D06F-1-4ZA - Pressure regulator HONEYWELL - Free user manual and instructions

Product type	Pressure regulator (reducing valve)
Brand	HONEYWELL
Model	D06F-1-4ZA
Adjustable downstream pressure	0.5 - 3.0 bar
Preset downstream pressure	1 bar
Maximum upstream pressure	16 bar (transparent bowl), 25 bar (brass/steel bowl)
Operating temperature	Up to 40 °C (transparent bowl), up to 70 °C (brass/steel bowl)
Connection	1/4" (threaded socket)
Permissible fluids	Water, oil-free compressed air, nitrogen
Body material	Brass
Strainer bowl material	Brass (up to 70 °C)
Integrated filter	Fine filter with mesh of approx. 0.16 mm
Main function	Downstream pressure regulation with upstream pressure compensation
Pressure adjustment	By adjusting handle with scale, requires pressure gauge for calibration
Installation	Horizontally, strainer bowl facing down, with isolation valves
Maintenance	Cleaning of bowl and filter if necessary, annual inspection
Servicing	By a professional every 1 to 3 years
Safety	Observe max pressures and temperatures, do not use solvents for cleaning
Spare parts	Spring cap assembly, seals, strainer bowl, filter
Accessories	Pressure gauge, hexagonal wrench, check valve, replacement filter

Frequently Asked Questions - D06F-1-4ZA HONEYWELL

How to install the D06F-1-4ZA regulator?

Install the regulator horizontally, with the strainer bowl facing down. Provide isolation valves upstream and downstream. Flush the pipe before installation. Respect the flow direction indicated by the arrow on the body.

How to adjust the outlet pressure?

Close the isolation valve on the outlet side, depressurize. Adjust the pressure by turning the adjusting handle to the right (+) to increase, to the left (-) to decrease. Use a pressure gauge to check the value. The downstream pressure must be at least 1 bar lower than the upstream pressure.

What fluids can be used with this pressure reducer?

The permissible fluids are water, oil-free compressed air, and nitrogen, in compliance with applicable standards (e.g., DIN EN 12502).

What is the maximum inlet pressure?

The maximum inlet pressure is 16 bar with a transparent bowl, and 25 bar with a brass or steel bowl.

How to maintain the regulator?

Inspect once a year: check the downstream pressure at zero flow. Clean the bowl and filter if necessary. Every 1 to 3 years, maintenance by a professional is recommended.

What to do in case of repeated noises?

Repeated noises may indicate inappropriate sizing (capacity too large). Contact customer technical service for diagnosis.

How to clean the filter of the pressure reducer?

Close the isolation valves, depressurize, unscrew the strainer bowl using the hexagonal wrench ZR06K. Remove the filter, clean it with clear water, and replace it. Do not use solvents.

What to do if water leaks from the spring cap?

This indicates a defective diaphragm in the valve assembly. Replace the valve sealing assembly (spare part).

What is the maximum operating temperature?

With a transparent bowl, the maximum temperature is 40 °C. With a brass or steel bowl, it is 70 °C.

How to calibrate the adjustment scale after disassembly?

Mount a pressure gauge, close the outlet valve, slowly open the inlet valve. Adjust the pressure to the desired value (e.g., 4 bar) with the handle. Align the scale with the reference mark in the window, then retighten the slotted screw.

USER MANUAL D06F-1-4ZA HONEYWELL

Pressure Reducing Valve

Disconnecteur

Drukreduceerklep

1. Follow the installation instructions.
2. Use the appliance
   according to its intended use
   in good condition
   with due regard to safety and risk of danger.
3. Note that the appliance is exclusively for use in the applications detailed in these installation instructions. Any other use will not be considered to comply with requirements and would invalidate the warranty.
4. Please take note that any assembly, commissioning, servicing and adjustment work may only be carried out by authorized persons.
5. Immediately rectify any malfunctions which may influence safety.

