ZI-ASA305 - Uncategorized Zipper - Free user manual and instructions

USER MANUAL ZI-ASA305 Zipper

Green industrial vacuum cleaner with coiled gray hose and black lid (no text or symbols visible)

ZI-ASA305

EAN: 9120039232515

CE

1 INHALT / INDEX

13.1 Intended Use.... 17
13.2 Security instructions .... 18
13.3 Remaining risk factors.... 19

14 ASSEMBLY 20

14.1 Delivery content 20
14.2 Workplace requirements ...... 20
14.3 Power supply....20
14.4 Assembly 21

15 OPERATION 22

15.1 Operation instructions.... 22
15.2 Connection of dust collector to machine.... 22
15.3 Switch unit 22
15.4 Switching on....22
15.5 Switching off 22
15.6 Emptying the chip container 22

16 MAINTENANCE 23

16.1 Maintenance plan 23
16.2 Cleaning 23
16.3 Disposal....23

17 TROUBLE SHOOTING 24

19 ERSATZTEILE / SPARE PARTS 25

EC-CONFORM: This product complies with EC-directives

DE

READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls in order to use the machine correctly and to avoid injuries and machine defects.

DE

ATTENTION! Ignoring the safety signs and warnings applied on the machine as well as ignoring the security and operating instructions can cause serious injuries and even lead to death.

DE

Allgemeiner Hinweis

EN

General note

DE

Protective clothing!

DE

Stop and pull out the power plug before any break and engine maintenance!

DE

Protect from moisture!

DE

Leicht entflammbar!

EN

Highly flammable!

4 VORWORT (DE)

Black rubber hose with U-shaped tube and circular inset showing a cylindrical component (no text or symbols)

Exploded view of industrial fan components including a heat sink, filter, and cover (no text or symbols visible)

Absaugschlauch:

Close-up of a coiled spring with two labeled parts (1 and 2), no text or symbols present.

Close-up of a black corrugated cable with a coiled wire and labeled parts 3 and 4 (no text or symbols on the cable itself)

8 BETRIEB

This manual contains important information and advice for the correct and safe use and maintenance of the dust collector ZI-ASA305.

Following the usual commercial name of the device (see cover) is substituted in this manual with the name "machine".

The manual is part of the machine and may not be stored separately. Read it profoundly before first use of the machine and keep it for later reference. When the machine is handed to other persons always put the manual to the machine.

Please follow the security instructions!

Please read the entire manual, to prevent misunderstandings, machine damage or even injuries!

Due to continuous development of our products illustrations, pictures might differ slightly.

If you however find errors in this manual, please inform us.

Technical changes excepted!

Copyright law

© 2016

This manual is protected by copyright law – all rights reserved. Especially the reprinting as well as the translation and depiction of pictures will be prosecuted by law. Court of jurisdiction is the Landesgericht Linz or the competent court for 4707 Schlüsslberg, AUSTRIA.

Customer Support

ZI-ASA305
1	ON-OFF-switch
2	Tightening strap
3	Hose clamp
4	Dust collector hose
5	Dust collector plug ∅ 100mm
6	Chip container
7	Motor housing

12.2 Delivery content

Black rubber hose with two circular seals, one showing a circular opening and the other a flat ring (no text or symbols)

12.3 Technical details

ZI-ASA305
Voltage	230 V / 50 Hz
Motorpower	1100 W
Collector power	183 m^3/h
Hypotension	2500Pa
Idle speed	20000 min^-1
Chip container capacity	50 l
Hose length	2000 mm
Dust collector plug	100 mm
Weight	11 kg
Machine dimension	405 x 405 x 710 mm
Filter surface	0,3 m^2
Sound pressure level L_PA	<80dB(A)

13 SAFETY

13.1 Intended Use

The machine must only be used for its intended purpose! Any other use is deemed to be a case of misuse.

