C 4002 - Heating Trumatic - Free user manual and instructions

USER MANUAL C 4002 Trumatic

1. If the cowl has been

placed near or directly be- neath an opening window, the device must be equipped with an automatic shut-off device in order to prevent operation with the window open.

2. The integrity and tight fit

of the exhaust gas double duct must be checked regu- larly, particularly at the end of long trips. Also check the mounting of the appliance and the cowl.

3. Following a blow-back

(misfire) always have the ex- haust gas system checked by an expert!

4. Always keep the cowl for

the exhaust duct and com- bustion air intake free of con- tamination (slush, ice, leaves etc.). 11 Igniter 12 Burner 13 Heat exchanger 14 Overheating protector 15 Temperature sensor 16 230 V heating collar for hot water (Trumatic C EL only) 17 Control panels 18 Room temperature sensor

5. The installed temperature

limiter shuts off the gas sup- ply if the appliance becomes too hot. Therefore do not shut the warm air outlets and the opening for the returning circulating air.

Directive 2004/78/EC stipulates that a safety shut- off device is required if mo- tor homes are being heated while driving. The safety shut-off device is also recom- mended for safety reasons if caravans are being heated while driving. The Truma SecuMotion gas pressure regulator meets this requirement. If no Truma SecuMotion gas pressure regulator is installed, the gas cylinder must be closed whilst driving and information signs must be attached to the cylinder cabinet and in the vicinity of the control panel.

7. Always use original

Truma parts for mainte- nance and repair work! 8Operating instructions Always observe the op- erating instructions and „Important operating notes“ prior to starting! The vehicle owner is respon- sible for the correct opera- tion of the appliance. The installer or vehicle owner must apply the yellow sticker with the warning informa- tion, which is enclosed with the appliance, to a place in the vehicle where it is clearly visible to all users (e.g. on the wardrobe door)! Ask Truma to send you stickers, if necessary. Before using for the first time, it is essential to flush the entire water sup- ply through with clean warm water. If the heater is not being used, always drain the water contents if there is a risk of frost. There shall be no claims under guaran- tee for damage caused by frost! Also drain the water prior to repair or mainte- nance work on the vehicle (in the workshop!) as the electrical safety/drain valve opens when the appliance is switched dead. Electrical safety/drain valve m = Control knob „closed“ n = Control knob „drain“ The safety/drain valve is held closed by a elec- trical coil. To save battery power, we recommend to open the valve if the vehicle is not in use for a prolonged period! If the temperature at the safety/drain valve is less than 4°C, the water contents may discharge on its own ac- cord if the appliance is not in operation (also if there is a failure)! To avoid water loss, switch the device on (sum- mer or winter operation) and close the safety/drain valve at the actuating button by rais- ing it up (position m). Without heater operation, the safety/drain valve can only be closed again at temperatures above 8°C! The draining socket of the electrical safety/drain valve must always be kept clear (free from slush, ice, leaves etc.)! There shall be no claims under guarantee for damage caused by frost! Filling the water heater

1. Close electrical safety/drain

valve at the control knob by lifting up (position m). At temperatures of around 8°C and less, switch on the heater or water heater first, to make sure the valve does not open again!

2. Switch on power for water

pump (main switch or pump switch).

3. Open hot water taps in

kitchen and bathroom, (set preselecting mixing taps or single-lever fittings to „hot“). Leave taps open until the water heater has forced out air and filled up with water and water is flowing out of the taps. If just the cold water system is being oper- ated, without using the water heater, the heater tank also fills up with water. In order to avoid damage by frost, the water contents must be drained by operating the safety/drain valve, also when the water heater has not been used. As an alternative, two shutoff valves, resistant to hot water, can be fitted in front of the cold and hot water connection. When connecting to a central water supply (rural or city mains), a pres- sure reduction valve must always be installed to pre- vent pressures above 2.8 bar from developing in the water heater. Draining the water heater

1. Interrupt power for water

pump (main switch or pump switch).

2. Open hot water taps in

kitchen and bathroom.

