Zipper ZI-RAM80C - Uncategorized

ZI-RAM80C - Uncategorized Zipper - Free user manual and instructions

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Product TypeVibrating Tamper / Rammer
ModelZI-RAM80C
BrandZipper
EAN9120039231778
Engine Type4-stroke petrol engine
Fuel TypeUnleaded petrol (min. octane 95)
Fuel Capacity2.7 L
Engine Oil TypeSAE 15W-40
Engine Oil Capacity0.6 L
Tamper Oil TypeSAE 15W-40
Tamper Oil Capacity0.8 L
Spark Plug Gap0.7 ± 0.1 mm
Maximum Slope Angle15°
Weight (approx.)80 kg
Dimensions (L x W x H approx.)900 x 400 x 1000 mm
Starting SystemRecoil start
Transport WheelsIncluded for short distances
ApplicationsSoil compaction, foundation trench tamping, pavement work
Safety FeaturesEngine switch, choke, fuel cock, lifting point
Noise LevelHigh (hearing protection required)
Vibration LevelSignificant (anti-vibration gloves recommended)
MaintenanceDaily oil/fuel check; regular air filter, spark plug, oil changes
Warranty2 years amateur, 1 year professional
DisposalDo not dispose in residual waste; recycle components

Frequently Asked Questions - ZI-RAM80C Zipper

What type of oil should I use for the engine and tamper?
Use SAE 15W-40 motor oil for both the engine and the tamper mechanism. Engine oil capacity is 0.6 L, tamper oil capacity is 0.8 L.
How often should I change the engine oil?
Change engine oil after the first 20 hours of operation, then every 200 hours or quarterly. Use SAE 15W-40 and dispose of old oil responsibly.
Can I use the tamper on slopes?
No, the maximum slope angle is 15°. Operating on steeper slopes increases risk of tipping and injury. Always ensure the ground is stable.
How do I start the engine when cold?
Open fuel cocks, set choke to 'CLOSE', throttle to middle, turn main switch ON, and pull recoil starter briskly. After starting, open choke and let engine idle for a few minutes.
What should I do if the engine doesn't start?
Check the ON/OFF switch, fuel cock, fuel level, spark plug condition, and air filter cleanliness. Also ensure proper starting procedure for cold vs warm start.
Is it safe to operate the tamper indoors?
No, never operate indoors. The engine produces toxic exhaust fumes that can cause unconsciousness or death. Always use in well-ventilated outdoor areas.
How do I transport the tamper?
Shut off engine, close fuel cocks, and use the transport wheels for short distances on firm level ground. For longer transport, lift using the transport hanger (J) and secure it in a truck bed.
What is the correct spark plug gap?
The gap should be 0.7 mm (±0.1 mm). Clean the spark plug regularly and replace if worn.
How should I store the tamper for more than 30 days?
Drain fuel from tank and fuel pipe. Remove spark plug, add a few drops of oil into the cylinder, replace plug, and pull recoil starter to distribute oil. Store in a clean, dry place.
What is the weight and size of the tamper?
The ZI-RAM80C weighs approximately 80 kg. Dimensions are roughly 900 x 400 x 1000 mm. Use two persons to lift it.

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USER MANUAL ZI-RAM80C Zipper

natural_image Green and black utility push tool with mechanical components (no visible text or symbols)

CE

ZI-RAM80C

EAN: 912003923177 8

Zipper ZI-RAM80C - 1

12.1 Application field 24

12.2 Safety instructions 24

12.3 Remaining and particular risks....25

13 SETUP 26

13.1 Checks and tasks before first operation....26

13.1.1 Check motor oil! 26

13.1.2 Check tamper oil.... 27

13.1.3 Check fuel level 27

14 OPERATION 28

14.1 Start and stop....28

14.1.1 Cold start....28

14.1.2 Warm start 29

14.1.3 Stop the machine.... 29

14.2 Proper using 30

14.2.1 Compacting.... 30

15 MAINTENANCE 31

15.1 Maintenance schedule 31
15.2 Change engine oil 32
15.3 Clean spark plug 32
15.4 Transport....33

15.4.1 Transport wheels 33

15.5 Storage....34
15.6 Disposal....34

16 TROUBLE SHOOTING 34

17 PŘEDMLUVA (CZ) 35

18 BEZPEČNOST 36

EN READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls in order to use the machine correctly and to avoid injuries and machine defects.

EN ATTENTION! Ignoring the safety signs and warnings applied on the machine as well as ignoring the security and operating instructions can cause serious injuries and even lead to death.

natural_image Three blue circular icons showing white safety symbols: walking person, boot, and hand (no text or numbers)

Zipper ZI-RAM80C - BEZPEČNOST 36 - 1

DE Hebepunkt!

EN Lifting point!

CZ Zdvihací bod!

SK Zdvíhací bod!

SL Dvižna točka!

HR Mjesto podizanja!

HU Emelöpont!

Zipper ZI-RAM80C - BEZPEČNOST 36 - 2

EN Highly flammable!

CZ Lehce zápalné!

SK L'ahko zápalné!

SL Lahko vnetljivo!

HR Vatra, otvorena vatra i pušenje zabranjeno!

