WS 2200180 - Grinder AEG - Free user manual and instructions

Product type	Angle grinder (grinder)
Brand	AEG
Model	WS 2200180
Disc diameter	180 mm
Rated power	2200 W
No-load speed	8500 min⁻¹
Spindle thread	M14
Weight	5.7 kg
Sound pressure level (K=3 dB)	94.3 dB(A)
Sound power level (K=3 dB)	105.3 dB(A)
Vibrations (cutting/rough grinding)	7.6 m/s² (K=1.5 m/s²)
Vibrations (grinding)	15.9 m/s² (K=1.5 m/s²)
Protection class	II
Power supply	Single-phase 230 V
Main applications	Grinding, cutting, sanding, wire brushing
Additional handle	Yes
Protective guard	Yes (supplied)
Recommended hearing protection	Yes
Maintenance	Clean ventilation slots regularly
Spare parts	Available from AEG after-sales service
Warranty	See enclosed brochure

Frequently Asked Questions - WS 2200180 AEG

How to change the disc of the AEG WS 2200180 angle grinder?

Unplug the appliance. Use the spindle lock to immobilize the shaft. Unscrew the clamping nut (clockwise or counterclockwise depending on direction). Replace the disc and tighten firmly. Check that the disc is not damaged before use.

What is the power of the AEG WS 2200180 angle grinder?

The rated power is 2200 W, allowing intensive grinding and cutting work.

Can I use this grinder on metal?

Yes, it is designed for grinding and cutting metals. Use appropriate discs and wear protective equipment (goggles, gloves). Beware of sparks.

How to avoid kickback during use?

Hold the appliance firmly with both hands (use the additional handle). Do not jam the disc in the workpiece. Start the cut gently and avoid excessive pressure. Stay out of the disc's alignment.

What type of disc to use with the WS 2200180 model?

Use discs of diameter 180 mm with a bore of 22.2 mm (or adapted with rings). For cutting, prefer cutting discs. Check that the disc's maximum speed is greater than or equal to 8500 min⁻¹.

How to clean the AEG WS 2200180 angle grinder?

Unplug the appliance. Clean the ventilation slots with a soft brush to avoid metal dust accumulation. Never use water or solvents. In case of heavy soiling, send the appliance to after-sales service.

Is the grinder supplied with an additional handle?

Yes, it is supplied with an additional handle that screws on the side to improve grip and control. It is recommended to use it at all times.

What hearing protection is recommended?

The sound level can reach 105.3 dB(A). Wear appropriate earmuffs or earplugs to avoid hearing damage.

What to do in case of excessive vibrations during use?

Stop the appliance immediately. Check that the disc is not damaged or unbalanced. Also inspect the tightness and general condition of the machine. If the problem persists, contact AEG after-sales service.

Where to find spare parts for the AEG WS 2200180 angle grinder?

Spare parts are available at AEG after-sales service stations. You can consult the Warranty/Addresses brochure or contact AEG Electric Tools GmbH, providing the 10-digit serial number.

USER MANUAL WS 2200180 AEG

Original instructions

Exterior view of a silver AEG power tool with black handle and circular base (no text or symbols on the tool itself)

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V START STOP

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For cutting-off operations!

Für Trennarbeiten!

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2. ω 2.

TIP

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Use only spindle nuts as provided by the manufacturer. Do not use any keyless nuts!

