machine and in the instruction manual. The operator must observe the safety pre- cautions. In case of inedaquate or unsafe use, the manufacturer cannot be held liable for damage or injury. Any other uses not specied in this manual is forbid- den, and possibly dangerous. The product is semi automatic and requires the presence of an operator. This unit can be used by children aged 8 or over and by people with reduced physical, sensory or mental capabilities or lack of experience or knowledge, if they are properly monitored or if instructions for using the equipment safely have been read and risks made aware of. Children must not play with the product. Cleaning and maintenance should not be performed by an unsupervised child. Ne pas utiliser l’appareil, si le cordon d’alimentation ou la che de secteur sont endommagés. Ne pas couvrir l’appareil. Do not obstruct the cooling vents. Refer to the installation section before operating the machine. Fire and explosion risks!

• Do not use the device in an explosive atmosphere.

• Keep airbags, gas cannisters or other pressurised gas containers away from the induction heating machine. Warning, heat and ame risk.

• Do not overheat parts and adhesives.

• Be wary of re, keep a re extinguisher is in the vicinity.

• Do not position the machine on, or near ammable surfaces.

• Do not position the machine near ammable materials. Warning ! Very hot surface. Risk of burns.

• The parts and pieces that have just been heated are hot and may cause burns when manipulated.

• Do not touch any hot parts with your hands.

• Wait for the parts and pieces to cool down before handling them.

• Check that jewellery (such as wedding rings) or other metal pieces do not get close to the induction heating machine or the inductor when switched on.

• Remove any jewellery or any metal object from yourself before using this machine

• People with metal implants should not use this machine.

• In case of burns, rinse with water abundantly and see a medical doctor as soon as possible.

Translation of the original instructionsDangerosity of the gas fumes

• Keep the head away from the fumes, do not inhale.

• If working inside, ventilate the area or use a fume extractor to evacuate the gases and fumes.

• Induction heating of certain materials such as adhesives and ux can generate fumes and gases. Breathing these fumes and gases can be dangerous for your health. For example, heating urethane generates a gas : hydrogen cyanide, potentially mortal for hu-mans.

• If the ventilation is insufcent, use an approved respiratory unit.

• Read the safety data sheets (MSDS) and the manufacturer’s ins-tructions for ad- hesvies, ux, metals, consumables, coatings, clea-ning agents, corrosives, and paint strippers.

• Do not use the heater on parts being degreased or sprayed.The heat might re- act with fumes and generate highly toxic gases.

• Work in a conned area only if it’s well ventilated, or use an ap-proved repira- tory/ltration unit. Make sure that a qualied per-son is around to watch over you. The fumes and gases released while heating can replace oxygen or air, causing accidents or death. Check the quality of the air you’re breathing

• Do not overheat metals, such as galvanised steel, covered with lead or cadmi- um, unless the coating is removed from the surface before it’s heated, that the area is well ventilated, and if needed, use an approved ltration/respiratory unit. Foundry pieces and all metals containing such elements may generates toxic fumes if overheated.

• Check the MSDS for temperature related details. Warning, electrical danger Caution: Danger of optical radiation when the heated metal ele- ments reach fusion. Warning ! Major magnetic eld. People wearing active or passive implants must be informed. No further protectective steps are required when the machine is used on its own. Further restrictions and/or protective measures may be necessary in other cases. After maintenance, the magnetic eld levels must be checked be-fore the ma- chine is used again. When switched on, never put the inductor near the head or vital organs. People wearing pacemakers are advised to not come close to the machine. Risk of disruption of pacemaker operations when close to the machine. Consult a doctor before getting close to induction heaters. Risk of metal or adhesive projections

• Wear approved protective goggles with lateral protections, or protect the whole face with a screen.

• Wear protective clothes.

• Wear gloves. Do not obstruct the machine’s air intake, which facilitates air circulation.Check the installation chapter before using the device. Connection:

• This machine must be connected to an earthed socket.

Translation of the original instructions• These Class A devices are not intended to be used on a residential site where the electric current is supplied by the public network, with a low voltage power supply. There may be potential dif-culties in ensuring electromagnetic compati- bility on these sites, because of the interferences, as well as radio frequencies. Maintenance:

• If the power cable is damaged, it must be replaced by the manufacturer, its after sales service or an equally qualied person to prevent danger.

• Service should be performed by a qualied person.

• Warning! Always disconnect from the mains before performing maintenance on the device. High Voltage and Currents inside the machine.

• Remove the casing on a regular basis, to remove any excess dust. Take this op- portunity to have the electrical connections checked by a qualied person, with an insulated tool.

• Do not use solvents or any agressive cleaning products.

• Clean the device’s surfaces with a dry cloth. Regulations:

• Device complies with europeans directives.

• The certicate of compliance is available on our website.

• EAC Conformity marking (Eurasian Economic Community).

• Equipment in compliance with British requirements. The British Declaration of Conformity is available on our website (see home page).

• Equipment in conformity with Moroccan standards.