Technical diagram of an electric motor with numbered components for identification

natural_image Hand holding a wrench inside a mechanical component, no text or symbols visible
natural_image Technical line drawing of a mechanical component with mounting flange and bolted base (no text or symbols)
flowchart
graph LR
    A["IDLE"] --> B["FULL OPEN"]
    B --> C["Chokehebel, OPEN"]
    C --> D["Gashebel, OPEN"]

7.1.2 Warmstart

Gashebel, OPEN

7.1.3 Ausschalten

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Zipper ZI-RAM80C - Ausschalten - 1

natural_image Technical line drawing of a mechanical assembly with springs and housing (no text or symbols)

HINWEIS

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HINWEIS

natural_image Technical line drawing of a mechanical component with mounting flange and bolt holes (no text or symbols)

Stampffuß wechseln

Zipper ZI-RAM80C - HINWEIS - 1

natural_image Technical line drawing of a mechanical assembly with labeled component (no text or symbols present)

Luftfilter reinigen

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Zipper ZI-RAM80C - HINWEIS - 2

natural_image Simple line drawing of a dumbbell with two wheels and a rectangular block, labeled 'N' above (no text or symbols on the diagram itself)

Zipper ZI-RAM80C - HINWEIS - 3

natural_image Technical line drawing of a mechanical assembly with coiled spring and two wheels (no text or symbols)

HINWEIS

natural_image Symbol of a waste bin with crossed lines indicating no waste, and a solid black rectangle below (no text or labels)

This manual contains important information and advice for the correct and safe use and maintenance of the ZI-RAM80C.

Following the usual commercial name of the machine (see cover) is substituted in this manual with the name "machine".

The manual is part of the machine and may not be stored separately. Read it profoundly before first use of the machine and keep it for later reference. When the machine is handed to other persons always put the manual to the machine.

Please follow the security instructions!

Zipper ZI-RAM80C - Please follow the security instructions! - 1

Please read the entire manual, to prevent misunderstandings, machine damage or even injuries!

Due to continuous development of our products illustrations, pictures might differ slightly.

If you however find errors in this manual, please inform us.

Technical changes expected!

© 2017

This manual is protected by copyright law – all rights reserved. Especially the reprinting as well as the translation and depiction of pictures will be prosecuted by law. Court of jurisdiction is the Landesgericht Linz or the competent court for 4707 Schlüsslberg, AUSTRIA.

Customer Support

11.1 Application field

The ZIPPER vibrating tamper ZI-RAM80C has to be used solely for following operations under compliance to all operations, security and maintenance guidelines described in this manual and furthermore all general security and work safety guidelines:

Earth work

Foundation trench tamping

Pavement and street works

Any other use is deemed to be a case of misuse. The user/operator and not the manufacturer will be held liable for damage and/or injuries of any kind that result from such misuse.

To use the machine properly you must also observe the safety regulations, the assembly instructions and the operating instructions to be found in this manual.

All persons who use and service the machine have to be acquainted with this manual and must be informed about the machine's potential hazards.

It is also imperative to observe the accident prevention regulations in force in your area.

The same applies for the general rules of occupational health and safety.

The manufacturer shall not be liable for any changes made to the machine nor for any damage resulting from such changes.

11.2 Safety instructions

  • Do not operate the machine at insufficient lighting conditions.
  • Do not operate the machine indoors.
  • Do not operate the machine when you are tired, when your concentration is impaired, and/or you are under the influence of drugs, medication or alcohol.
    • Always be focused when working, take care to maintain a safe posture at every time.
  • Do not use the tamping rammer on a slope steeper than 15^ .
  • Do not work on slippery ground. The operation of the machine on icy or snowy ground is forbidden! Slipping/ stumbling/ falling down is a frequent cause of severe injuries.
  • Beware of machine tumbling, it may cause severe injuries!
  • The machine shall be used only by trained persons.
    • Non authorized persons, especially children, shall be kept away from the work area.
  • Do not wear loose clothing, long hair openly or loose jewellery like
  • necklaces etc. when operating the machine
    • They might be caught by machine parts and cause serious injuries.
  • Use proper safety clothing and devices when operating the machine (safety gloves, safety goggles, ear protectors, safety shoes ...)!
  • Combustion engines produce toxic emissions which are harmful to your health. Being exposed to the emissions in a closed room will lead to unconsciousness and death! Therefore never let the machine running in closed areas.
  • During refueling open light, fire or smoking is forbidden.
  • Don't refuel when the engine's running or some components are still hot.
  • Only refuel outdoors or in good ventilated rooms.
    • Always wipe off spilt fuel immediately.
  • Fuel is highly flammable!
  • Burning Hazard! During working hot exhaust gases escape and some parts like the engine and muffler are getting very hot.
  • Never leave the machine running unattended! Before leaving the working area switch the machine off and wait until the machine stops.
  • Switch off the machine before maintenance or adjustment.
  • Storage always with an empty tank in a safe place.

11.3 Remaining and particular risks

Even when the machine is used as prescribed the operation of a tamping rammer incorporates some risks that cannot be eliminated entirely:

Crush injuries

Keep hands and especially your feet away from the compacting plate! Always work concentrated and keep your safe balance at all times.

