IXO IV - Screwdriver BOSCH - Free user manual and instructions

USER MANUAL IXO IV BOSCH

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Keep work area clean and well lit. Cluttered or dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. Electrical safety Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. Do not abuse the cord. Never use the cord for carrying, pulling or un- plugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of elec- tric shock. WARNING OBJ_DOKU-28030-004.fm Page 23 Wednesday, August 6, 2014 10:12 AM1 609 92A 0P3 | (6.8.14) Bosch Power Tools 24 | English When operating a power tool outdoors, use an extension cord suita- ble for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. If operating a power tool in a damp location is unavoidable, use a re- sidual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. Personal safety Stay alert, watch what you are doing and use common sense when op- erating a power tool. Do not use a power tool while you are tired or un- der the influence of drugs, alcohol or medication. A moment of inatten- tion while operating power tools may result in serious personal injury. Use personal protective equipment. Always wear eye protection. Pro- tective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. Prevent unintentional starting. Ensure the switch is in the off-posi- tion before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites acci- dents. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jew- ellery or long hair can be caught in moving parts. If devices are provided for the connection of dust extraction and col- lection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. OBJ_DOKU-28030-004.fm Page 24 Wednesday, August 6, 2014 10:12 AMBosch Power Tools 1 609 92A 0P3 | (6.8.14) English | 25 Power tool use and care Do not force the power tool. Use the correct power tool for your appli- cation. The correct power tool will do the job better and safer at the rate for which it was designed. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing acces- sories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to oper- ate the power tool. Power tools are dangerous in the hands of untrained users. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired be- fore use. Many accidents are caused by poorly maintained power tools. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. Battery tool use and care Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire. When battery pack is not in use, keep it away from other metal ob- jects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire. OBJ_DOKU-28030-004.fm Page 25 Wednesday, August 6, 2014 10:12 AM1 609 92A 0P3 | (6.8.14) Bosch Power Tools 26 | English Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liq- uid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns. Service Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the pow- er tool is maintained. Safety Warnings for Screwdrivers Hold power tool by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring. Fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock. Hold the machine with a firm grip. High reaction torque can briefly occur while driving in and loosening screws. Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand. Always wait until the machine has come to a complete stop before placing it down. The tool insert can jam and lead to loss of control over the power tool. Before any work on the machine (e. g., maintenance, tool change, etc.) as well as during transport and storage, set the rotational direc- tion switch to the centre position. Unintentional actuation of the On/Off switch can lead to injuries. Protect the power tool against heat, e. g., against continuous intense sunlight, fire, water, and moisture. Danger of explo- sion. In case of damage and improper use of the battery, vapours may be emitted. Ventilate the area and seek medical help in case of com- plaints. The vapours can irritate the respiratory system. OBJ_DOKU-28030-004.fm Page 26 Wednesday, August 6, 2014 10:12 AMBosch Power Tools 1 609 92A 0P3 | (6.8.14) English | 27 Safety Warnings for Battery Chargers This charger is not intended for use by chil- dren and persons with physical, sensory or mental limitations or a lack of experience or knowledge. This charger can be used by chil- dren aged 8 and by persons who have physi- cal, sensory or mental limitations or a lack of experience or knowledge if a person respon- sible for their safety supervises them or has instructed them in the safe operation of the charger and they understand the associated dangers. Otherwise, there is a danger of oper- ating errors and injuries. Supervise children. This will ensure that chil- dren do not play with the charger. Cleaning and user maintenance of the bat- tery charger shall not be made by children without supervision. Keep the battery charger away from rain or moisture. Penetra- tion of water in the battery charger increases the risk of an electric shock. Charge only Li-Ion batteries built into Bosch products. The battery voltage must match the battery charging voltage of the charger. Oth- erwise there is a danger of fire and explosion. Keep the battery charger clean. Contamination can lead to danger of an electric shock. 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Before each use, check the battery charger, cable and plug. If damage is detected, do not use the battery charger. Never open the battery charger yourself. Have repairs performed only by a qualified techni- cian and only using original spare parts. Damaged battery chargers, cables and plugs increase the risk of an electric shock. Do not operate the battery charger on easily inflammable surfaces (e. g., paper, textiles, etc.) or surroundings. The heating of the battery charger during the charging process can pose a fire hazard. Products sold in GB only: Your product is fitted with a BS 1363/A approved electric plug with internal fuse (ASTA approved to BS 1362). If the plug is not suitable for your socket outlets, it should be cut off and an appropriate plug fitted in its place by an authorised customer service agent. The replacement plug should have the same fuse rating as the original plug. The severed plug must be disposed of to avoid a possible shock hazard and should never be inserted into a mains socket elsewhere. Product Description and Specifications Read all safety warnings and all instruc- tions. Failure to follow the warnings and in- structions may result in electric shock, fire and/or serious injury. Intended Use The machine is intended for driving in and loosening screws. The light of this power tool is intended to illuminate the power tool’s direct ar- ea of working operation and is not suitable for household room illumination. Product Features The numbering of the product features refers to the illustration of the machine on the graphics page. 1 Screwdriver bit* 2 Tool holder 3 Rubber cap 4 Indicator for right rotation OBJ_DOKU-28030-004.fm Page 28 Wednesday, August 6, 2014 10:12 AMBosch Power Tools 1 609 92A 0P3 | (6.8.14) English | 29 5 Battery charge-control indicator 6 Indicator for left rotation 7 Suspension hook 8 On/Off switch 9 Rotational direction switch 10 “PowerLight” 11 Handle (insulated gripping surface) 12 Battery charger 13 Eccentric driver head* 14 Angle driver head* 15 Torque attachment* 16 Torque presetting ring* 17 Torque-setting mark* 18 Release ring* *Accessories shown or described are not part of the standard delivery scope of the product. A complete overview of accessories can be found in our accessories program. Technical Data Cordless Screwdriver IXO Article number 3 603 J81 0.. Rated voltage V= 3.6 No-load speed min