2. Functional description

Spring loaded pressure reducing valves operate by means of a force equalising system. The force of a diaphragm operates against the force of an adjustment spring. If the outlet pressure and therefore diaphragm force fall because water is drawn, the then greater force of the spring causes the valve to open. The outlet pressure then increases until the forces between the diaphragm and the spring are equal again. The inlet pressure has no influence in either opening or closing of the valve. Because of this, inlet pressure fluctuation does not influence the outlet pressure, thus providing inlet pressure balancing.

3. Application

Medium Water, compressed air and nitrogen in consideration of valid standards (e.g. DIN EN 12502)

Inlet pressure max. 16 bar with clear filter bowl max. 25 bar with brass or stainless steel filter bowl

Outlet pressure 1.5-6.0 bar - D06F, D06FI (preset to 3 bar)

0.5-2.0 bar - D06FN (preset to 1.5 bar)

1.5-12.0 bar -D06FH (preset to 5 bar)

0.5-3.0 bar - D06F-1/4ZA (preset to 1 bar) Caution!

In applications where UV radiation and solvent vapours are present, use the SM06T brass filter bowl!

4. Technical data

Operating Maximum 40^ with clear filter bowl temperature Maximum 70^ with brass or stainless st filter bowl

Minimum pressure 1.0 bar (D06F, D06FH, D06FI, D06F-1/4ZA) drop 0.5 bar (D06FN)

Connection size 1 / 2 " - 2" (D06F, D06FH, D06FI, D06FN) 1 / 4 " (D06F-1/4ZA)

As part of an installation being approved according to PED requirements, this product must also be certified.

5. Scope of delivery

The pressure reducing valve comprises:

• Housing with G1/4 pressure gauge connections on both sides
• Threaded male connections (options A & B)
• Valve insert complete with diaphragm and valve seat
• Fine filter with 0.16 mm mesh
• Spring bonnet with adjustment knob and setting scale
  Filter bowl
• Adjustment spring
• Venturi-nozzle o D06F, D06FH, D06FI - 11/4" + 2" o D06FN - 2"
  Pressure gauge not included (see accessories)

6. Options

D06F, FI... A = With threaded male connections, clear filter bowl - up to 40^

D06F, FH, FN... B = With threaded male connections, brass bowl - up to 70^

D06F-1/4ZA = With threaded male connections, brass bowl - up to 70^ , without scale ring

D06FI-... B = With threaded male connections, stainless steel filter bowl - up to 70^

D06F, FI...E = Without fittings, with clear filter bowl - up to 40^

D06FN, FH... F = Without fittings, with brass filter bowl - up to 70^

7. Assembly

7.1 Installations Guidelines

Install in horizontal pipework with filter bowl downwards.
Installshutoffvalves
- The device downstream should be protected by means of a safety valve (installed downstream of the pressure reducing valve).
- The installation location should be protected against frost and be easily accessible

o Pressure gauge can be read off easily
o With clear filter bowl, degree of contamination can be easily seen
o Simplified maintenance and cleaning

• For residential applications where maximum protection against dirt is required, install a fine filter upstream of the pressure reducing valve
• Provide a straight section of pipework of at least five times the nominal valve size after the pressure reducing valve (in accordance with DIN 1988, Part 5)

7.2 Assembly instructions

1. Thoroughly flush pipework
2. Fit venturi nozzle (114'' / 2'' only)
3. Install pressure reducing valve o Note flow direction

o Install without tension or bending stresses

8. Commissioning

8.1 Setting outlet pressure

Set outlet pressure min. 1 bar under inlet pressure.

1. Close shutoff valve on inlet
2. Release pressure on outlet side (e.g. through water tap)
3. Close shutoff valve on outlet
4. Loosen slotted screw o Do not remove slotted screw
5. Slacken tension in compression spring

o Turn control handle to the left (-) until it does not move any more

1. Slowly open shutoff valve on inlet
2. Turn control handle until the setting scale shows the desired value
3. Retighten slotted screw
4. Slowly open shutoff valve on outlet

9. Maintenance

We recommend a planned maintenance contract with an installation company

In accordance with DIN 1988, part 8, the following measures must be taken:

9.1 Inspection

Frequency: once annually

To be carried out by an installation company or the operator.

