COMPACT 100 - Cement mixer ATIKA - Free user manual and instructions

USER MANUAL COMPACT 100 ATIKA

GB Operating Instructions and Spare Parts

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Meaning of the symbols

Warning! Read operating instructions before starting!

Warning! Pull the plug before maintenance and repair work!

EC Declaration of Conformity

EU-Overenstemmelseserklaring

Deknapzna

declares, that the product concrete mixing machine meets the pertinent EC Directives: 98/37/EC, 89/336/EEC, 2006/95/EC

By purchasing this mixer, you have acquired a high-quality, perfected and efficient machine.

Please pay careful attention to the following items in order to be sure that the machine will serve you well for many, many years. Keep these instructions in a safe place for later reference.

Be sure that you have carefully read and fully understood these instructions before you start the machine, and adhere to all of them.

Electrical devices do not go into the domestic rubbish. Give devices, accessories and packaging to an ecofriendly recycling.

Contents

Correct use	Page 5
Acceptable risks	Page 5
Safety instructions	Page 5
Start-up	Page 6
- switching on and off	Page 6
Mixing	Page 6
Transport	Page 6
Storage	Page 6
Cleaning	Page 6
Maintenance	Page 7
Repair	Page 7
Guarantee	Page 7
Malfunktion	Page 7
Circuit diagram	Page 30
Technical data	Page 31
Spare parts	Page 32/33

Correct use

• The mixer can be used for both home and professional applications for mixing mortar, bonding agents, plaster, pointing material, filler, lime, plastic and granular material, epoxy resins, refractory materials.
• Proper use includes adherence to the operating, maintenance and repair instructions of the manufacturer and observance of the safety instructions they contain.
• Any other utilisation counts as improper use, especially mixing combustible or explosive materials ( fire and explosion hazard) and use with foodstuffs. The manufacturer is not liable for damages resulting from improper use,

the user alone shall bear the risk.

Acceptable risks

Even if used properly, residual risks can exist even if the relevant safety regulations are complied with due to the design determined by the intended purpose.

Residual risks can be minimised if the "Safety information" and the "Intended usage" as well as the whole of the operating instructions are observed.

Observing these instructions, and taking proper care, will reduce the risk of personal injury or damage to the equipment.

• Danger resulting from electric current, if improper connecting leads are used.
• Touching live parts when electric components are open.

In addition, in spite of all the precautionary measures taken, non-obvious residual risks can still exist.

Safety instructions

Before commissioning this product, read and keep to the following advice. Also observe the safety provisions applicable in the respective country, in order to protect yourself and others from possible injury.

Pass the safety instructions on to all persons who work with the machine.
Keep these safety instructions in a safe place.

• Make yourself familiar with the equipment before using it, by reading and understanding the operating instructions.
• Do not use the machine for unsuitable purposes (see 'Normal intended use').

• Be observant. Attend to what you do. Start working with rationality. Do not use the device when you are tired or under the influence of drugs, alcohol or medicaments. One moment of carelessness when using the device can result in serious injuries.

• Do not touch, inhale (dust formation) or swallow cement or additional materials. Wear personal protective clothing (gloves, protective glasses, dust mask) when filling or emptying the mixing drum.

• Set up and run the mixer on a solid, level base (where it will not tip over).
• Make sure that there is no danger of tripping near the mixer.
• Be sure that there is enough light.
  The operator is responsible for third parties in the work place.
• Keep children away from mixer.
• Persons younger than 16 years of age are not allowed to operate the mixer.
• Only use the mixer for the functions listed in "Correct use".
• Do not alter the machine or any of its parts.
• Replace defective or damaged parts on the machine immediately.
• Only start up the mixer if the protective devices are complete and undamaged.
• Fill or empty the mixing drum only when the motor is running.

• Be absolutely sure to pull the plug before:

• moving or transport

• cleaning, maintenance or repair work

Mixers that are not shockproof (Protection Class I)

• Do not connect up to household sockets.
• Only connect up by means of a special supply point (for example, a building site main cabinet with a fault-current circuit breaker 30mA release current).

Electrical safety

Danger to life and limb if not observed!

• Design of the connection cable according to IEC 60245 (H 07 RN-F) with a core cross-profile section of at least
  3 × 1.5 ~mm^2 for cable lengths up to 25 ~m
  3× 2.5mm^2 for cable lengths over 25m

• Use only connecting attachments with a rubber plug device for severe requirements that is protected against spraying water.

• Check connecting attachments for defects or ageing before using them.
• Never use defective connecting attachments.
• When laying the connecting attachments, be sure that they do get crushed or bent, and that the plug-and-socket connection does not get wet.
• Do not use any temporary electrical connections.
• Never bridge over protective devices or put them out of operation.
• Only connect with residual current circuit breaker (30 mA).

A licensed professional electrician must make all electrical connections and repairs, and observe local regulations in doing so, especially those regarding protective measures.
The manufacturer or a company designated by the manufacturer must attend to the repair of all electrical parts on the machine.

Start-up

Observe all safety instructions.

