Batavia BTJS002 - Saw

BTJS002 - Saw Batavia - Free user manual and instructions

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Brand Batavia
Model BTJS002
Product type Pendulum jigsaw
Rated voltage 230 V ~ 50 Hz
Stroke length 20 mm
Number of pendulum positions 4
Base plate inclination 0° to 45°
Cutting capacity in wood 100 mm
Cutting capacity in steel 10 mm
Cable length 3 m
Weight 2.5 kg
Sound pressure level (LpA) 90 dB(A) (K=3 dB)
Sound power level (LwA) 101 dB(A) (K=3 dB)
Hand-arm vibration (wood) 18.914 m/s²
Hand-arm vibration (steel) 5.208 m/s²
Protection class I
Speed regulator Yes, electronic stroke rate adjustment
Laser guide Yes, laser class 2
Parallel guide Included, adjustable
Dust extraction device Yes, with adapter
Blade type T-shank blades
Package contents Jigsaw, 2 saw blades, parallel guide, dust extraction adapter, Allen key, manual

Frequently Asked Questions - BTJS002 Batavia

How to change the saw blade?
Always unplug the mains plug. Lift the blade guard (12). Pull the blade clamping lever (17) and slide the saw blade (T-shank) into the groove, teeth facing forward. Make sure the blade hook is properly inserted into the flange, then release the lever. Check that the blade is firmly held and replace the blade guard.
How to adjust the pendulum motion?
The pendulum motion is adjusted using the switch (9) which offers 4 positions. Do not adjust it while in use. For wood, use positions 1 to 3; for plastics, position 1; for aluminum, positions 0-1; for steel, ceramic and rubber, position 0.
How to use the laser guide?
Press the laser on/off switch (13) to turn on the beam. The laser projects a cutting line for precise guidance. Never point the beam at people or animals. The laser is class 2. To turn off, press the switch again.
How to make a bevel cut?
Loosen the Allen screws (III) with the Allen key (II). Tilt the saw foot (I) to the desired angle (0° to 45°). Tighten the Allen screws. Do not adjust the angle while in use.
How to connect a vacuum cleaner?
Set the sawdust evacuation switch (7) to position I (closed). Insert the dust extraction adapter (6) into the opening until it clicks. Connect a suitable vacuum cleaner. Note: extraction is not possible during bevel cuts or for cutting metals.
How to adjust the cutting speed?
Use the stroke rate regulator (1). The speed depends on the material: wood (5-6), mild steel (3-6), stainless steel (3-4), aluminum (3-6), plastic (1-4). Do not let it run at low speed for a long time to avoid overheating.
What are the important safety instructions?
Always wear hearing protection, safety glasses and a dust mask. Hold the machine by the insulated gripping surfaces. Ensure the blade does not touch hidden cables. Unplug before any adjustment or blade change.
How to maintain the jigsaw?
Always unplug the machine. Clean with a damp cloth and mild detergent. Avoid liquids entering the interior. Keep the ventilation slots clean. Have worn carbon brushes replaced by a professional.
What materials can be cut with this saw?
This jigsaw can cut wood (up to 100 mm), plastic, rubber, aluminum and steel (up to 10 mm). Do not use HSS blades.
How to use the parallel guide?
Loosen the fixing screws (11). Slide the parallel guide (15) into the slots and set the desired distance using the centimeter scale. Tighten the screws. For cuts parallel to the edge of the workpiece, guide the saw along the guide.

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USER MANUAL BTJS002 Batavia

Pendulum stroke jig saw

Operating instructions

  1. Stroke Rate Controller
  2. Switch Lock
  3. ON/OFF Switch
  4. Allen key
  5. Ventilation Openings
  6. Dust Nozzle
  7. Switch for Dust Removal
  8. Base Plate
  9. Pendulum Stroke Adjusting Lever (Cutting Mode)
  10. Guide Roller
  11. Fastening Screws for the Parallel Stop
  12. Cutting Protection
  13. Laser beamer switch
  14. LED Indicator Light
  15. Parallel Stop
  16. Saw Blade for Wood
  17. Lever for Saw Blade Holder