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3.4. < 6 mm > 6 mm

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START STOP

Start

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Stop

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AEG < 30°

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3D mechanical assembly diagram showing a robotic arm with internal components and directional arrows (no text or symbols)

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Illustration of a mechanical tool with a washer and brush (no text or symbols)

Accessory

Zubehör

Accessoire

Accessorio

Accessorio

Acessório

Toebehoren

Tilbehør

Tilbehør

Tillbehör

Lisälaite

Εξαρτήματα

Aksesuar

Příslušenství

Príslušenstvo

Element

wyposażenia

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Mechanical assembly diagram showing a motor and three circular components with arrows indicating motion (no text or symbols)

Mechanical assembly diagram showing a grinding machine with a circular workpiece and tool interacting with it, accompanied by an inset close-up of a robotic arm (no text or symbols visible)

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WS 2200 WS 2200-180 WS 2200-230

Rated input	2200	W	2200	W
Rated speed	8500	min^-1	6600	min^-1
Grinding disk diameter	180	mm	230	mm
Thread of work spindle	M	14	M	14
Weight according EPTA-Procedure 01/2003	5,7	kg	5,8	kg

Noise/Vibration Information

Measured values determined according to EN 60 745.

Typically, the A-weighted noise levels of the tool are:

Sound pressure level (K=3 dB(A)). 94,3 dB (A) 94,3 dB (A)

Sound power level(K=3 dB(A))....105,3 dB (A)....105,3 dB (A)

Wear ear protectors!

Total vibration values (vector sum in the three axes) determined according to EN 60745.

Surface grinding: vibration emission value a_b 7,6 m/s ^2 7,6 m/s ^2

Uncertainty K....1,5 m/s ^2 ....1,5 m/s ^2

Disk sanding: vibration emission level a_h .....15,9 m/s ^2 .....15,9 m/s ^2

Uncertainty K....1,5 m/s ^2 ....1,5 m/s ^2

For other applications, e.g. Abrasive Cutting-Off Operations or Wire Brushing other vibration values could occur.

WARNING

The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.

The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period.

Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

WARNING!

Read all safety warnings and all instructions, including those given in the accompanying brochure. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

SAFETY INSTRUCTIONS

Safety Warnings Common for Grinding, Sanding, Wire Brushing or Abrasive Cutting-Off Operations:

a) This power tool is intended to function as a grinder, sander, wire brush, or cut-off tool. Read all safety warnings, instructions, illustrations and specifications provided with this power tool.

Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

b) Operations such as polishing are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.

c) Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.

d) The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.

e) The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.

f) The arbour size of wheels, flanges, backing pads or any other accessory must properly fit the spindle of the power tool.

Accessories with arbour holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.

g) Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum noload speed for one minute. Damaged accessories will normally break apart during this test time.

h) Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and shop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.

i) Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.

j) Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a „live“ wire may make exposed metal parts of the power tool „live“ and could give the operator an electric shock.

k) Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.

I) Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.

m) Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.

n) Regularly clean the power tool's air vents. The motor's fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.

o) Do not operate the power tool near flammable materials. Sparks could ignite these materials.

p) Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.

Kickback and related warnings

Kickback is a sudden reaction to a pinched or snagged rotating wheel. Pinching or snagging causes rapid stalling of the rotating wheel which in turn causes the uncontrolled power tool to be forced in the direction opposite of the wheel's rotation at the point of the binding.

For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel's movement at the point of pinching. Abrasive wheels may also break under these conditions.

Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.

a) Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken.

b) Never place your hand near the rotating accessory. Accessory may kickback over your hand.

c) Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel's movement at the point of snagging.

d) Use special care when working corners, sharp edges, etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.

e) Do not attach a saw chain, woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.

Safety Warnings Specific for Grinding and Abrasive Cutting-Off Operations:

a) Use only wheel types that are recommended for your power tool and the specific guard designed for the selected wheel.

Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe.

b) The guard must be securely attached to the power tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard helps to protect operator from broken wheel fragments and accidental contact with wheel.

c) Wheels must be used only for recommended applications. For example: do not grind with the side of cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter.

d) Always use undamaged wheel flanges that are of correct size and shape for your selected wheel. Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-off wheels may be different from grinding wheel flanges.

e) Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst.

