FSV10SA - Sander HiKOKI - Free user manual and instructions

USER MANUAL FSV10SA HiKOKI

Read all safety warnings, instructions, illustrations and specifications provided with this power tool.

Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1) Work area safety

a) Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.

Power tools create sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.

There is an increased risk of electric shock if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.

Keep cord away from heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces the risk of electric shock.

f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.

Use of an RCD reduces the risk of electric shock.

3) Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection.

Protective equipment such as a dust mask, nonskid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.

Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on.

A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times.

This enables better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts.

Loose clothes, jewellery or long hair can be caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

Use of dust collection can reduce dust-related hazards.

h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles.

A careless action can cause severe injury within a fraction of a second.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off.

Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools.

Such preventive safety measures reduce the risk of starting the power tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use.

Many accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.

Use of the power tool for operations different from those intended could result in a hazardous situation.

h) Keep handles and grasping surfaces dry, clean and free from oil and grease.

Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5) Service

a) Have your power tool serviced by a qualified repair person using only identical replacement parts.

This will ensure that the safety of the power tool is maintained.

PRECAUTION

Keep children and infirm persons away.

When not in use, tools should be stored out of reach of children and infirm persons.

SPECIFICATIONS

Voltage (by areas) * (110V, 115V, 120V, 127V, 220V, 230V, 240V)
Power Input 180W*
No-load speed 10000 min	-1
Sanding pad size 92 mm × 184 mm
Sanding paper size 93 mm × 228 mm
Weight (without cord) ** 1.4 kg

• Be sure to check the nameplate on product as it is subject to change by areas.
  ** According to EPTA-Procedure 01/2014.

STANDARD ACCESSORIES

O Sanding paper.. 6 (Grain: #60, #100, #150. 2 each)
O Dust bag. 1
Punch plate 1
Standard accessories are subject to change without notice.

OPTIONAL ACCESSORIES (sold separately)

1. Sanding paper

Grain: #60, #100, #150 (3 types)

1. Sanding paper (Magic type)

Grain: #60, #100, #150 (3 types)

1. Pad (Magic type)

Optional accessories are subject to change without notice.

APPLICATIONS

Finish polishing of woodwork surfaces
- Sanding surfaces of woodwork or sheet metal prior to painting, etc.

PRIOR TO OPERATION

1. Power source

Ensure that the power source to be utilized co to the power requirements specified on the nameplate.

1. Power switch

Ensure that the power switch is in the OFF position. If the plug is connected to a receptacle while the power switch is in the ON position, the power tool will start operating immediately, which could cause a serious accident.

1. Extension cord

When the work area is removed from the power source, use an extension cord of sufficient thickness and rated capacity. The extension cord should be kept as short as practicable.

1. Installing the sanding paper

Align the hole in the base with the sanding paper holes. Place the sanding paper over the base. Next line up both ends of the sanding paper with the base width, and fold the sanding paper (Fig. 1).

Align the fold with the edge of the base, and grip one side with the paper holder (Fig. 2).

Now grip the opposite side of the sanding paper with the paper holder.

CAUTION

The sanding paper must be precisely installed on the pad, ensuring that there is ample tension (leaving no slack). Loosely installed sanding paper could result in unevenly sanded surfaces and/or damage to the sanding paper itself.

1. Attaching and Removing the Dust Bag

(1) Attaching the Dust Bag

As shown in Fig. 3, hold the dust gate and push it in the direction of Arrow A to attach it to the dust outlet.

(2) Removing the Dust Bag

As shown in Fig. 3, hold the dust gate and pull it in the direction of Arrow B to remove it from the dust outlet.

CAUTION

Prior to the sanding operation, make sure the material of surface you are going to sand.

If the surface under sanding operation is expected to generate harmful / toxic dusts such as lead painted forms, surface, make sure the dust bag or appropriate dust product extraction system is connected with dust outlet tightly.

Wear the dust mask additionally, if available.

Do not inhale or touch the harmful / toxic dusts generated in sanding operation, the dust can endanger the health of yourself and bystanders.

PRACTICAL OPERATING PROCEDURES

CAUTION

Never apply water or grinding fluid when sanding. This could result in electrical shock.

1. Switching the sander ON and OFF

The power can be turned on by setting the lever to ON (1) and turned off by setting the lever to OFF (0).

CAUTION

Never turn the power switch ON when the sander is contacting the surface to be sanded. This is necessary to preclude damage to the material. The same applies when switching the power OFF.

2. How to hold the orbital sander

While gripping the housing, lightly press the sander against the surface to be sanded so that the sanding paper uniformly contacts the surface, as shown

Fig. 4. DO NOT apply excessive pressure to the sander while sanding. Excessive-pressure may cause overload of the motor, reduced service life of the sanding paper, and lowered sanding or polishing efficiency.

3. How to move the orbital sander

For optimum operating efficiency, alternately move the sander forward and backward at a constant speed and balance.

4. After installing new sanding paper

Movement of the sander may tend to become unsteady after new sanding paper has been installed, because of the new, coarse grain of the paper. This can be avoided by slightly tilting the sander forward or backward during sanding or polishing. Sander movement will become steady as the sanding paper surface becomes properly abraded.