Übersicht

1.Explanation of the symbols. 4
2. General safety instructions for power tools 4
3.Additional safety instructions for jig saws 6
4. Electrical safety 6
5.Before the first use 6
6. Contents of packing 7
7. Intended use 7
8. Inserting the saw blade . 7
9. Power on/off 7
10. Startup 7
11. Stroke rate selection. 7
12. The diagonal cut 7
13. Using the pendulum action switch. 8
14.Dust removal 8
15.Dust collection 8
16. The parallel stop 8
17.Laser 9
18.Using the laser 9
19. Tips for cutting 9
20. Cleaning and maintenance 9
21. Technical data. 10
22.Disposal 10
23. EC-Declaration of conformity 10

Inhaltsverzeichnis

Please familiarize yourself with the proper usage of the device by reading and following each chapter of this manual, in the order presented. Keep these operating instructions for further reference.

Please read all safety instructions!

This manual contains important information on operating and handling the device. Keep these operating instructions for further reference. Please pass it on along with the unit if it is handed over to a third party.

1. Explanation of the symbols

The following symbols are used in the user manual or on the product:

Batavia BTJS002 - Explanation of the symbols - 1

Warning! To reduce the risk of injury, the user must read the instruction manual.

Batavia BTJS002 - Explanation of the symbols - 2

Denotes risk of personal injury, loss of life or damage to the tool in case of non-observation of the instructions in this manual.

Batavia BTJS002 - Explanation of the symbols - 3

Risk of electric shock.

Immediately remove the mains plug from the mains if the mains cable becomes damaged and during cleaning and maintenance.

Batavia BTJS002 - Explanation of the symbols - 4

Always wear hearing protection. The effects of noise can cause hearing loss.

Batavia BTJS002 - Explanation of the symbols - 5

Wear a dust mask. When working with wood and other materials, harmful dust may be generated. Work with asbestos containing materials is not permitted!

Batavia BTJS002 - Explanation of the symbols - 6

Wear safety glasses. When working with electric power tools, sparks, splinters, chips and dust particles may be generated and these can cause loss of sight.

Batavia BTJS002 - Explanation of the symbols - 7

Electric power tool, protection class II. This sign symbolises that this unit corresponds to Protection Class II. This means that the unit is equipped with either reinforced or double insulation between the

Batavia BTJS002 - Explanation of the symbols - 8

mains circuit and output voltage or metal housing respectively.

Variable speed control.

CE stands for "Conformité Européenne", which means "In accordance with EU Regulations". With the CE marking, the manufacturer confirms that this Electric tool complies with the applicable European directives.

Batavia BTJS002 - Explanation of the symbols - 9

Do not dispose of electric power tools with domestic refuse.

2. General safety instructions for power tools

Batavia BTJS002 - General safety instructions for power tools - 1

WARNING!Read all instructions!

Failure to follow all instructions listed below may result in electric

shock, fire and/or serious injury.

The term "power tool" in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool.

Save these instructions for future reference!

21 Work area

a. Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gasses or dust. Power tools create sparks which may ignite the dust of fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2.2 Electrical safety

a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs which earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric

shock if your body is earthed or grounded.

c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f. Always use tool in conjunction with a residual circuit breaker device. The use of a residual circuit breaker device reduces the risk of electric shock.

2.3 Personal safety

a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c. Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables

better control of the power tool in unexpected situations.

f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. The use of these pieces of equipment reduce hazards caused by dust.

2.4 Power tool use and care

a. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc., in accordance with these

English

instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from intended could result in a hazardous situation.

2.5 Service

a. Please use a qualified expert who uses original replacement parts to repair your power tool. This will ensure proper functioning of the power tool.

3. Additional safety instructions for jig saws

  • Do not work materials containing asbestos. Asbestos is considered carcinogenic.
  • Wear safety goggles, hearing protection and if necessary other protective means, such as safety gloves, safety shoes, etc.