When working with the ZI RAM80C tamping rammer your are OBLIGED TO WEAR SAFETY SHOES WITH STEEL CAPS.

Adverse health effects through vibration

A long, continuous use, or a regular use of the tamping rammer by one person may influence your health: blood circulatory disturbances (especially of your hands), joint damages are possible.

Therefore:

■ Make breaks regularly
- Wear well cushioned gloves to reduce vibration intensity.
- The hardness of the underground, genetical predisposition for blood circulatory disturbances and low temperature reduce the length of the operation times not being hazardous to your health!

Excessively long operation sessions, and the regular operation may cause damages of the joint and muscular system of your body. Adjust operation times in accordance with your state of physical well-being.

Potential hazards of the working environment

When working in foundation trenches, make sure that the trench walls are stable and not vulnerable to collapse under the effect of vibration.

Assure yourself that the operated underground does not contain power leading electro cables, gas or water pipes which might be damaged through the vibration.

Take especial care when operating the machine near unsecured borings or construction pits. The operation of the machine regarding work place environment is upon the users judgement and liability.

Burn Hazard

Touching the muffler, the exhaust pipe, the spark plug assembly and the motor assembly during operation can lead to severe hand burns!

Hazard of hearing disorders

Continuously high noise levels lead to hearing disorders. Always wear a certified hearing protection.

Special safety clothing

When working with hot bitumen material you are obliged to wear special safety trousers!

12 SETUP

NOTICE

Check the compactor plate, the air inlet, the muffler and the air filter condition.

Clean them if necessary with a mild solvent.

Do not use paint thinners, petrol or other aggressive chemicals or abrasives for cleaning – they damage the machine.

12.1 Checks and tasks before first operation

Read, understand, and follow security and setup information

Check all fixing nuts and screws of the machine if tightened well! Not entirely tightened nuts and screws might become even looser and be lost due to the vibration during operation

ATTENTION!

Zipper ZI-RAM80C - ATTENTION! - 1

A too low oil level leads to engine damages.

Please understand that we do not accept any reclamations on engine damage being caused by insufficient oil level.

The handling costs of claimed guarantee of defect engines that during service check turn out to be caused by an insufficient oil level will be charged to the customer entirely.

12.1.1 Check motor oil!

Oil capacity: 0,6 litre

Oil type: SF 15W-40

  • To check the engine oil level, place the rammer after 10 minutes with the engine off on secure, level ground.
  • The filter cap / dipstick from the oil filler neck (4) Remove and wipe clean.
  • Insert the dipstick into the oil tank, but without tighten the screw and then remove it again. Check the oil level on the dipstick.
  • If the oil lever is to low top up the oil SF 15W40 to the edge of the oil filler neck.

Zipper ZI-RAM80C - Check motor oil! - 1

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4 UPPER LIMIT LOWER LIMIT

12.1.2 Check tamper oil

Oil capacity: 0,8 litre

Oil type: SF 15W-40

  • To check the engine oil level, place the rammer after 10 minutes with the engine off on secure, level ground
  • Clean pollution in the area of the sight glass (F).
  • Check the oil level on sight glass (F). The oil level is OK if the sight glass is full or 34 full.

If no oil is visible oil must be supplied.

  • Tilt the tamper until the roll off bar (I) is on the ground.
  • Loosen the oil screw (F).
  • Fill in oil
  • Thiqten the oil screw
    ■ Place tamper in upright position

Zipper ZI-RAM80C - Check tamper oil - 1

natural_image Technical line drawing of a mechanical component with mounting flanges and a labeled feature 'F' (no text or symbols beyond label)

12.1.3 Check fuel level

Fuel capacity: 2,7 litre

Fuel type: ROZ 95

■ The ZI-RAM80C is being powered with petrol (min. octane 95)
- Pay attention to all security regulations in connection with fuel.
■ Remove fuel tank cap, check fuel level by sight.
- If refueling is necessary, pay attention to all security regulations regarding refueling, refuel only with filter.
■ Refueling only with filter.

ROZ 95

M

13 OPERATION

  • Secure the working area properly before you start to compact.
  • Never attempt to put the machine into service without having read the security, setup and operation instruction in this manual and having performed all necessary checks and tasks described in the chapter before.

- The correct level of humidity is decisive for good compacting results. Humidity is a kind of lubrication helping to compress particles more together.

Compacting an underground without any humidity is not possible. Too high levels of humidity make compacting ineffective as well and might cause the machine to stall.

- Do not use the tamping rammer at hard undergrounds, frozen underground or rocky underground.

13.1 Start and stop

13.1.1 Cold start

  • Open fuel cock (K) and (c) entirely
  • Set Choke lever (8) to „CLOSE“
  • Bring throttle lever (A) into middle speed position (middle position)
    ■ Main switch (3) ON
  • Recoil start: Grip the handle (7) of the recoil starter, pull it back slightly until you feel resistance, let it roll back, pull it out briskly in one pull entirely.
  • When the engine started, open the choke (8), adjust throttle (A) in order that the engine runs idle. Let the engine run in idle for at least some minutes.
  • To start to compact bring the throttle lever (A) cautious into max. speed position!