3. Open electrical safety/

drain valve at control knob by pressing in (position n). The water heater content is now emptied to the outside through the safety/drain valve. Place a bucket be- neath the outlet to check whether the water content has completely drained away (12 litres). There shall be no claims under guarantee for damage caused by frost! Gas operation (heating and hot water) Trumatic C 40° 60° 60°

a = Rotary switch for room temperature (1 – 9) b = Green „Operation“ monitor lamp c = Summer operation (water temperature 40°C or 60°C) d = Winter operation (heating without water temperature monitoring or with drained water system) e = Winter operation (heating with water temperature monitoring) f = Rotary „Off“ switch g = Yellow „Boiler heating phase“ monitor lamp h = Red „Fault“ monitor lamp When using vehicle-specific switches: refer to operating instructions of vehicle manufacturer. Room thermostat

i = Room temperature sensor To measure the room tem- perature, an external room temperature sensor (i) is located in the vehicle. The location of the sensor is determined individually by the vehicle manufacturer, depending on the vehicle type; consult the operating instructions for your vehicle for further details. The thermostat setting on the control panel (1 – 9) must be determined individually depending on the heating re- quirement and the type of vehicle. For an average room temperature of about 23°C, we recommend a thermostat setting of about 6 – 8. Taking into operation

1. Check that the cowl is not

obstructed. Always remove any covers, open deck cowl on boats. In winter, if a roof cowl is fit- ted, it is recommended that a cowl extension be fitted (see Accessories). This must be removed when the vehicle is on the move. To run the cowl through the roof on a cara- van, a cowl extension piece is likewise used, which must be fixed to the roof with clamp rings (see Accessories).

2. Turn on gas cylinder and

open quick-acting valve in the gas supply line. Heating operation is basically possible without restriction with or without water content. Summer operation (hot water only) Set the rotary switch to Summer operation (c), 40°C or 60°C. Once the water temperature which has been set (40°C or 60°C) has been reached, the burner will switch off and the yellow monitor lamp (g) will go out. Winter operation (Heating with water temperature monitoring)

1. Set the rotary switch to the

operational setting „e“.

2. Set the rotary switch (a)

to the desired thermostat setting (1 – 9). The green indicator lamp (b) illuminates and indicates the room temperature setting. The device automatically selects the setting that is required in accordance with the difference between the temperature setting and the current room temperature. 9Once the room temperature set on the control panel has been reached, the burner switches back to the lowest stage, and heats the water content to 60°C. The yellow monitor lamp (g) indicates the heating-up phase is in progress, and goes out once the appropriate water tem- perature has been reached. Heating without water temperature monitoring

1. Set the rotary switch to the

operational setting „d“.

2. Turn the rotary switch (a)

to the desired thermostat setting (1 – 9). The green indicator lamp (b) illuminates and indicates the room temperature setting. The device automatically selects the setting that is required in accordance with the difference between the temperature setting and the current room temperature. Once the room temperature set on the control panel has been reached, the heating will switch off. If the boiler is filled, the water will automatically be heated at the same time. The water temperature is then depend- ent on the heating output being given off, and the duration of heating required to reach the desired room temperature. In this operational mode, the yellow monitor lamp (g – boiler heat-up phase) only lights up if the water temperature is below 5°C! Heating operation is basically possible without restriction with or without water content. Heating with drained water system

1. Set the rotary switch to the

operational setting „d“.

2. Turn the rotary switch (a)

to the desired thermostat setting (1 – 9). The green indicator lamp (b) illuminates and indicates the room temperature setting. The device automatically selects the setting that is required in accordance with the difference between the temperature setting and the current room temperature. Once the room temperature set on the control panel has been reached, the heating will switch off. In this operating mode the yellow indicator lamp (g – boiler heat-up phase) only illuminates at room tempera- tures of less than 5°C! Switching off „Gas operation“ Switch heating system off at the rotary switch (f). Always drain water con- tents if there is a risk of frost! If the appliance is not to be used for a prolonged period, close the quick-acting valve in the gas supply line and turn off the gas cylinder. Red indicator lamp „Failure“ In the event of a fault, the red monitor lamp (h) will light up. Please consult the Trouble- Shooting list for possible causes. Release is effected by switching the system off and then on again. Opening the window switch and closing it again is the equivalent to switching off/on at the con- trol panel (e.g. performing a fault reset)! 230 V electrical operation (450 W/2 A) – Trumatic C EL only – (hot water only) Trumatic C EL 230 V ~

j = Rocker switch „On“ k = Rocker switch „Off“ Switch boiler on at the oper- ating point (j). The indicator lamp indicates that the device is in operation. When using vehicle-specific switches: refer to operating instructions of vehicle manufacturer. The water temperature cannot be selected, automatic temperature limi- tation at approx. 60°C! For a faster heating up period the appliance can be simultane- ously operated with gas and electrical power. Maintenance The water container used is made of stainless steel, which is foodstuff-compatible. Use wine vinegar for descal- ing the water heater, this being introduced into the ap- pliance via the water supply. Allow the product to react and then thoroughly flush out the appliance with plenty of fresh water. To sterilise the water we recommend „Certisil-Argento“. Other products, particularly those containing chlorine are unsuitable. To avoid infestation by micro- organisms, the boiler must be heated to 70°C at regular intervals (only possible in winter operation). The water can be heated to up to 70°C de- pending on the heating pow- er that is required to achieve the room temperature. Do not use the water as drinking water! Fuses The device and control panel fuses are on the electronic control unit on the device. Device fuse:

Control panel fuse (F3):

The fine-wire fuse must only be replaced by a fuse of the same design. General safety notes If the gas system is leaking or if there is a smell of gas: – extinguish all naked flames – do not smoke – switch off the appliances – shut off the gas cylinder – open windows and door – do not actuate any electrical switches – have the entire system checked by an expert! Repairs may only be carried out by an expert! A new O-ring must always be installed after dismantling the exhaust duct!