Additional Safety Warnings Specific for Abrasive Cutting-Off Operations:

a) Do not "jam" the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut. Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage.
b) Do not position your body in line with and behind the rotating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you.
c) When wheel is binding or when interrupting a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective action to eliminate the cause of wheel binding.
d) Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully reenter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece.
e) Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback. Large workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel.
f) Use extra caution when making a "pocket cut" into existing walls or other blind areas. The protruding wheel may cut gas or water pipes, electrical wiring or objects that can cause kickback.

Safety Warnings Specific for Sanding Operations:

a) Do not use excessively oversized sanding disc paper. Follow manufacturers recommendations, when selecting sanding paper. Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.

Safety Warnings Specific for Wire Brushing Operations:

a) Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
b) If the use of a guard is recommended for wire brushing, do not allow any interference of the wire wheel or brush with the guard. Wire wheel or brush may expand in diameter due to work load and centrifugal forces.

English

Appliances used at many different locations including open air should be connected via a residual current device (FI, RCD, PRCD) of 30mA or less.

Sawdust and splinters must not be removed while the machine is running. Only plug-in when machine is switched off.

Never reach into the danger area of the plane when it is running.

Always use the auxiliary handle.

Always use the protecting cap when roughing-down and separating.

Immediately switch off the machine in case of considerable vibrations or if other malfunctions occur. Check the machine in order to find out the cause.

Always use and store the grinding disks according to the manufacturer's instructions.

When grinding metal, flying sparks are produced. Take care that no persons are endangered. Because of the danger of fire, no combustible materials should be located in the vicinity (spark flight zone). Do not use dust extraction.

Due care should be taken that no sparks or sanding dust flying from the workpiece come into contact with you.

When separating stone the guide shoe must be used!

The adjusting nut must be tightened before starting to work with the machine.

The workpiece must be fixed if it is not heavy enough to be steady. Never lead the workpiece to the grinding disk with your hand.

Under extreme conditions (e.g. smooth-grinding metals with the arbour and vulcanized fibre grinding wheel), significant contamination can build up on the inside of the angle grinder. For safety reasons, in such conditions the inside should be cleaned thoroughly of metal deposits and a motor circuit-breaker must be connected in series. If the motor circuit-breaker trips the machine must be sent for repair.

For accessories intended to be fitted with threaded hole wheel, ensure that the thread in the wheel is long enough to accept the spindle length.

Use the safety guard from the accessories range when performing out cutting work.

SPECIFIED CONDITIONS OF USE

The angle grinder may be used for cutting, grinding, sanding and wire brushing a wide range of materials, such as metal or stone. If you have any doubts, please refer to the instructions supplied by the accessory manufacturer.

Do not use this product in any other way as stated for normal use.

MAINS CONNECTION

Connect only to single-phase AC current and only to the system voltage indicated on the rating plate. It is also possible to connect to sockets without an earthing contact as the design conforms to safety class II.

Inrush currents cause short-time voltage drops. Under unfavourable power supply conditions, other equipment may be affected. If the system impedance of the power supply is lower than 0,2 Ohm, disturbances are unlikely to occur.

MAINTENANCE

The ventilation slots of the machine must be kept clear at all times.

Do not let any metal parts enter the airing slots - danger of short circuit! Use only AEG accessories and spare parts. Should components need to be replaced which have not been described, please contact one of our AEG service agents (see our list of guarantee/service addresses).

If needed, an exploded view of the tool can be ordered. Please state the Article No. as well as the machine type printed on the label and order the drawing at your local service agents or directly at: AEG Electric Tools GmbH, Max-Eyth-Straße 10, D-71364 Winnenden, Germany

SYMBOLS

Please read the instructions carefully before starting the machine.

CAUTION! WARNING! DANGER!

Always wear goggles when using the machine.

Always disconnect the plug from the socket before carrying out any work on the machine.

Accessory - Not included in standard equipment, available as an accessory.

Do not dispose of electric tools together with household waste material! In observance of European Directive 2002/96/EC on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.

WS 2200 WS 2200-180 WS 2200-230

OPGELET! WAARSCHUWING! GEVAAR!

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