Zipper ZI-RAM80C - Cold start - 1

flowchart
graph TD
    A["OPEN CLOSE"] --> B["ON"]
    B --> C["CLOSE"]
    C --> D["OPEN"]
    E["Close Open"] --> F["OFF ON"]
    F --> G["3"]
    G --> H["7"]
    H --> I["6"]
    I --> J["FULL OPEN"]
    K["IDLE"] --> L["FULL OPEN"]
    L --> M["OPEN"]
    M --> N["8"]
    N --> O["Open"]
    O --> P["A"]

13.1.2 Warm start

  • Open fuel cock (K) and (c) entirely
  • Set Choke lever (8) to „OPEN“
    ■ Bring throttle lever (A) into idle speed position

■ Main switch (3) ON

- Recoil start: Grip the handle (7) of the recoil starter, pull it back slightly until you feel resistance, let it roll back, pull it out briskly in one pull entirely.

- To start to compact bring the throttle lever (A) cautious into max. speed position!

Zipper ZI-RAM80C - Warm start - 1

flowchart
graph TD
    A["OPEN CLOSE"] --> B["Car Engine"]
    B --> C["Open"]
    D["IDLE FULL OPEN"] --> E["Car Engine"]
    E --> F["OFF ON"]
    G["8"] --> H["Engine"]
    H --> I["Open"]
    J["3"] --> K["Car Engine"]
    K --> L["Off"]
    M["6"] --> N["Engine"]

Close Open A

ACHTUNG!

Zipper ZI-RAM80C - ACHTUNG! - 1

Open the choke only when the throttle is at idle otherwise the rammer can start moving.

On first use or for motors that were not used since long time perhaps is to pull the starter rope several times so that fuel reaches the carburetor.

13.1.3 Stop the machine

  • Bring throttle lever (A) into idle speed position
    ■ Main switch (3) OFF
  • Close the fuel cock (K) and (c) entirely.

IDLE A FULL OPEN 3 OFF ON C OFF

OPEN CLOSE

NOTE

Zipper ZI-RAM80C - NOTE - 1

A sudden switch off the engine at full throttle can cause engine damage.

13.2 Proper using

Keep the tamper clean and dry.

Prevent blank hits.

When pushing away the material or when lifting the tamper, let this in no case run with full throttle. For optimal control guide bracket as shown.

If the tamper tilts on its side, then lie down as shown and immediately stop the engine (main switch (3) to "OFF")

Zipper ZI-RAM80C - Proper using - 1

natural_image Illustration of two hands holding a large rectangular frame with a textured black pattern on the top (no text or symbols)

Zipper ZI-RAM80C - Proper using - 2

natural_image Technical line drawing of a mechanical device with internal components and spring assembly (no text or symbols)

NOTE

To prevent engine damage the tamper should not continue run if he is on the side.

13.2.1 Compacting

  • Open throttle lever (A) for max. power
  • Grip the guide bracket with both hands and lead the tamper. Releases in no case the guide bracken when you are compacting.
  • Let the tamper move forward itself. Do not apply pressure to the tamper. NEVER try to move the machine with muscle power forward.
  • The tamping foot must always occur in a parallel position to the ground (d) to avoid extreme wear on the drive.
  • A ground with too much moisture can reduce a good compression. Let dry the ground before compaction something.
  • A very dry ground swirls when working with the tamper much dust. By adding moisture the compression can be improved and the maintenance of the air filter can be reduced.

Zipper ZI-RAM80C - Compacting - 1

natural_image Three identical diagrams of a mechanical device with a central blade and two cross-shaped blades, shown side by side (no text or symbols)

NOTE

The tamper does not apply to concrete or hard or compacted surfaces. In such cases the device will jump rather than vibrate causing damage to the tamping foot and motor.

14 MAINTENANCE

ATTENTI ON

Zipper ZI-RAM80C - ATTENTI ON - 1

Do not perform any checks, Cleaning or maintenance and do not refuel oil or fuel when machine is running!

Therefore: Shut the machine down and let it cool down beforehand

The machine requires hardly any maintenance. Let malfunctions and machine damages be repaired immediately by trained persons.

14.1 Maintenance schedule

Checks and maintenance
Check fuelBefore every operation
Check for loose or lost screws, bolts.Before every operation
Damage of any machine partBefore every operation
Check for oil or fuel spill under the machine = leakBefore every operation
Check /refill motor oilBefore every operation
Clean machine, especially compactor bottom sideAfter every operation
Clean air filterEvery 100 working hours/ monthly
Check / clean spark plugEvery 50 working hours / monthly
Change motor oil (SF15W40)After first 20 hours of operationLater every 200 hours of operation / quarter-yearly
Change Tamper oil (SF15W40)After first 20 hours of operationLater every 200 hours of operation / quarter-yearly

14.2 Change engine oil

  • Change engine oil after the first 20 hours of operation.
    ■ Later change it every 200 hours
  • Best time for engine oil change is approx. 15 minutes after a longer operation, the oil should be lube warm then.
  • To drain the old oil, first unfasten the oil drain plug (5) and oil filler dipstick (4) at the bottom side of the engine assembly.
  • When draining the old oil, catch it in a bin.
    ■ Fill in the new engine oil

4 5 OIL LEVEL

ATTENTION!

Dispose of the old oil in an environmentally friendly way!