Batavia BTJS002 - Additional safety instructions for jig saws - 1

Batavia BTJS002 - Additional safety instructions for jig saws - 2

Batavia BTJS002 - Additional safety instructions for jig saws - 3

  • Before use, remove all nails and other metal objects from the workpiece.
  • Make sure that the workpiece is properly supported or fixed.
  • Do not use the machine without the guard.
  • Inspect the saw blade before each use. Do not use saw blades which are bent, cracked, or otherwise damaged.
  • Make sure that the saw blade is properly mounted.
  • Only use saw blades that are suitable for use with the machine.
    Only use saw blades with the correct dimensions.
  • Do not use other accessories than saw blades.
  • Do not use saw blades made of HSS steel.
  • Do not use the machine on workpieces requiring a maximum sawing depth that exceeds the maximum sawing depth of the saw blade.
  • Hold the machine by the insulated gripping surfaces where the saw blade may

contact hidden wiring or the mains cable. If the saw blade contacts a 'live' wire, the exposed metal parts of the machine can also become 'live'. Risk of electric shock.

  • Let the machine run at no load in a safe area after mounting the saw blade. If the machine vibrates strongly, immediately switch off the machine, remove the mains plug from the mains, and try to solve the problem.
  • Beware that the saw blade continues to rotate for a short period after switching off the machine. Do not attempt to bring the saw blade to a standstill yourself.

3.1 Kickback

Kickback is the upward and backward movement of the saw blade when the saw blade unexpectedly touches an object. Securely hold the machine during use. Keep your attention focused on the operation. Kickback is usually caused by:

  • unintentionally touching hard objects or materials with the rotating saw blade;
  • a blunt saw blade;
  • a saw blade that is not properly mounted;
  • sawing into a previous cut;
  • a lack of attention to the operation;
  • an unstable stance.

4. Electrical safety

Batavia BTJS002 - Electrical safety - 1

Always check that the voltage of the power supply corresponds to the voltage on the rating plate.

  • Do not use the machine if the mains cable or the mains plug is damaged.
  • Only use extension cables that are suitable for the power rating of the machine with a minimum thickness of 1.5mm^2 . If you use an extension cable reel, always fully unroll the cable.

5. Before the first use

Remove the machine and all accessories from the package. Keep the packaging materials out of the reach of small children. There is a danger of suffocation!

6. Contents of packing

1× Pendulum Stroke Jig Saw
2× Saw blade
1 × Parallel stop
1 × Vacuum hose adapter
1×Allenkey
1× Instruction manual

7. Intended use

The jig saw is intended for split cuts and cutouts in wood, plastic and rubber. The jig saw can be used for straight and curved cuts at 0^ to 45^ .

8. Inserting the saw blade

Always disconnect the main power plug prior to performing any work on the machine.

Use only T-shank jig saw blades.

81 Lift the transparent blade cover (12) up and hold it.
8.2 Pull the lever of the blade clamp and slide the saw blade into the groove as far as it will go with the blade teeth pointing forward. Make sure that the lug of the blade fitted into the blade clamp, then release blade clamp lever (17), check the blade held firmly.
8.3 Place the transparent blade cover to initial position.

Attention: After a cut, the saw blade will be very hot because of the friction. Be careful when removing the saw blade. Protect yourself by wearing appropriate protective gloves.

9. Power on/off

9.1 Insert the mains plug into the socket. The LED indicator light (14) lights up and indicates that power is applied.
9.2 To turn on the pendulum stroke jig saw, press the ON/OFF switch (3). The switch can be set to continuous mode by pressing the power on lock (2).
9.3 Pressing the ON/OFF switch (3) again returns the power on lock (2) to the starting position.
9.4 To turn off the pendulum stroke jig saw, release the ON/OFF switch.

10. Startup

Take note of the line voltage. The voltage of the power source must match the information on the type label on the machine. 220V -240V can also be operated with 230V units.

  • Before switching on of the jig saw, the front of the base plate (8) must lie flat on the workpiece. Make sure that the base plate rests securely on the entire surface.
    Always hold the jig saw firmly with both hands. Make sure that the saw blade is not in contact with the workpiece before the jig saw is turned on.
  • Make sure that the saw blade has completely stopped before removing the jig saw from the workpiece.

11. Stroke rate selection

You can adjust the stroke rate with the stroke rate controller (1). The required stroke rate of the saw blade is dependent on the material and the saw blade used, and should be determined by practical tests.

Material Stroke adjustment

Wood. 5-6

Soft steel 3-6

Stainless steel. 3-4

Aluminium 3-6

Plastic 1-4

Attention: Do not let the jig saw run in continuous operation with the lowest speed. As a result, the motor can overheat.

