WX642 - Sander WORX - Free user manual and instructions
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USER MANUAL WX642 WORX
- SLIDING ON-OFF SWITCH
- SOFT GRIP HANDLE
- DUST BOX*
- DUST EXTRACTION OUTLET
- CLAMP LEVER
- CLAMP LEVER LOCK
- BASE PLATE
- SANDING PAPER CLAMP
- VARIABLE SPEED CONTROL (ONLY FOR WX642)
- PAPER PUNCH*
- DUST EXTRACTION ADAPTER (A: INNER DIAMETER 35mm B: INNER DIAMETER 32mm)*
-
SANDING PAPER* (See Fig. A)
-
Not all the accessories illustrated or described are included in standard delivery.
TECHNICAL DATA
Type WX641 WX642 (635-644-designation of machinery, representative of finishing sander)
| WX641 | WX642 | |
| Voltage 230-240V~50Hz | ||
| Power Input 250W 270W | ||
| No-load speed 12000/min 6000-12000 | 0/min | |
| Base size 90x187mm | ||
| Orbital diameter 1.6mm | ||
| Protection class | ☐/II | |
| Machine weight 2.0kg | ||
NOISE INFORMATION
| A weighted sound pressure L | pA: 82.3dB(A) |
| A weighted sound power L | wA: 93.3dB(A) |
| KpA & KwA | 3.0dB(A) |
| Wear ear protection when sound pressure is over | 80dB(A) |
VIBRATION INFORMATION
| Vibration total values (triax vector sum) determined according to EN 60745: | |
| Typical weighted vibration | Vibration emission value ah = 5.391m/s2 |
| Uncertainty K = 1.5m/s2 | |
The declared vibration total value may be used for comparing one tool with another, and may also be used in a preliminary assessment of exposure.

WARNING: The vibration emission value during actual use of the power tool can differ
from the declared value depending on the ways in which the tool is used dependant on the
following examples and other variations on how the tool is used:
How the tool is used and the materials being cut or drilled.
The tool being in good condition and well maintained
The use the correct accessory for the tool and ensuring it is sharp and in good condition.
The tightness of the grip on the handles and if any anti vibration accessories are used.
And the tool is being used as intended by its design and these instructions.
This tool may cause hand-arm vibration syndrome if its use is not adequately managed

WARNING: To be accurate, an estimation of exposure level in the actual conditions of use
should also take account of all parts of the operating cycle such as the times when the tool
is switched off and when it is running idle but not actually doing the job. This may significantly reduce the exposure level over the total working period.
Helping to minimise your vibration exposure risk.
ALWAYS use sharp chisels, drills and blades
Maintain this tool in accordance with these instructions and keep well lubricated (where appropriate)
If the tool is to be used regularly then invest in anti vibration accessories.
Avoid using tools in temperatures of 10^ or less
Plan your work schedule to spread any high vibration tool use across a number of days.
ACCESSIONS
| WX641 | WX642 | |
| Paper hole punch 1 1 | ||
| dust box 1 1 | ||
| 32mm dust extraction adaptor 1 1 | ||
| 35mm dust extraction adaptor 1 1 | ||
| 60 grit clamp sanding paper 2 3 | ||
| 80 grit clamp sanding paper 2 3 | ||
| 120 grit clamp sanding paper 2 | 3 |
If using sanding paper without dust holes, you must use the paper punch to make holes. Use 1/3 sheet sanding paper of the following size:
Sanding Paper size:
93*230mm for no hook & loop (Clamp only)
93*182mm for hook & loop
We recommend that you purchase your accessories from the same store that sold you the tool.
Use good quality accessories marked with a well-known brand name. Choose the type according to the work you intend to undertake. Refer to the accessory packaging for further details. Store personnel can assist you and offer advice.
SYMBOLS
| To reduce the risk of injury, user must read instruction manual |
| Double insulation |
| Warning |
| Wear ear protection |
| Wear eye protection |
| Wear dust mask |
| Waste electrical products must not be disposed of with household waste. Please recycle where facilities exist. Check with your local authorities or retailer for recycling advice. |
OPERATING INSTRUCTIONS

