PowerPack 500 Performance Line - Non catégorisé BOSCH - Free user manual and instructions

USER MANUAL PowerPack 500 Performance Line BOSCH

– Rack-type battery pack

Rated voltage V= 36 36 36 Rated capacity Ah 8.2 11 13.4 Energy Wh 300 400 500 Operating temperature °C –10...+40 –10...+40 –10...+40 Storage temperature °C –10...+60 –10...+60 –10...+60 Allowable charging temperature range °C 0...+40 0...+40 0...+40 Weight, approx. kg 2.0/2.4 2.5/2.6 2.6/2.7 Degree of protection IP 54 (dust and splash water protected) IP 54 (dust and splash water protected) IP 54 (dust and splash water protected)English–3 0 275 007 XPX | (5.4.16) Bosch eBike Systems Using Two Battery Packs for One eBike (optional) An eBike can also be equipped with two battery packs by the manufacturer. In this case, one of the charge sockets is not accessible or is sealed by the bicycle manufacturer with a sealing cap. Charge the battery packs only at the accessible charge socket. Never open charge sockets that have been sealed by the manufacturer. Charging at a previously sealed charge socket can lead to irreparable damage. If you have an eBike that is designed for two battery packs and you want to use it with only battery pack, cover off the con- tacts of the unused socket using the cover lid 10 provided be- cause otherwise the open contacts pose a risk of short-cir- cuiting (see figures A and B). Charging with Two Battery Packs Inserted If two battery packs are mounted on one eBike, both battery packs can be charged using the unsealed connection. The charging process will charge both battery packs alternately, automatically switching between both battery packs numer- ous times. The charging times add up. Both battery packs are also discharged alternately during operation. If you take the battery packs out of the holders, you can charge each battery pack individually. Charging with One Battery Pack Inserted If only one battery pack is inserted, then you can charge only the battery pack that has the accessible charge socket on the bike. You can charge the battery pack with the sealed charge socket only when you take the battery pack out of the holder. Inserting and removing the battery pack (see figures A–B) Always switch off the battery pack and the eBike sys- tem when you insert the battery pack into the holder or when you take it out of the holder. In order for the battery pack to be inserted, the key 5 must be inserted into the lock 6 and the lock must be unlocked. To insert the standard battery pack 8, place it with the con- tacts on the lower holder 9 on the eBike (the battery pack can be inclined up to 7° to the frame). Tilt it into the upper holder 7 until it engages. To insert the rack-type battery pack 2, slide it with the con- tacts facing ahead until it engages in the holder 1 of the rear rack/carrier. Check if the battery pack is tightly seated. Always lock the battery pack with lock 6, as otherwise the lock can open and the battery pack could fall out of the holder. After locking, always remove the key 5 from the lock 6. This prevents the key from falling out and the battery pack from being removed from unauthorised persons when the eBike is parked. To remove the standard battery pack 8, switch it off and un- lock the lock with the key 5. Tilt the battery pack out of the up- per holder 7 and pull it out of the lower holder 9. To remove the rack-type battery pack 2, switch it off and unlock the lock with the key 5. Pull the battery pack out of the holder 1. Operation Initial Operation Use only original Bosch battery packs approved for your eBike by the manufacturer. Using other battery packs can lead to injuries and pose a fire hazard. When us- ing other battery packs, Bosch shall not assume any liabil- ity and warranty. Switching On and Off Switching on the battery pack is one of the ways of switching on the eBike system. When doing so, read and observe the operat- ing instructions of the drive unit and on-board computer. Before switching on the battery pack or the eBike system, check that the lock 6 is locked. To switch on the battery pack, press the On/Off button 4. The LEDs of indicator 3 light up and at the same time indicate the charge condition. Note: If the capacity of the battery pack is below 5 %, no LED on the charge-control indicator 3 lights up. It is only visible on the on-board computer, if the eBike system is switched on. To switch off the battery pack, press the On/Off button 4 again. The LEDs of indicator 3 go out. This also switches off the eBike system. If no power is drawn from the eBike drive for about 10 min- utes (e.g. because the eBike is not moving) and no button is pressed on the on-board computer or the operating unit of the eBike, the eBike system and therefore also the battery pack will shut down automatically to save energy. The battery pack is protected against deep discharging, over- charging, overheating and short-circuiting through the “Elec- tronic Cell Protection (ECP)”. In case of hazardous situations, a protective circuit automatically switches off the battery pack. When a defect of the battery pack is detected, two LEDs of the charge-control indicator 3 flash. In this case, please refer to an authorised Bosch eBike dealer.English–4 Bosch eBike Systems 0 275 007 XPX | (5.4.16) Notes for Optimum Handling of the Battery Pack The battery-pack life can be prolonged when being properly maintained and especially when being operated and stored at the right temperatures. With increasing age, however, the battery-pack capacity will diminish, even when properly maintained. A significantly reduced operating period after charging indi- cates that the battery pack is worn out and must be replaced. You can replace the battery pack yourself. Recharging the Battery Pack prior to and during Storage When not using the battery pack for a longer period, charge it to approx. 60 % (3 to 4 LEDs lit on the charge-control indicator 3). Check the charge condition after 6 months. When only one LED of the charge-control indicator 3 lights up, recharge the battery pack again approx. 60 %. Note: When the battery pack is stored discharged (empty) for longer periods, it can become damaged despite the low self- discharging feature and the battery-pack capacity may be strongly reduced. It is not recommended to have the battery pack connected permanently to the charger. Storage Conditions Store the battery pack in a dry, well-ventilated location. Pro- tect the battery pack against moisture and water. Under unfa- vourable weather conditions, it is recommended e.g. to re- move the battery pack from the eBike and store it in an enclosed location until being used again. The battery pack can be stored at temperatures between –10 °C and +60 °C. For a long battery-pack life, however, storing the battery pack at a room temperature of approx. 20 °C is of advantage. Take care that the maximal storage temperature is not ex- ceeded. As an example, do not leave the battery pack in a ve- hicle in summer and store it out of direct sunlight. It is recommended to not store the battery pack on the bike. Maintenance and Service Maintenance and Cleaning Keep the battery clean. Clean it carefully with a soft, damp cloth. The battery must not be submerged in water or cleaned using a jet of water. When the battery pack is no longer operative, please refer to an authorised Bosch eBike dealer. After-sales Service and Application Service In case of questions concerning the battery packs, please re- fer to an authorised bicycle dealer. Note down the manufacturer and the number of the key

5. In case of loss of the keys, please refer to an authorised