1. Close shutoff valve on outlet
2. Check back pressure using a pressure meter when there is zero through-flow

o If the pressure is increasing slowly, the valve may be dirty or defective. In this instance, carry out servicing and cleaning

1. Slowly open shutoff valve on outlet

9.2 Maintenance

Frequency: every 1-3 years (depending on local operating conditions)

To be carried out by an installation company

1. Close shutoff valve on inlet
2. Release pressure on outlet side (e.g. through water tap)
3. Close shutoff valve on outlet
4. Loosen slotted screw

o Do not remove slotted screw. Caution!

There is a spring in the spring bonnet. It may cause injuries if the spring is derailing.

• Make sure tension in compression spring is slakkened!

• Slacken tension in compression spring

o Turn control handle to the left (-) until it does not move any more

1. Unscrew spring bonnet

o Use double ring wrench ZR06K

1. Remove slip ring
2. Remove valve insert with a pair of pliers
3. Unscrew filter bowl

o Use double ring wrench ZR06K

10.Remove slotted ring
11. Check that sealing ring, edge of nozzle and slotted ring are in good condition, and if necessary replace the entire valve insert
12.Remove filter, clean and reinsert

1. Place O-ring onto filter bowl
   14.Reassemble in reverse order

Press in diaphragm with finger before inserting slip ring. Screw in filter cup hand-tight (without tools)

15.Set outlet pressure

9.3 Adjusting the setting scale

If the adjustment knob is removed, this setting is lost. A new setting can be achieved using a pressure gauge.

1. Close shutoff valve on inlet
2. Release pressure on outlet side (e.g. through water tap)
3. Close shutoff valve on outlet
4. Loosen slotted screw

o Do not remove slotted screw

1. Fit manometer
2. Slowly open shutoff valve on inlet
3. Set desired outlet pressure (e.g. 4 bar)
4. Align scale (e.g. 4) in middle of viewing window
5. Retighten slotted screw
6. Slowly open shutoff valve on outlet

9.4 Cleaning

Caution!

Do not use any cleaning agents containing solvents and/or alcohol to clean the plastic parts!

Cleaning agents can lead to water damage!

If necessary, the filter bowl and the filter can be cleaned.

To be carried out by an installation company or the operator.

Detergents must not be allowed to enter the environment or the sewerage system!

1. Close shutoff valve on inlet
2. Release pressure on outlet side (e.g. through water tap)
3. Close shutoff valve on outlet
4. Unscrew filter bowl o Use double ring wrench ZR06K
5. Remove filter, clean and reinsert
6. Place O-ring onto filter bowl
7. Screw in filter cup hand-tight (without tools)
8. Slowly open shutoff valve on inlet
9. Slowly open shutoff valve on outlet

10. Disposal

The pressure reducing valve comprises:

Stainless steel
- Steel
Plastic

Observe the local requirements regarding correct waste recycling/disposal!

1. Troubleshooting

Problem	Cause	Remedy
Beating sounds	Pressure reducing valve is too large	Call our Technical Customer Services
Water is escaping from the spring bonnet	Diaphragm in valve insert is faulty	Replace valve insert
Too little or no water pressure	Shutoff valves up- or downstream of the pressure reducing valve are not fully open	Open the shutoff valves fully
	Pressure reducing valve is not set to the desired outlet pressure	Set outlet pressure
	Filter in pressure reducing valve is contaminated	Clean or replace filter
	Pressure reducing valve is not fitted in flow direction	Fit pressure reducing valve in flow direction (note direction of arrow on housing)
The outlet pressure set does not remain constant	Filter in pressure reducing valve is contaminated or worn	Clean or replace filter
	Valve insert, sealing ring or edge of nozzle is contaminated or worn	Replace valve insert
	Rising pressure on outlet (e.g. in boiler)	Check check valve, safety group etc.