Clean air filter

A polluted air filter makes it very hard to start the engine, it impairs the engine output and leads to engine malfunctions.

It shortens the engines lifespan and in extreme cases it can ruin the engine within short time.

So take care to have your air filter kept clean at every time!

To clean the air filter, unfasten the wing nut, remove the air filter cap, remove the froth mantle and the air filter.

Clean both mechanically (with a brush).

Zipper ZI-RAM80C - Clean air filter - 1

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Wipe both thoroughly with a solvent composed of 3 parts diesel and one part motor oil. Drain motor oil onto the filter, remove excessive motor oil by wringing it out.

NOTE

Let the engine never run without or with a damaged air filter. Dirt gets so into the engine and can causing severe engine damage. In this case retailers and manufacturers dissociate from any warranty.

14.3 Clean spark plug

Remove the spark plug and clean it with a brush from debris. The contact should be 0,6-0,8mm.

0.7±0.1 mm

Zündkerze prüfen

14.4 Transport

ACHTU NG

Zipper ZI-RAM80C - ACHTU NG - 1

ALWAYS shutdown engine before transporting.

Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.

Drain fuel when transporting rammer over long distances or bad roads.

When placing the rammer inside a truck-bed for transport, always tie-down the rammer

If possible always transport the tamper in an upright position. However it is important to ensure that the unit may not fall over. If this is impossible lie the tamper and lashed firmly to prevent rolling or moving.

  • Always turn off the engine when transporting
  • Close fuel cock (K) and (c) to prevent fuel leaks
    ■ Empty the fuel tank if the transport way is very long
  • To lift the tamper use always the transport hanger (J)

14.4.1 Transport wheels

The transport wheels facilitate the transport over short distances.

  • Turn off the engine.
  • Tilt the tamper forward and slide the axis of the wheels (N) into its holder.
  • Secure the axis with the foot, tilt the tamper back on the axle and proceed using the guide bracket.
  • To remove the transport wheel proceed in reverse order

Zipper ZI-RAM80C - Transport wheels - 1

natural_image Technical line drawing of a mechanical assembly with threaded component and mounting base (no text or symbols)

Zipper ZI-RAM80C - Transport wheels - 2

natural_image Simple line drawing of a dumbbell with two wheels and a rectangular base, labeled 'N' at the top (no text or symbols on the diagram itself)

Zipper ZI-RAM80C - Transport wheels - 3

natural_image Technical illustration of a mechanical assembly with coiled spring and two wheels (no text or symbols)

NOTE

The unit is heavy and may not be lifted by a single person. Using only with 2 persons. Use the transport wheels only on firm, level ground and for short distances. The transport wheels must be removed before the next compacting..

14.5 Storage

If you store the tamping rammer for longer than 30 days:

  • Drain fuel from fuel tank, fuel pipe.
  • Remove spark plug, drip some drops of oil into the plug hole into the cylinder housing. Fasten the spark plug back again and push the recoil starter (Attention Main switch off) with the effect that the engine cock moves up and down and the oil gets distributed along the combustion chamber walls.
  • Cover the tamping rammer with a clean cloth and store it in a clean and dry place.

14.6 Disposal

DO NOT DISPOSE your ZI-RAM80C in residual waste. Contact your local authorities about the available disposal possibilities. Drain the remaining petrol, motor oil and gear oil before disposing the machine and dispose these separately in an environmentally sound way. A non proper disposal of the machine can lead to contamination of soil and water which in turn will affect you in the long run as it gets through soil and water into the food chain.

Zipper ZI-RAM80C - Disposal - 1

natural_image Symbol of a trash bin crossed with a diagonal line and a horizontal bar below (no text or labels)

15 TROUBLE SHOOTING

problemReason /solution
If the engine does not start:Check the ON/OFF switch if it is „ON”Check the fuel cock if onCheck for fuel, check the fuel pipe for leaksCold start / warm start differenceSpark plug polluted, contacts defectCarburator or air filter polluted.
If the engine does not stop:Check fuel supply chain.Check motor oil level.Check air filter.
When engine output drops:Check the air filter.Check fuel supply chain for damages/leaks
If the machine does not work freely:Check bottom side of compactor plate for built up compacted debris.

16 PŘEDMLUVA (CZ)

Vážený zákazníku!

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natural_image Technical line drawing of a mechanical component with mounting flanges and a labeled feature 'F' (no text or symbols beyond label)
natural_image Illustration of two hands holding a container with a dark rectangular frame, no text or symbols present.

Zipper ZI-RAM80C - Vážený zákazníku! - 1

natural_image Technical line drawing of a mechanical assembly with springs and housing (no text or symbols)

VÝSTRAHA

natural_image Mechanical lever diagram with a black spring and base, labeled 'd' (no text or symbols on the lever itself)

Zipper ZI-RAM80C - VÝSTRAHA - 1

natural_image Illustration of a mechanical press or stand with a black block and two white blades (no text or symbols)

Zipper ZI-RAM80C - VÝSTRAHA - 2

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VÝSTRAHA

natural_image Technical line drawing of a mechanical assembly with threaded component and mounting base (no text or symbols)

Zipper ZI-RAM80C - VÝSTRAHA - 1

natural_image Simple line drawing of a dumbbell with two wheels and a central shaft, labeled 'N' (no text or symbols on the diagram itself)

Zipper ZI-RAM80C - VÝSTRAHA - 2

natural_image Technical line drawing of a mechanical component with threaded base and wheels (no text or symbols)

VÝSTRAHA

natural_image Line drawing of a hand using a wrench to adjust or install a mechanical component (no text or symbols present)

4 UPPER LIMIT LOWER LIMIT

24.1.2 Check tamper oil

natural_image Technical line drawing of a mechanical component with mounting flange and bolted base (no text or symbols)

POZOR!