Any modifications to the unit (including the exhaust duct and the cowl) or the use of spare parts and acces- sories that are important to the operation of the system (e.g. the time switch) that are not original Truma parts and failure to follow the installa- tion and operating instruc- tions will cancel the warranty and indemnify Truma from any liability claims. It also becomes illegal to use the appliance, and in some coun- tries this even makes it illegal to use the vehicle.

2. The operating pressure of

the 30 mbar gas supply must correspond with the operat- ing pressure of the device (see data plate).

3. Liquid gas systems must

comply with the technical and administrative regula- tions of the respective coun- try of use (e.g. EN 1949 for vehicles or EN ISO 10239 for boats in Europe). National directives and regulations (e.g. DVGW worksheet G 607 for vehicles and G 608 for boats in Germany) must be complied with. The testing of the gas sys- tem must be repeated every two years by a qualified specialist and, if appropriate, confirmed on the inspection certificate (in Germany, f. ex. DVGW Worksheet G 607 for motor vehicles or G 608 for boats). The vehicle owner is always responsible for arranging the inspection. Pressure regulating devices and hoses must be replaced with new ones no more than 10 years after their date of manufacture (every 8 years 10Technical data determined in accordance with EN 624 or Truma test conditions Type of gas: Liquid gas (propane/butane) Operating pressure: 30 mbar (refer to data plate) Water contents: 12 litres Heating up time from approx. 15°C to approx. 60°C: Boiler approx. 30 minutes (measured according to EN 15033) Heater + water heater approx. 80 min. Water pressure: max. 2.8 bar Rated thermal output C 4002: 2000/4000 W C 6002: 2000/4000/6000 W Gas consumption C 4002: 170 – 320 g/h C 6002: 170 – 480 g/h Air delivery volume (free- blowing without hot-air pipe) C 4002: with 3 hot-air outlets max. 249 m³/h with 4 hot-air outlets max. 287 m³/h C 6002: with 4 hot-air outlets max. 287 m³/h Current input at 12 V Heater + water heater C 4002: 0.2 – 5.6 A (average power consumption 1.3 A) C 6002: 0.2 – 5.6 A (average power consumption 1.4 A) Heating up of water heater:

Current input of electrical safety/drain valve at 12 V:

(without water contents) if used commercially). This is the responsibility of the operator.

4. Liquid gas equipment

must not be used when refuelling, in multi-storey car parks, in garages or on ferries.

5. During the initial operation

of a brand new appliance (or after it has not been used for some time), a slight amount of fumes and smell may be noticed for a short while. It is a good idea to heat the device up several times in summer operation (60°C) and to make sure that the area is well ventilated.

6. If the burner makes an

unusual noise or if the flame lifts off, it is likely that the regulator is faulty and it is essential to have it checked.

7. Items sensitive to heat

(e.g. spray cans) must not be stored in the installation area, since excess temperatures may under certain circum- stances be incurred there.

8. Only pressure control

equipment that complies with EN 12864 (in vehicles) and EN ISO 10239 (for boats) with a fixed delivery pressure of 30 mbar must be used for the gas system. The flow rate of the pressure control device must correspond to at least the maximum consumption of all devices installed by the system manufacturer. For vehicles we recommend the Truma SecuMotion gas pressure regulator and the Truma DuoComfort automat- ic changeover valve for the two-cylinder system. At temperatures of around 0°C or less the gas pressure regulator and the changeover valve must be operated using the EisEx de-icing system. Controller connecting hoses that meet national regula- tions must always be used in the respective country for which the equipment is destined. These hoses must be checked regularly for brit- tleness. Winter-proof special hoses must always be used if the equipment is operated during the winter.