12. The diagonal cut

Batavia BTJS002 - The diagonal cut - 1

The litre angle is variable between 0^ and 45^ .

English

Batavia BTJS002 - English - 1

Do not set the litre angle during use.

  • Slacken the Allen screws (III) using the Allen key (II).
  • Tilt the saw shoe (I) to the required position.
  • Tighten the Allen screws (III) using the Allen key (II).

13. Using the pendulum action switch

Batavia BTJS002 - Using the pendulum action switch - 1

The pendulum action switch is used to set the way in which the teeth of the saw blade grip the material. The pendulum action switch can be set to 4 positions.

Do not set the pendulum position during use.

Turn the pendulum action switch (9) to required position according to the material to be worked. Refer to the table below to select the required position.

Material Pendulum position

Wood. 1-3

Plastics 1

Aluminium 0-1

Steel 0

Ceramics 0

Rubber 0

14. Dust removal

The saw is equipped with a changeover switch for dust removal (7).

Batavia BTJS002 - Dust removal - 1

141 Set the switch to II to open the dust outlet. The dust is thus blown away, which improves the visibility of the cutting line.
14.2 Set the switch to I to close the outlet. When connecting a vacuum cleaner (see next chapter), set the switch to the I position.

15. Dust collection

This jig saw is a powerful tool that can produce a lot of sawdust. By connecting the jig saw to a vacuum cleaner, a clean dust-free operation is possible.

Do not use dust extraction when cutting metal.

Dust extraction is not possible for mitre cuts.

15.1 Slide the dust nozzle (6) all the way into the opening until the snap-in nose visibly and audibly locks into place.
152 Connect the dust nozzle (6) with a vacuum cleaner or dust extractor.
When sawing wood, it is best to use an additional dust protection mask since wood dust is a health hazard.

16. The parallel stop

To cut parallel to a wood edge, you can use the enclosed parallel stop (15).

16.1 In order to fix the parallel stop (15), loosen the fastening screws (11) slightly. Using the centimetre scale on the parallel stop (15), you can adjust the distance between the stop bar and the saw blade.

162 Secure the parallel stop by tightening the fastening screws (11) in the desired position. When not using the parallel stop, tighten the fastening screws (11) securely. The screws can be unscrewed and fall off due to the vibration of sawing.

17. Laser

17.1 Safety instructions for the laser cutting guide

a. Do not point the laser beam at persons or animals and do not look into the laser beam. This laser emits a laser beam that falls under laser class 2 in accordance with EN 60825-1:2014. You could blind people with it.
b. A laser is not a toy and does not belong in the hands of children. Using it incorrectly may result in irreparable damage to the eyes.
c. It is forbidden to manipulate the laser so as to increase its power in any way. No liability will be assumed for any damages caused as the result of failure to comply with these safety instructions.
d. The laser does not contain any serviceable parts. Therefore, do not open the housing. Otherwise, you will render the warranty void.
e. Warning! Do not swap the laser with another type of laser. Only the manufacturer of the laser or an authorised representative may perform repairs.
f. Do not point the laser beam towards highly reflective surfaces.
g. Do not insert any hard objects in the laser optics.
h. Clean the laser optics with a soft, dry cloth.

18. Using the laser

The beam line of the laser is available to assist in making straight cuts. You can either cut along the projected line or point the laser beam at a fixed point on the work piece and then cut.

181 To switch the laser on, push the On/Off switch (13) for the laser.

182 To switch the laser off, push the On/Off switch (13) for the laser again.

19. Tips for cutting

  • Clamp the workpiece. Use a clamping device for small workpieces.
  • Draw a line to define the direction in which to guide the saw blade.
  • Firmly hold the machine by the grip.
  • Set the sawing speed.
  • Set the litre angle.
  • Set the pendulum position.
  • Switch on the machine.
  • Wait until the machine has reached full speed.
  • Place the saw shoe on the workpiece.
  • Slowly move the machine along the pre-drawn line, firmly pressing the saw shoe against the workpiece.
  • Do not apply too much pressure on the machine. Let the machine do the work.
  • Switch off the machine and wait for the machine to come to a complete standstill before putting the machine down.