IDLE A FULL OPEN 3 OFF ON C OFF

OPEN CLOSE

VÝSTRAHA

Zipper ZI-RAM80C - VÝSTRAHA - 1

natural_image Illustration of two hands holding a rectangular frame with a textured black pattern on the top (no text or symbols)

Zipper ZI-RAM80C - VÝSTRAHA - 2

natural_image Technical line drawing of a mechanical assembly with springs and housing (no text or symbols)

VÝSTRAHA

natural_image Three identical diagrams of a mechanical device with a spring-like base, showing cross-shaped cutouts and mounting brackets (no text or symbols)

VÝSTRAHA

natural_image Technical line drawing of a mechanical component with mounting flange and bolt holes (no text or symbols)

Stampffuß wechseln

26.5 Čistenie vzduchového filtra

natural_image Technical line drawing of a mechanical assembly with threaded component and mounting base (no text or symbols)

Zipper ZI-RAM80C - Čistenie vzduchového filtra - 1

natural_image Simple line drawing of a two-wheeled vehicle with a central shaft and wheels, labeled 'N' (no text or symbols on the diagram itself)

Zipper ZI-RAM80C - Čistenie vzduchového filtra - 2

natural_image Technical line drawing of a mechanical assembly with a coiled spring and two wheels (no text or symbols)

VÝSTRAHA

27 UVOD (SL)

Spoštovani kupec!

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4 UPPER LIMIT LOWER LIMIT

Kontrola olja nabijalnika

natural_image Technical line drawing of a mechanical component with mounting flange and bolted base (no text or symbols)

29.1.2 Kontrola goriva

Količina polnjenja goriva: 2,7 litra

Gorivo: ROZ 95

Zipper ZI-RAM80C - Kontrola goriva - 1

Technical diagram showing mechanical assembly with labeled components C and ON

Zipper ZI-RAM80C - Kontrola goriva - 3

8 CLOSE OPEN

OFF ON

Zipper ZI-RAM80C - Kontrola goriva - 6

Technical diagram of a mechanical assembly with numbered components labeled 6, 7, and an arrow indicating direction.

Zaganjalnik z vrvico

8 OPEN

Zipper ZI-RAM80C - Kontrola goriva - 9

Close Open A

Ročica za plin OPEN

Izklapljanje

  • Ročico za plin (A) potisnite v desno, v prosti tek.
  • Stikalo za vžig (3) dajte v položaj „OFF / IZKLOPLJENO“.
  • Nato zaprite pipo za gorivo na motorju (c) tako, da jo potisnete v levo.
  • Pipo za gorivo (K) na rezervoarju za gorivo (spodaj) zaprete tako, da jo obračate navzdol.

Zipper ZI-RAM80C - Izklapljanje - 1

OPEN CLOSE

Pipa za gorivo na rezervoarju CLOSE

NAPOTEK

natural_image Illustration of two hands holding a large rectangular frame with a hatched pattern on the top (no text or symbols)

Zipper ZI-RAM80C - NAPOTEK - 1

natural_image Technical line drawing of a mechanical assembly with springs and housing (no text or symbols)

NAPOTEK

natural_image Three diagrams showing a mechanical device with a spring-like structure, crossed by a tool, and a cross symbol (no text or labels)

NAPOTEK

natural_image Technical line drawing of a mechanical component with mounting flange and bolt holes (no text or symbols)
natural_image Technical line drawing of a mechanical component with labeled parts (no readable text or symbols)
natural_image Technical line drawing of a mechanical assembly with threaded component and mounting base (no text or symbols)

Zipper ZI-RAM80C - NAPOTEK - 1

natural_image Simple line drawing of a dumbbell with two wheels and a central shaft, labeled 'N' (no text or symbols on the diagram itself)

Zipper ZI-RAM80C - NAPOTEK - 2

natural_image Technical line drawing of a mechanical assembly with a coiled spring and two wheels (no text or symbols)

NAPOTEK

natural_image Line drawing of a hand using a wrench to adjust mechanical parts (no text or symbols)

Zaporni vijak za ulje

4 UPPER LIMIT LOWER LIMIT

Razina ulja

natural_image Technical line drawing of a mechanical component with mounting base and labeled part 'F' (no text or symbols beyond label)

Kontrolno staklo / vijak za ispuštanie ulia Schauglas / Olablassschraube

35.1.3 Provjera goriva

Ručica gasa 'OPEN'

PAŽNJA!

natural_image Illustration of two hands holding a large rectangular frame with a textured black pattern inside (no text or symbols)