5. Using commercial sanding paper having no holes

Obtain 230 × 280 mm sanding paper and cut into 3 equal longitudinal portions (Fig. 5).

Before using, make holes in the sanding paper to boost its dust absorbing efficiency.

To make the holes (perforations), align the paper with the guide in the accessory punch plate and apply pressure (Fig. 6).

MOUNTING THE OPTIONAL ACCESSORIES

1. Attaching a sponge pad (magic type) or a stick-on pad

Loosen the M4 × 10 screws (4) and remove the attached pad. Next, attach a sponge pad (magic type) or a stick on pad.

CAUTION

Replace the pad only. Use the other parts without removing them.

2. Attaching magic type sanding paper or stick-on type sanding paper

Match the sanding paper's hole with the pad's hole and strongly push the sanding paper with the palm of your hand to fasten it securely in place.

MAINTENANCE AND INSPECTION

1. Emting and cleaning the Dust Bag

If the dust bag contains too much saw collection will be affected. Empty the dust bag when it gets full. Remove the dust bag, open the fastener, and dispose of the contents.

2. Inspecting the sanding paper

Since use of worn-out sanding paper will degrade efficiency and cause possible damage to the pad, replace the sanding paper as soon as excessive abrasion is noted.

3. Inspecting the mounting screws

Regularly inspect all mounting screws and ensure that they are properly tightened. Should any of the screws be loose, retighten them immediately. Failure to do so could result in serious hazard.

4. Maintenance of the motor

The motor unit winding is the very "heart" of the power tool.

Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.

5. Replacing supply cord

If the supply cord of Tool is damaged, the Tool must be returned to HiKOKI Authorized Service Center for the cord to be replaced.

6. Servicing

Consult an authorized Service Agent in the event of power tool failure.

CAUTION

In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.

GUARANTEE

We guarantee HiKOKI Power Tools in accordance with statutory/country specific regulation. This guarantee does not cover defects or damage due to misuse, abuse, or normal wear and tear. In case of complaint, please send the Power Tool, undismantled, with the GUARANTEE CERTIFICATE found at the end of this Handling instruction, to a HiKOKI Authorized Service Center.

NOTE

Due to HiKOKI's continuing program of research and development, the specifications herein are subject to change without prior notice.

IMPORTANT

Correct connection of the plug

The wires of the main lead are coloured in accordance with the following code:

Blue: — Neutral

Brown:Live

As the colours of the wires in the main lead of this tool may not correspond with the coloured markings identifying the terminals in your plug proceed as follows:

The wire coloured blue must be connected to the terminal marked with the letter N or coloured black. The wire coloured brown must be connected to the terminal marked with the letter L or coloured red. Neither core must be connected to the earth terminal.

NOTE:

This requirement is provided according to BRITISH STANDARD 2769:1984.

Therefore, the letter code and colour code may r applicable to other markets except The United Kingdom.

dust, dust

Information concerning airborne noise and vibration

The measured values were determined according to EN62841 and declared in accordance with ISO 4871.

Measured A-weighted sound power level: 91 dB (A). Measured A-weighted sound pressure level: 80 dB (A). Uncertainty K: 3 dB (A).

Wear hearing protection.

Vibration total values (triax vector sum) determined according to EN62841.

Sanding a horizontal steel plate: Vibration emission value ah = 4.0m / s^2 Uncertainty K = 1.5m / s^2

The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another.

It may also be used in a preliminary assessment of exposure.

WARNING

The vibration emission during actual use of the power tool can differ from the declared total value depending in the ways in which the tool is used.
- Identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

Grain: #60, #100, #150 (3 types)

Grain: #60, #100, #150 (3 types)

1. Patin (type Velcro)

VOORZORGSGMAATREGELEN

Korrel: #60, #100, #150 (3 types)

1. Schuurpapier (klitteband-type)

Korrel: #60, #100, #150 (3 types)

1. Schuurzool (klitteband-type)

Siemensring 34, 47877 willich, Germany

Tel: [phone]

Fax: [phone]

URL: http://www.hikoki-powertools.de

Hikoki Power Tools Netherlands B.V.

Brabanthaven 11, 3433 PJ Nieuwegein, The Netherlands

Tel: [phone]

Fax: [phone]

URL: http://www.hikoki-powertools.nl

Hikoki Power Tools (U.K.) Ltd.

Precedent Drive, Rooksley, Milton Keynes, MK 13, 8PJ,

United Kingdom

Tel: [phone]

Fax: [phone]

URL: http://www.hikoki-powertools.uk

Hikoki Power Tools France S.A.S.

Hikoki Power Tools Belgium N.V./S.A.

Koningin Astridlaan 51, B-1780 Wemmel, Belgium

Tel: [phone]

Fax: [phone]

URL http://www.hikoki-powertools.be

Hikoki Power Tools Italia S.p.A

Via Piave 35, 36077, Altavilla Vicentina (VI), Italy

Tel: [phone]

Fax: [phone]

URL: http://www.hikoki-powertools.it

Hikoki Power Tools Ibérica, S.A.

C/ Puigbarral, 26-28, Pol. Ind. Can Petit, 08227 Terrassa

(Barcelona), Spain

Tel: [phone]

Fax: [phone]

URL: http://www.hikoki-powertools.es