Setting up the machine:

• Set up the machine on a solid, level base.
• Keep the machine from sinking into the ground or floor. Adhere to accident prevention regulations (danger of tipping).
• When setting up the machine, make sure that the mixing drum can be emptied without obstruction.

Switching on and off

Be sure that

• all protective devices are on the mixer and properly mounted.

• all safety instructions are adhered to.

• Switch the motor on and off only at the switch.

• In the event of a power failure, the machine will switch off automatically. Press the switch again to restart the machine.

Motor protection

The motor is equipped with a thermostat. The thermostat switches the motor off automatically in the event of overload (overheating). The machine can be restarted after a cooling-off period.

Mixing

• Only use mixer for applications listed under "Correct use".
• Check the stability of the mixer.
• Only fill or empty the mixing drum while the motor is running.
• Observe the nominal filling volume!
• An electrical safety shutdown prevents the mixer operating while the safety grid is open. Check functionality of safety shutdown before commissioning.

Mixture production:

1. Close safety grid.

2. Switch on mixer.

3. Fill with water and aggregate (sand, ...).

4. Add binding agent (cement, lime, ...).
5. Repeat points 3 and 4 until required mixture ratio has been achieved.
6. Blend mixture well.

Have a professional advise you regarding the composition and quality of the material being mixed.

Prepared (commercially available) mixture production:

Observe mixing ratio and details given by manufacturer on packaging.

1. Close safety grid.
2. Switch on mixer.
3. Fill with required volume of water.
4. There is a sack opener on the safety grid which is used to tear open the packed mixture and filling the drum.
5. Blend mixture well.

Emptying the mixing drum:

The drum is emptied through an opening in the base which is opened by actuating a lever.

See page 29 for instructions on emptying.

Transport

Pull plug each time before transport.

For loading see page 30.

Storage

The mixer should be cleaned thoroughly before long storage periods and moving parts treated with an environmentally-friendly spray oil. This lengthens the useful life of a mixer and ensures smooth operation of the device.

Cleaning

Additional safety instructions

Pull plug each time before cleaning.

• Switch off machine and pull plug if you have to touch the machine (with hand, brush, scraper, rag, etc.) while cleaning it.
• Protective devices removed for cleaning must be properly remounted before starting the machine.
• Do not spray the motor and switch directly with a water jet.
• Remove agitator head to clean (see page 30).

Notes on cleaning:

• Before taking a break and after finishing work, clean the mixer inside and out.
• Do not beat on the mixing drum with hard objects (hammer, shovel, etc.). A dented mixing drum impairs mixing operations and is difficult to clean, besides.

Maintenance

The mixer requires practically no maintenance.

The mixing drum and drive shaft are bedded on ball bearings with permanent lubrication.

To preserve the value of the mixer and increase its service life, handle it as described in "storage and cleaning". Furthermore, the mixer should be checked regularly for signs of wear and tear or functional deficiencies. This applies especially to moving parts, screw connections, protective devices and electrical parts.

Repair

Pull plug each time before doing repair work.

• Switch off machine and pull plug if repair work should be necessary. Do not start machine during repair work.
• Protective devices removed for repairs must be properly remounted before starting the machine.
• Only the manufacturer or companies authorised by the manufacturer may perform repair work on electrical parts or on parts which affect the space needed to mount electrical equipment.
• Use only unaltered original spare parts. Otherwise, the manufacturer will assume no liability.

Guarantee

• We guarantee this machine for 2 years from the time of delivery from the dealer's warehouse for deficiencies resulting from faulty material or fabrication.
• The dated invoice counts as evidence for guarantee claims.
• Warranty claims, even during the warranty period, will not be accepted for damages due to incorrect handling or inadequate packaging during return of the devices or to a non-observation of the operating instructions.
• We shall attend to any necessary warranty work. Our express approval is required if another company is intended to eliminate the damage.
• Defective parts must be sent to our plant carriage paid or postage paid. We reserve the right to decide whether to provide spare parts free of charge.
• The guarantee only applies if original spare parts are used.
• We reserve the right to make alterations on the grounds of technical advances.

Malfunctions

Malfunction	Possible cause	Remedy
Motor does not start up	→ No mains voltage → Defective cable or plug → Motor overloaded Temperature monitor activated → Defective switch or cable in switch is not connected → Safety grid is not closed	→ Check fuse protection → Have checked or replaced (electrician) → Allow motor to cool down → Check switch and/or replace → Close safety grid
Motor hums but does not start up	→ Mixing apparatus blocked → Too much mixture in drum → Defective condenser	→ Switch off machine, pull out mains plug and clean drum → Actuate switch several times ⇒ unsuccessful? Empty drum → Send machine to manufacturer or a company designated by the manufacturer for repairs
The motor does not switch off when safety grid is open	→ Safety shutdown is not triggered	→ Check safety shutdown and/or re-place
Machine starts up, but becomes blocked at low load and may switch off automatically	→ Extension lead is too long or its cross-section is too small → Socket is too far from mains connection and the connecting wire's cross section is too small	→ Extension lead must be at least 1.5 up to 2.5 mm² for a maximum length of 25 m; the cross-section of longer cables must be at least 2.5 mm²

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