20. Cleaning and maintenance

  • To avoid injury always pull the power plug before maintaining or cleaning the machine.
  • Clean the machine with a moist cloth.
  • If the machine is very dirty use a mild detergent or soap on the cloth. Other cleaning agents may contain chemical substances which may damage the plastic parts of the machine.
  • Do not allow liquids to enter the machine and do not immerse the machine in liquids of any kind.
  • Repairs, inspections of the interior of the machine, adjustments and replacement of the carbon brushes may only be undertaken by a professional. Only identical replacement parts may be used! For further information please contact our customer service department.
    Always keep the ventilation slots (5) open and clean. After each use remove dirt and contaminations with a brush or blow it out with compressed air.

Batavia BTJS002 - Cleaning and maintenance - 1

Batavia BTJS002 - Cleaning and maintenance - 2

English

  • If increased brush fire occurs this indicates that the carbon brushes are worn and should be replaced. Have the brushes replaced by a professional.

21. Technical data

Voltage Supply: 230 V~50 Hz

Power Consumption: .800 W

Stroke Rate: 0 - 3000 min-1

Stroke Length: 20 mm

Saw positions: 4

Bevel Base: 45° 0° 45°

Cutting Capacity Wood: 100 mm

Cutting Capacity Steel: 10 mm

Weight: 2.5 kg

Cable length: 3 m

A-weighted noise levels:

Sound pressure level (L_pA) .. 90 dB(A)

Uncertainty: 3 dB(A)

Sound power level (L_WA) ..101 dB(A)

Uncertainty: K = 3 dB( A)

Hand Arm Vibration:

Wood: 18.914 m/s²

Metal sheet: 5,208 m/s²

Uncertainty: 1.5 m/s²

Protection Class: 11

21.1 Vibration level

The vibration emission level stated in this instruction manual has been measured in accordance with a standardised test given in EN 60745; it may be used to compare one tool with another and as a preliminary assessment of exposure to vibration when using the tool for the applications mentioned

  • using the tool for different applications, or with different or poorly maintained accessories, may significantly increase the exposure level
  • the times when the tool is switched off or when it is running but not actually doing the job, may significantly reduce the exposure level

Protect yourself against the effects of vibration by maintaining the tool and its accessories, keeping your hands warm, and organizing your work patterns.

22. Disposal

Batavia BTJS002 - Disposal - 1

Do not dispose of electric power tools with domestic refuse.

The electric power tool is shipped

in packaging to reduce transport damage. This packaging is a raw material and as such can either be reused or can be fed back into the raw material cycle. The electric power tool and its accessories are made from various materials such as metals and plastics. Take defective components to a special refuse collection point. Ask about these at your specialist shop or local council.

23. EC-Declaration of conformity

We, the Batavia GmbH, Weth. Buitenhuisstr. 2a, NL-7951 SM Staphorst, declare by our own responsibility that the product Jig Saw, Item-No 7062849, Model Nr. BT-JS002 is according to the basic requirements, which are defined in the European Directives Electromagnetic Compatibility 2014/30/EU (EMC), 2006/42/EC (Machinery) and their amendments. For the evaluation of conformity, the following harmonized standards were consulted:

EN 60745-1:2009+A11;

EN 60745-2-11: 2010;

EN 55014-1:2006+A1+A2;

EN 55014-2: 2015;

EN 61000-3-2: 2014;

EN 61000-3-3:2013

Staphorst, 18 March 2018

Batavia BTJS002 - EC-Declaration of conformity - 1

Meino Seinen, QA Representative
Batavia GmbH, Weth. Buitenhuisstraat 2a, 7951 SM Staphorst, Netherlands
The product and the user manual may be subject to changes. Technical data may be changed without prior notice.

This product has got a 2 year warranty

Dear Client, if for any reason this product is not working, please ensure you contact our Client Service Centre. Ensure you have your original receipt of purchase. This warranty covers all defects in workmanship or materials in this Batavia product for a two year period from the date of purchase. The warranty does not cover any malfunction, or defect resulting from misuse, neglect, alteration, or repair.

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Product information

Brand : Batavia

Model : BTJS002

Category : Saw