• The declaration Cم (CMIM) of conformity is available on our website (see cover page). Waste management:

• This product should be disposed of at an appropriate recycling facility. Do not throw away in a domestic bin. DESCRIPTIONThe Powerduction 10R has been designed to heat ferrous metallic elements by induction heating. Its main purpose is the unjamming of parts such as bolts or exhaust pipes. Carry cas econtents: Le Powerduction 10R is supplied in a carry case that contains t(see g.1) : - the generator and its inductor cable ,

- a exible braided wire

The elements contained in this carry case are fragile. They’re to be handled with care.

This equipment is supplied with a 16 A CEE7/7 type plug and should only be used on an electrical installation single-phase 230 V (50 - 60 Hz) three-wire with a neutral connected to earth.

Translation of the original instructionsSTARTING Assembly Choose the required tool (one of the coiled wires, the braided wire or the straight wire) and t it on the inductor. To do so, insert the two rods of the selected tool and insert them into the holes intended for this purpose, then screw the tightening wheels (g.2). To unscrew a tightening wheel, it is possible to use a spanner/wrench size 12. Warning : never use a spanner/wrench to screw the tightening wheel as it may get damaged. Heating activation Start the product by pressing the ON/OFF button. The green LED lights up.Press the inductor button to activate the heating. Keep pressing the button to keep the heating active.The green LED ashes green as long as the heating is active. Protections The product is equipped with protections :Thermal protection The orange LED is lit when the product is in thermal protection. The product trigger is inactive during this time. Wait for the orange LED to go out before restarting the heating process.Overcurrent protection In case of overcurrent, the orange LED ashes. The product trigger becomes inactive. Restart the product to clear the fault and restart heating.Trigger defect On power-up, if the Powerduction detects a fault on the trigger, the orange LED lights up. Disconnect the faulty trigger and replace it. Then restart the heater.RECOMMENDATIONSThe coiled inductor is designed for unjamming. it heats metal pieces or parts via induction to unblock and remove them easily. Circle the piece using the appropriate accessory (coiled, braided, straight), then heat the inductor, that will be used to heat the metal piece. Once the piece starts to be coloured in red, stop the heating and remove it using the right tool (clamp, spatter/wrench…) then remove it.ACCESSORIESThe accessories provided are consumables. These must be replaced when they are damaged.Damaged consumables (burnt sleeves, etc.) can cause serious damage to the product.Spirals must be made up of at least 3 turns in order not to damage the product.In order to be able to work on parts with multiple shapes, 5 or 12 types of accessories accompany the inductor(According to the version).It works in the same way as coils and braided wire. Its shape must be adjusted to t the metal piece’s shape and if possible, circle around the piece several time for maximum eciency.

Translation of the original instructionsOPTIONAL ACCESSORIES Powerduction 10R Powerduction 10R PRO 3 coiled wire (Ø 18, 24, 30 mm) Standard tool, already shaped for a fast and eective ope- ration. The coil shape enable optimises the concentration of the magnetic elds in its centre, which guarantees a powerful and eective induction heating. The glass ber circle can electrically insulate the coils as well as the ele- ment to heat. The coil is used in the following way : po- sition it at the centre then press the inductor’s button to start the heating. 10 coiled wire (Ø 18, 21, 24, 27, 30 mm SIDE) and (Ø 18, 21, 24, 27, 30 mm FRONT) Standard tool, already shaped for a fast and eective ope- ration. The coil shape enable optimises the concentration of the magnetic elds in its centre, which guarantees a powerful and eective induction heating. The glass ber circle can electrically insulate the coils as well as the ele- ment to heat. The coil is used in the following way : po- sition it at the centre then press the inductor’s button to start the heating. Heating eciency : To achieve maximum heating power eciency, the coil must be adapted to the workpiece. Flexible braided wire The braid is designed for pieces that cannot be heated with the coil (parts with a bigger diameter) : Ex. an exhaust pipe or a wheel hub The braid can be enrolled around the metal piece. To obtain a better result, circle 3 times around the metal piece and make sure that the coils are bonded together. Press the inductor’s button to start the charge. Straight rigid wire The straight rigid wire is designed to suit any of the user’s needs. It can be : - adjusted to the shape of a specic part/piece. - adjusted to a piece that is too big for the coils. - copy the shape of an existing coil if the latter is damaged. 066601 Adhesive-removal inductor 079472 Ferrite inductor for all types of ferrous metals. 079489 Replacement ferrite RECOMMENDATIONS

• When heating the coils for the rst time, some smoke will be released.

• Avoid heating for more than 30s, the coils will heat excessively and suer premature damages.

• It is not necessary to come in contact with the bolt to heat it.

• The coil’s protective fabric is fragile, it is glass fabric : make sure to store the coils in such a way that they do not get damaged. The coils heat very fast. After use, is is recommended to let them cool down before storing them. Ma- nipulate with gloves to prevent burns or itches caused by the glass fabric. Do not place a nger or any limb inside or close to the coil when the machine is switched on. Magnetic elds should be considered.

Translation of the original instructionsWARRANTY The warranty covers faulty workmanship for 2 years from the date of purchase (parts and labour). The warranty does not cover:

• Damages due to misuse (power supply error, dropping of equipment, disassembling).

• Environment related failures (pollution, rust, dust).

• Removable inductors and ferrites that are consumables. In case of failure, return the unit to your distributor together with: - The proof of purchase (receipt etc ...) - A description of the fault reported

• The certicate of compliance is available on our website.