12. Spare Parts

1	Spring bonnet complete	1/2" + 3/4"	0901515
	with setting scale	1" + 1/4"	0901516
	D06F, D06FI	1/2" + 2"	0901518
	Spring bonnet complete	1/2" + 3/4"	0900227
	with setting scale	1" + 1/4"	0900228
	D06FH, D06F-1/4ZA	1/2" + 2"	0900229
	Spring bonnet complete	1/2" + 3/4"	0900153
	with setting scale	1" + 1/4"	0900154
	D06FN	1/2" + 2"	0900155

2	Valve insert complete	1/2" + 3/4"	D06FA-1/2
	D06F, D06FH	1" + 11/4"	D06FA-1B
	(without filter)	11/2" + 2"	D06FA-11/2
	Valve insert complete	1/2" + 3/4"	D06FNA-1/2
	D06FN (without filter)	1" + 11/4"	D06FNA-1B
		11/2" + 2"	D06FNA-11/2
	Valve insert complete	1/2" + 3/4"	D06FI-1/2
	D06FI (without filter)	1" + 11/4"	D0FI-1
		11/2" + 2"	D06FI-11/2

3 Union seal washer (10 pcs.)	1/2"	0901443
	3/4"	0901444
	1"	0901445
	11/4"	0901446
	11/2"	0901447
	2"	0901448

4

Blanking plug with O-ring R'1/4" (5 pcs.)

S06K-1/4

5	Replacement filter insert	1/2" + 3/4"	ES06F-1/2A
	D06F, D06FI	1" + 11/4"	ES06F-1B
		11/2" + 2"	ES06F-11/2A
	Replacement filter insert	1/2" + 3/4"	ES06F-1/2A
	D06FH, D06FN
		1" + 11/4"	ES06F-1A
		11/2" + 2"	ES06F-11/2A

6	O-ring set for D06FI	1/2" + 3/4"	0901246
	(10 pcs.)	1" + 11/4"	0901499
		11/2" + 2"	0901248

7 Clear filter bowl	1/2" + 3/4"	SK06T-1/2
with O-ring	1" + 11/4"	SK06T-1B
D06F, D06FI	1/2" + 2"	SK06T-11/2
Brass filter bowl	1/2" + 3/4"	SM06T-1/2
with O-ring	1" + 11/4"	SM06T-1B
D06F, D06FH, D06FN	1/2" + 2"	SM06T-11/2
Stainless steel filter bowl	1/2" + 3/4"	SI06T-1/2
with O-ring	1" + 11/4"	SI06T-1
D06FI	1/2" + 2"	SI06T-11/2

13. Accessories

FN09S	HABEDO® Retrofit filter Reverse-rinsing filter for retro-conversion to a filter combination unit of pressure reducing valves
M07M	Pressure gauge Housing diameter 63 mm, rear connection thread G1/4". Ranges: 0 - 4, 0 - 10, 0 - 16 or 0 - 25 bar. Please indicate upper value of pressure range when ordering
ZR06K	Double ring wrench For removal of spring bonnet and filter bowl
RV277	Inlet check valve Available in sizes R1/2" - 2"
VST06-A	Connection set Threaded connections
VST06-B	Connection set Solder connections
VST06I-A	Connection set With stainless steel threaded connections

5 Elément filtrant	1/2" + 3/4"	ES06F-1/2A
D06F, D06FI	1" + 11/4"	ES06F-1B
	11/2" + 2"	ES06F-11/2A
Elément filtrant	1/2" + 3/4"	ES06F-1/2A
D06FH, D06FN	1" + 11/4"	ES06F-1A
	11/2" + 2"	ES06F-11/2A

D06F, D06FH (sin filtro) 1^ + 11 / _4^ D06FA-1B

11 / 2'' + 2'' D06FA-11/2

Conjunto de valvula fnterna 1 / 2^ + 3 / 4^ D06FNA-1/2

D06FN (sin filtro) 1^ + 1 / _4^ D06FNA-1B

112 + 2 D06FNA-11/2

Conjunto de valvula interna 1 / 2^ + 3 / 4^ D06FI-1/2

D06FI (sin filto) 1^ + 1^1 / 4 D06FI-1

11/2" + 2" D06FI-11/2

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3. Ппимеони.