Zipper ZI-RAM80C - PAŽNJA! - 1

natural_image Technical line drawing of a mechanical device with springs and housing (no text or symbols)

NAPOMENA

natural_image Three identical diagrams of a mechanical device with a spring-like base, showing cross-shaped cutouts and mounting base (no text or symbols)

NAPOMENA

natural_image Technical line drawing of a mechanical component with mounting flange and bolt holes (no text or symbols)
natural_image Technical line drawing of a mechanical assembly with labeled component (no text or symbols present)
natural_image Technical line drawing of a mechanical assembly with threaded component and mounting base (no text or symbols)

Zipper ZI-RAM80C - NAPOMENA - 1

natural_image Simple line drawing of a dumbbell with two wheels and a central bar, labeled 'N' (no text or symbols on the diagram itself)

Zipper ZI-RAM80C - NAPOMENA - 2

natural_image Technical line drawing of a mechanical assembly with a coiled spring and two wheels (no text or symbols)

NAPOMENA

Uređaj je težak i ne smije ga podizati samo jedna osoba. Osigurajte i 2. osobu. Transportne kotače koristite samo na ravnoj i čvrstoj podlozi i za male udaljenosti. Transportne kotače treba ukloniti prije sljedećeg nabijanja.

37.8 Skladištenje

Duže od 30 dana:

natural_image Symbol of a waste bin with crossed lines indicating no waste, and a solid black rectangle below (no text or labels)

Stručno zbrinjavanje: Stroj demontirajte koliko možete te pojedine dijelove odvezite na zbrinjavanje. Gorivo i motorno ulje potpuno ispustite i jednako tako stručno zbrinite!

38 UKLANJANJE POGREŠAKA

natural_image Line drawing of a hand using a wrench to adjust mechanical parts (no text or symbols)

Olajelzáró csavar

4 UPPER LIMIT LOWER LIMIT

Olajszint

natural_image Technical line drawing of a mechanical component with mounting flange and bolted base (no text or symbols)
natural_image Illustration of two hands holding a large rectangular frame with a textured black pattern on the top (no text or symbols)

Zipper ZI-RAM80C - UKLANJANJE POGREŠAKA - 2

natural_image Technical line drawing of a mechanical assembly with springs and housing (no text or symbols)

ÉRTESÍTÉS

natural_image Three diagrams showing a mechanical device with a spring-loaded base, marked with X symbols indicating force or movement (no text or labels present)

ÉRTESÍTÉS

natural_image Technical line drawing of a mechanical component with mounting flange and bolt holes (no text or symbols)
natural_image Technical line drawing of a mechanical assembly with labeled component (no text or symbols present)
natural_image Technical illustration of a mechanical assembly with threaded component and mounting base (no text or symbols)

Zipper ZI-RAM80C - ÉRTESÍTÉS - 1

natural_image Simple line drawing of a dumbbell with two wheels and a rectangular block, labeled 'N' above (no text or symbols on the diagram itself)

Zipper ZI-RAM80C - ÉRTESÍTÉS - 2

natural_image Technical illustration of a mechanical assembly with threaded components and a base plate (no text or symbols)

ÉRTESÍTÉS

(EN) With ZIPPER spare parts you use spare parts that are ideally matched to each other. The fitting accuracy of the parts shortens their installation time and increases the service life of the machine.

NO TE

The installation of parts other than original spare parts leads to the loss of the

guarantee! Therefore, when replacing components/parts, only use original spare parts! When ordering spare parts, please use the service form at the end of this manual. Always state machine type, spare part number and designation. In order to avoid misunderstandings, we recommend enclosing a copy of the spare part drawing with the spare part order, on which the required spare parts are clearly marked.

You will find the ordering address under customer service addresses in the foreword to this documentation.

PART NO.DESCRIPTIONQuantity
1Sunk head bolt 12*70H4
2Sunk head bolt 12*55 H7
3Metal sheet1
4Foot 285B-331L1
5Foot Assy1
6Washer SWφ1211
8Washer SWφ127
9Nylon nut M1211
10Nut M18,1
11Socket head bolt 10*20T4
12Socket head bolt 10*35T4
13Foot plate1
14Packing 1/4(CU)1
15Plug M12*1.251
19O-ring G-901
20Inner spring2
21Out spring2
22Spring cylinder1
24Pin φ161
25Piston rod kit1
26Stop ring φ151
27O-ring G-902
28Protection sleeve1
28Protection sleeve (Optional)1
29Copper packing 17*25.5*11
30Level gauge, plug type1
31Packing 1/4(CU)1
32Plug M12*1.251
33O-ring 160*41
34Bellows clamp2
35Band guide,bellows2
36Socket head bolt M6*502
37Nut M62
38Dowel pinφ6×81
39Bellow1
39Bellow (Optional)1
41Pin 6D-8.5L
43Socket head bolt 10*35T4
44Guide cylinder1
45O-ring φ110×41
46piston end1
47Wheel (Optional )2
48bracket of trolley1

Exploded view diagram of a mechanical assembly with numbered parts and a labeled throttle component