Max. torque for hard/soft screwdriving application according to ISO 5393 Nm 4.5/3 Max. screw dia. mm 5 Weight according to EPTA-Procedure 01/2003 kg 0.3 Battery Li-Ion Capacity Ah 1.5 Number of battery cells

OBJ_DOKU-28030-004.fm Page 29 Wednesday, August 6, 2014 10:12 AM1 609 92A 0P3 | (6.8.14) Bosch Power Tools 30 | English Noise/Vibration Information Sound emission values determined according to EN 60745-2-2. Typically the A-weighted sound pressure level of the product is less than 70 dB(A). Uncertainty K =3 dB. The noise level when working can exceed 80 dB(A). Wear hearing protection! Vibration total values a

(triax vector sum) and uncertainty K determined ac- cording to EN 60745: Screwdriving without impact: a

The vibration level given in this information sheet has been measured in ac- cordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different ac- cessories or insertion tools or is poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns. Battery Charger Article number 2 607 225 809 (EU) 2 607 225 811 (UK/SMA) 2 607 225 813 (AU) Charging time min 380 Protection class /II Cordless Screwdriver IXO OBJ_DOKU-28030-004.fm Page 30 Wednesday, August 6, 2014 10:12 AMBosch Power Tools 1 609 92A 0P3 | (6.8.14) English | 31 Declaration of Conformity We declare under our sole responsibility that the product described under “Technical data” is in conformity with all relevant provisions of the directives 2009/125/EC (Regulation 1194/2012), 2011/65/EU, 2014/35/EU, 2014/30/EU, 2006/42/EC. including their amendments and complies with the following standards: EN 60745-1, EN 60745-2-2 (battery powered product), EN 60335-1, EN 60335-2-29 (battery charger). Technical file (2006/42/EC) at: Robert Bosch GmbH, PT/ETM9, 70764 Leinfelden-Echterdingen, GERMANY

Assembly Before any work on the machine (e. g., maintenance, tool change, etc.) as well as during transport and storage, set the rotational direc- tion switch to the centre position. Unintentional actuation of the On/Off switch can lead to injuries. Battery Charging (see figure A) Do not use other battery chargers. The supplied battery charger is designed for the Lithium-Ion battery in your machine. Observe the mains voltage! The voltage of the power supply must corre- spond with the data given on the nameplate of the battery charger. Battery chargers marked with 230 V can also be operated with 220 V. Henk Becker Executive Vice President Engineering Helmut Heinzelmann Head of Product Certification PT/ETM9 OBJ_DOKU-28030-004.fm Page 31 Wednesday, August 6, 2014 10:12 AM1 609 92A 0P3 | (6.8.14) Bosch Power Tools 32 | English Note: The battery supplied is partially charged. To ensure full capacity of the battery, completely charge the battery in the battery charger before using your power tool for the first time. The lithium-ion battery can be charged at any time without reducing its ser- vice life. Interrupting the charging procedure does not damage the battery. The Lithium-Ion battery is protected against deep discharging. When the bat- tery is discharged, the machine is automatically switched off by a protective circuit: The inserted tool no longer moves and a slight whistling noise can be heard. Do not continue to press the On/Off switch after the machine has been automatically switched off. The battery can be damaged. When the battery charge-control indicator 5 lights up red while the On/Off switch 8 is depressed half way, then the battery has less than 30% of its ca- pacity and should be charged. The charging procedure starts as soon as the main plug of the battery charger is inserted into the socket and the cordless screwdriver is afterwards placed on the battery charger 12. The battery charge-control indicator 5 indicates the charging progress. The indicator lights up green during the charging process. When the battery charge-control indicator 5 is no longer lit, the battery is fully charged. During the charging procedure, the handle of the machine warms up. This is normal. Disconnect the battery charger from the mains supply when not using it for longer periods. The power tool cannot be used during the charge procedure; it is not defec- tive when inoperative during the charging procedure. Protect the battery charger against moisture! Observe the notes for disposal. Changing the Tool (see figure B) Do not use double-sided screwdriver bits that are longer than 25 mm. Insert the screwdriver bit 1 directly into the tool holder 2. OBJ_DOKU-28030-004.fm Page 32 Wednesday, August 6, 2014 10:12 AMBosch Power Tools 1 609 92A 0P3 | (6.8.14) English | 33 Eccentric Driver Head/Angle Driver Head/Torque Attachment (see figures C– F) The eccentric driver head 13 enables screwdriving close to edges. The angle driver head 14 enables screwdriving at hard to reach locations. With the torque presetting ring 16 on the torque attachment 15, the request- ed torque can be preset in 10 steps. With the correct setting, the tool bit is stopped as soon as the screw is driven flush into the material or when the set torque is reached. Assembly (see figures C–D) For assembly of the attachments, pull the rubber cap 3 off toward the front. Afterwards the attachments can be mounted. The attachments can be mounted offset by 45°. Dismounting (see figures E–F) To dismount the attachments, turn the release ring 18 in rotation direction and pull the attachment off toward the front. Afterwards, mount the rub- ber cap 3 again. Operation Starting Operation Observe the mains voltage! The voltage of the power supply must corre- spond with the data given on the nameplate of the battery charger. Bat- tery chargers marked with 230 V can also be operated with 220 V. Reversing the rotational direction The rotational direction switch 9 is used to reverse the rotational direction of the machine. However, this is not possible with the On/Off switch

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