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IcxoHoe MACK.16 6ap, npo3paHna cHTOBa
dABNeHne yauka
MACK.25 6ap, naTyHHa nCTOBa yauka
MACK.25 6ap, c ceTuatoy uaue nn3
BbICOKKaueCTBeHno CTaII

OkoHatae1.5-6.0 6ap - D06F, D06FI

bHoe (PpeNyctaHOBnEHHo Ha 3 6ap)

Даьпени 0.5-2.0 бар - D06FN

(П配电Тановпенин ha 1,56ap)

1.5-12.0 6ap - D06FH

(П配电变托安BЛЕнноHa56ap)

0.5-3.0 6ap - D06F-1/4ZA

(П配电ТановЛевно Ha 1 бар)

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4. TexHnueckne xapaKTePnCTnKn

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MnHmMaJIbHbI1.06ap (D06F,D06FH,D06FI, n nepenad D06F-1/4ZA)

BbICOKOKaYeCTBeHHoN CTaNN Do 70^

D06F, FI...E = 6e3 pe3b60BbIX COeINHeHn, c npo3paunOH CNTOBOW qaIKoJ do 40^

D06FN, FH-... F = 6e3 pe3b6obBix COeINHeHn, NaTyHHa CNTOBa YaShka Do 70^

7. MoHTaX

7.1 YCTaHOBka

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11.HencpaBnOCTn /ycTpaHeHne

5 3aapanchoe cnto D06F, D06FI	1/2" + 3/4"	ES06F-1/2A
	1" + 11/4"	ES06F-1B
	11/2" + 2"	ES06F-11/2A
3apanchoe cnto D06FH, D06FN	1/2" + 3/4"	ES06F-1/2A
	1" + 11/4"	ES06F-1A
	11/2" + 2"	ES06F-11/2A

6 Komplèkt koleu	1/2" + 3/4"	0901246
Крýглого сечения	1" + 1/4"	0901499
(10 šтук)	1/2" + 2"	0901248

7	Празчая ситовая 1/2" + 3/4"	SK06T-1/2
	Чашka с кольцом 1" + 11/4"	SK06T-1B
	Крurusю сеоня 11/2" + 2"	SK06T-11/2
	D06F, D06FI

5	Yedek)süzgeç	1/2" + 3/4"	ES06F-1/2A
	D06F, D06FI	1" + 11/4"	ES06F-1B
		11/2" + 2"	ES06F-11/2A
	Yedek)süzgeç	1/2" + 3/4"	ES06F-1/2A
	D06FH, D06FN	1" + 11/4"	ES06F-1A
		11/2" + 2"	ES06F-11/2A

6 D06FI污染防治 halka conta 1/2" + 3/4" seti 1" + 11/4" (10 adet)	0901246
	0901499
	0901248

7 Saydamsciousçtasi	1/2" + 3/4"	SK06T-1/2
halka contali	1" + 11/4"	SK06T-1B
D06F, D06FI	11/2" + 2"	SK06T-11/2
Küstahliksciousçtasi	1/2" + 3/4"	SM06T-1/2
halka contali	1" + 11/4"	SM06T-1B
D06F, D06FH, D06FN	11/2" + 2"	SM06T-11/2
D06FI icin halka	1/2" + 3/4"	SI06T-1/2
contali paslanmaz	1" + 11/4"	SI06T-1
çeliktensciousçtasi	11/2" + 2"	SI06T-11/2

13.Aksesuarlar

Automation and Control Solutions

Honeywell GmbH

Hardhofweg

D-74821 Mosbach

Phone: [phone]

Fax: [phone]

http://europe.hbc.honeywell.com

www.honeywell.com

Manufactured for and on behalf of the

Environmental and Combustion Controls Division of

Honeywell Technologies Sàrl, Ecublens, Route du

Bois 37, Switzerland by its Authorised Representative Honeywell GmbH

MU1H-1002GE23 R0108

Subject to change

© 2007 Honeywell GmbH

Honeywell

D

1. Safety Guidelines 6
2. Functional description
3. Application
4. Technical data
5. Scope of delivery
6. Options
7. Assembly
8. Commissioning
9. Maintenance
   10.Disposal
   11.Troubleshooting
   12.Spare Parts
10. Accessories

F