NOTE: Before using the tool, read the instruction book carefully.
INTENDED USE:
The machine is intended for dry sanding of wood, plastic, filler and coated surfaces.
ASSEMBLY AND OPERATION
| Action Figure | |
| ASSEMBLY | |
| Fitting &Removing the Sanding Paper | See Fig. A1, A2 |
| Paper Punch (Optional) See | Fig. B |
| Attaching the Dust BoxCaution: To prevent the possibility of sanding dust or foreign body being thrown into your face or eyes, never attempt to use your sander without the dust box properly installed. | See Fig. C |
| Emptying the Dust Box-For more efficient operation, empty dusts box every 5-10mins. | See Fig. D1, D2 |
| Using the Dust Extraction Adapter | See Fig. E, F |
| OPERATION | |
| Plugging in the power See Fig. G | G |
| Switching On/Off See Fig. H | H |
| Variable speed control (only for WX642) | See Fig. I |
WORKING HINTS FOR YOUR FINISHING SANDER
If your power tool becomes too hot, especially when used at low speed, set the speed to maximum and run it with no load for 2-3 minutes to cool the motor. Avoid prolonged usage at very low speeds. Always use sand paper that is suitable for the material you want to sand. Always ensure the work-piece is firmly held or
clamped to prevent movement.
Any movement of the material may affect the quality of the sanding finish.
Start your sander before sanding and turn it off only after you stop sanding. For the best results, sand wood in the direction of the grain. Do not start sanding without having the sandpaper fitted.
Do not allow the sandpaper to wear away it will damage the base-plate. The guarantee does not cover base-plate wear and tear.
Use coarse grit paper to sand rough surfaces, medium grit for smooth surfaces and fine grit for the final surfaces. If necessary, first make a test run on scrap material.
Use only good quality sandpaper.
The sandpaper controls the sanding efficiency, not the amount of force you apply to the tool. Excessive force will reduce the sanding efficiency and cause motor overload.
Replacing the sandpaper regularly will maintain optimum sanding efficiency.
MAINTENANCE
Remove the plug from the socket before carrying out any adjustment, servicing or maintenance.
Your power tool requires no additional lubrication or maintenance. There are no user serviceable parts in your power tool. Never use water or chemical cleaners to clean your power tool. Wipe clean with a dry cloth.
Always store your power tool in a dry place. Keep the motor ventilation slots clean. Keep all working controls free of dust. Occasionally you may see sparks through the ventilation slots.
This is normal. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.
ENVIRONMENTAL PROTECTION
Waste electrical products must not be disposed of with household waste.
Please recycle where facilities exist.
Check with your local authorities or retailer for recycling advice.
PLUG REPLACEMENT (UK & IRELAND ONLY)
If you need to replace the fitted plug then follow the instructions below.
IMPORTANT
The wires in the mains lead are colored in accordance with the following code:
BLUE = NEUTRAL
Brown = Live
As the colors of the wires in the mains lead of this appliance may not correspond with the colored markings identifying the terminals in your plug, proceed as follows. The wire which is colored blue must be connected to the terminal which is marked with N. The wire which is colored brown must be connected to the terminal which is marked with L.
WARNING! Never connect live or neutral wires to the earth terminal of the plug. Only fit an approved 13ABS1363/A plug and the correct rated fuse.
NOTE: If a moulded plug is fitted and has to be removed take great care in disposing of the plug and severed cable, it must be destroyed to prevent engaging into a socket.

DECLARATION OF CONFORMITY
Declare that the product Description WORX FINISHING SANDER Type WX641 WX642 ( 635 - 644 - designation of machinery, representative of FINISHING SANDER) Function Removing surface material using an abrasive medium
Complies with the following Directives, 2006/42/EC 2004/108/EC 2011/65/EU
Standards conform to: EN 55014-1 EN 55014-2 EN 61000-3-3 EN 61000-3-2 EN 60745-1 EN 60745-2-4
The person authorized to compile the technical file,
Name: Russell Nicholson
Address: Positec Power Tools (Europe)
Ltd, PO Box 152, Leeds, LS10 9DS, UK


Suzhou 2015/06/30
Allen Ding
Deputy Chief Engineer, Testing & Certification
INFORMATIONS RELATIVES AU BRUIT
INFORMATIONS RELATIVES AUX VIBRATIONS
INFORMACE TYKAJICI SE HLUČNOSTI
Adress Positec Power Tools (Europe)Ltd,
PO Box 152,Leeds,LS10 9DS,UK

Suzhou 2015/06/30
Allen Ding
you've got the power
www.worx.com
Copyright © 2015, Positec. All Rights Reserved.
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