Declaration of conformity: The Trumatic C has been tested by the DVGW and complies with the gas equip- ment directive (90/396/EEC) and the other applicable EC directives. The following CE Product Ident. No. is available for EU countries C 4002: CE-0085AS0121 C 6002: CE-0085AS0122. The heater complies with heater directive 2001/56/EC and supplements 2004/78/EC and 2006/119/EC and bears the type approval number C 4002: e1 00 0147 C 6002: e1 00 0146. The heater complies with vehicle engine interference suppression directive 72/245/EEC with supple- ments 2004/104/EC and 2005/83/EC, and bears type approval number: e1 03 2499. The heater complies with EMC directive 89/336/EEC and low voltage directive 73/23/EEC. The right to effect technical modifications is reserved!Trouble-shooting list Fault Cause Rectification Gas operation

• No control lamp lights up when the system is switched on (winter and summer operation). – Device fuse or vehicle fuse defective. – Open window above cowl (window switch). – Charge battery voltage (12 V). – Check all electrical plug connections/fuses. – Close window.

• The green indicator lamp comes on when the equip- ment is switched on (using the ZUC timer), but the heater is not operating. – Open window above cowl (window switch). – Close window.

• The red monitor lamp flash- es after the heating system has been switched on. – Warning! Battery voltage is too low (< 10.5 V). – Charge battery!

• About 30 seconds after the heating has been switched on, the red monitor lamp lights up and remains steady. – Gas cylinder or quick-clo- sure valve in the gas line is closed. – Air feed interrupted. – Check gas feed. – Check cowl for possible coverage. – If being used on boats, open the deck cowl.

• Heating switches to Fault mode after an extended period of operation. – Hot-air outlets blocked. – Gas pressure regulator iced up. – Butane content in the gas cylinder too high. – Check individual outlet apertures. – Use de-icing system controller (EisEx). – Use propane (at temperatures below 10°C in particular, butane is unsuitable for heating purposes). 230 V electrical operation

• No control lamp lights up when the system is switched on. – No supply voltage. – Check 230 V supply voltage and fuses. Water supply

• When the heating system is switched off, the electrical safety/drain valve opens. – Outside temperature below 4°C. – No 12 V power supply at the drain valve. – Switch the heating on. At temperatures of about 4°C and below the drain valve will open automatically! – Check 12 V supply voltage and fuses.

• The electrical safety/drain valve will no longer close.

• Water dripping from the electrical safety/drain valve. – Outside temperature below 8°C. – No 12 V power supply at the drain valve. – Water pressure too high. – Switch the heating on. Without heating operation, the drain valve will not close again until temperatures above 8°C have been reached! – Check 12 V supply voltage and fuses. – Check pump pressure (max. 2.8 bar). If connected to a central water supply (rural or urban connection), a pressure reducer must be used, which will prevent pressures higher than 2.8 bar entering the boiler. If these measures do not lead to the rectification of the fault, in principle we would ask you to contact the Truma Service Centre. 12Accessories MODIMIDOFRSASO

Truma Timer ZUC 2 complete with 3 m connecting cable (part no. 34042-01). 230 V, 450 W electrical heat- ing collar for hot water, com- plete with 3 m connecting cable (part no. 34141-01). Remote control for electrical safety/drain valve, complete with 3 m connecting cable (part no. 34170-01). The electrical accessories are fitted with a plug and can be connected individually. Extension cables for the con- trol panel, the ZUC 2 timer and remote control panel for the drain valve are available if required. Cowl extension KVC for winter camping (part no. 34070-01). Double-skin leadthrough for caravan-double-skin roofs (part no. 34080-01). Manufacturer’s terms of warranty

The manufacturer grants a warranty for malfunctions in the appliance which are based on material or produc- tion faults. In addition to this, the statutory warranty claims against the seller remain valid. A claim under warranty shall not pertain: – for parts subject to wear and in cases of natural wear and tear, – as a result of using compo- nents in the units that are not original Truma parts and using unsuitable gas pressure regulators, – as a consequence of failure to respect Truma instruc- tions for installation and use, – as a consequence of improper handling, – as a consequence of im- proper transport packing, not arranged by Truma.

2. Scope of warranty

The warranty is valid for malfunctions as stated under item 1, which occur within 24 months after conclusion of the purchase agreement between the seller and the final consumer. The manu- facturers will make good such defects by subsequent fulfilment, i.e. at their dis- cretion either by repair or replacement. In the event of manufacturers providing service under warranty, the term of the warranty shall not recommence anew with regard to the repaired or re- placed parts; rather, the old warranty period shall con- tinue to run. More extensive claims, in particular claims for compensatory damages by purchasers or third par- ties, shall be excluded. This does not affect the rules of the product liability law. The manufacturer shall bear the cost of employing the Truma customer service for the removal of a malfunction under warranty – in par- ticular transportation costs, travelling expenses, job and material costs, as long as the service is carried out in Ger- many. The warranty does not cover customer service work in other countries. Additional costs based on complicated removal and installation conditions of the appliance (e.g. removal of furniture or parts of the vehi- cle body) do not come under warranty.

3. Raising the case of