PART NO.DESCRIPTIONQuantityPART NO.DESCRIPTIONQuantity
1Bolt 6*18H,SW921Oil seal 40*68*81
2Case cover122Clutch drum1
3O-ring 22.4*2.65123Washer 8*71
4Hexagonal bolt 8*20124Bolt M 8*25 T1
5Washer M8125Washer SW 104
6Internal circlip 50126Socket head bolt 10*354
7Bearing6204127Lock washer1
8Connecting rod128Clutch assy1
9Gear wheel129Woodruff key 4*131
10Internal circlip 62130Connecting plate,1
11Bearing6207131Engine1
12Bearing6305-2Z132Bottom plate, engine1
13Crank case133Bolt M10*502
14External circlip 20134Bolt M8*404
15O-ring 40*2.4135Washer, SW M84
16Bearing cover136Washer,8.5*22*34
17Key 5*20137Nylon nut M84
18Pinion140Throttle wire1
19Bearing6204143Throttle lever1
20Bearing60071

Technical diagram of a mechanical assembly with numbered components and labeled parts

PART NO.DESCRIPTIONQuantityPART NO.DESCRIPTIONQuantity
1Handle110Fuel tank1
2Roller handle212Fueltank cap1
3Flange bolt 8*25 H414ptfe washer ¢181
4Flange nut M5415Lower cover1
5Shock absorber216Fuel cock assy1
6-1Shock head bolt 10*20417Hose band 9.5D2
6-2Tooth locked washer BM10818Hose, fuel1
7Bolt10*20 T419Hose band 9.5D2
8Hexagonal bolt 6*20220Cover1
9Gasket φ82

Company ZIPPER Maschinen GmbH grants for mechanical and electrical components a warranty period of 2 years for amateur use; and warranty period of 1 year for professional use, starting with the purchase of the final consumer. In case of defects during this period, which are not excluded by paragraph 3, ZIPPER will repair or replace the machine at its own discretion.

2.) Report:

In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer has to report in written form the occurred defect to ZIPPER. If the warranty claim is legitimate, ZIPPER will pick up the defective machine from the dealer. Returned shippings by dealers which have not been coordinated with ZIPPER, will not be accepted and refused.

3.) Regulations:

a) Warranty claims will only be accepted, when a copy of the original invoice or cash voucher from the trading partner of ZIPPER is enclosed to the machine. The warranty claim expires if the accessories belonging to the machine are missing.
b) The warranty does not include free checking, maintenance, inspection or service works on the machine. Defects due to incorrect usage of the final consumer or his dealer will not be accepted as warranty claims either. Some examples: usage of wrong fuel, frost damages in water tanks, leaving fuel in the tank during the winter, etc.
c) Defects on wear parts are excluded, e.g. carbon brushes, collection bags, knives, cylinders, cutting blades, clutches, sealings, wheels, saw blades, splitting crosses, riving knives, riving knife extensions, hydraulic oils, oil/air/fuel filters, chains, spark plugs, sliding blocks, etc.
d) Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or technical manipulations by not authorized workshops or by the customer himself, usage of non-original ZIPPER spare parts or accessories.
e) After inspection by our qualified personnel, resulted costs (like freight charges) and expenses for not legitimated warranty claims will be charged to the final customer or dealer.
f) In case of defective machines outside the warranty period, we will only repair after advance payment or dealer's invoice according to the cost estimate (incl. freight costs) of ZIPPER.
g) Warranty claims can only be granted for customers of an authorized ZIPPER dealer who directly purchased the machine from ZIPPER. These claims are not transferable in case of multiple sales of the machine.

4.) Claims for compensation and other liabilities:

The liability of company ZIPPER is limited to the value of goods in all cases. Claims for compensation because of poor performance, lacks, damages or loss of earnings due to defects during the warranty period will not be accepted. ZIPPER insists on its right to subsequent improvement of the machine.

49 ZÁRUKA (CZ)

1.) Záruka:

We monitor the quality of our delivered products in the frame of a Quality Management policy.

Your opinion is essential for further product development and product choice. Please let us know about your:

  • Impressions and suggestions for improvement.
  • experiences that may be useful for other users and for product design
  • Experiences with malfunctions that occur in specific operation modes

We would like to ask you to note down your experiences and observations and send them to us via FAX, E-Mail or by post

Erworben von / purchased from:

E-Mail/ e-mail:

Please describe amongst others in the problem: What has cause the problem/defect, what was the last activity before you noticed the problem/defect? For electrical problems: Have you had checked you electric supply and the machine already by a certified electrician?

3. Bitte beachten

/ Additional information

INCOMPLETELY FILLED SERVICE FORMS CANNOT BE PROCESSED! FOR GUARANTEE CLAIMS PLEASE ADD A COPY OF YOUR ORIGINAL SALES / DELIVERY RECEIPT OTHERWISE IT CANNOT BE ACCEPTED. FOR SPARE PART ORDERS PLEASE ADD TO THIS SERVICE FORM A COPY OF THE RESPECTIVE EXPLODED DRAWING WITH THE REQUIRED SPARE PARTS BEING MARKED CLEARLY AND UNMISTAKABLE. THIS HELPS US TO IDENTIFY THE REQUIRED SPARE PARTS FASTLY AND ACCEL- LERATES THE HANDLING OF YOUR INQUIRY.

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Product information

Brand : Zipper

Model : ZI-RAM80C

Category : Uncategorized