To use the machine properly you must also observe and follow all safety regulations, the assembly instructions, operating and maintenance instructions lay down in this manual.

All people who use and service the machine have to be acquainted with this manual and must be informed about the machine's potential hazards.

It is also imperative to observe the accident prevention regulations in force in your area.

The same applies for the general rules of occupational health and safety.

The machine is used for:

Extract of wood dust, wood and plastic chips.

Any manipulation of the machine or its parts is a misuse, in this case ZIPPER-MASCHINEN and its sales partners cannot be made liable for ANY direct or indirect damage.

Even when the machine is used as prescribed it is still impossible to eliminate certain residual risk factors.

WARNING

• Inflammable gases (e.g. paint or varnish mist) must not be extracted.
• Refer the user manual of the connected woodworking machine!

Ambient conditions

The machine may be operated:

humidity

max. 70%

temperature

+5^ to +40^ (+41^ to +104^)

The machine shall not be operated outdoors or in wet or damp areas.

The machine shall not be operated in areas exposed to increased fire or explosion hazard.

Prohibited use

• The operation of the machine outside the stated technical limits described in this manual is forbidden.
• The use of the machine not according with the required dimensions is forbidden.
• The use of the machine not being suitable for the use of the machine and not being certified is forbidden.
• Any manipulation of the machine and parts is forbidden.
• The use of the machine for any purposes other than described in this user-manual is forbidden.
• The unattended operation on the machine during the working process is forbidden!
• It is not allowed to leave the immediate work area during the work is being performed.

13.2 Security instructions

Missing or non-readable security stickers have to be replaced immediately!

The locally applicable laws and regulations may specify the minimum age of the operator and limit the use of this machine!

To avoid malfunction, machine defects and injuries, read the following security instructions!

• Keep your work area dry and tidy! An untidy work area may cause accidents. Avoid slippery floor.
• Make sure the work area is lighted sufficiently
• Do not overload the machine
• Always stay focused when working. Reduce distortion sources in your working environment. The operation of the machine when being tired, as well as under the influence of alcohol, drugs or concentration influencing medicaments is forbidden.
  • Work in a well ventilated area!

• Respectively trained people only and only one person shall operate the machine.
• Do not allow other people, particularly children, to touch the machine or the cable. Keep them away from your work area.
  • Make your workshop childproof.
• Make sure there is nobody present in the dangerous area. The minimum safety distance is 2m

• Wear suitable work clothes! Do not wear loose clothing or jewelry as they might be caught and cause severe accidents!
• Wear a hair net if you have long hair.
• Loose objects can become entangled and cause serious injuries!

- Use personal safety equipment: dust mask, ear protectors and safety goggles when working with the machine.

• Never leave the machine running unattended! Before leaving the working area switch the machine off and wait until the machine stops.
• Always disconnect the machine prior to any actions performed at the machine.
• Avoid unintentional starting
• Do not use the machine with damaged switch

• The plug of an electrical tool must strictly correspond to the socket. Do not use any adapters together with earthed electric tools
  • Each time you work with an electrically operated machine, caution is advised! There is a risk of electric shock, fire, cutting injury;
• Protect the machine from dampness (causing a short circuit)
• Use power tools and machines never in the vicinity of flammable liquids and gases (danger of explosion)
• Check the cable regularly for damage
• When working with the machine outdoors, use extension cables suitable for outdoor use
• Do not use the cable to carry the machine
• Protect the cable from heat, oil and sharp edges
• Avoid body contact with earthed
• FIRE HAZARD:

Especially the aspiration of lightly flammable materials like gases, liquids, metal dust or chippings, solvents, hot ashes, cigarette waste ... is strictly forbidden!

• Do not insert any objections into the dust collector hood and keep hand away from the dust collector hood when machine is connected to power supply.
• Regularly check the dust collector hood for debris and clean it if necessary.
• Do not dismount the protective fence in the dust collector hood. It is a security component and must be left in place.

13.3 Remaining risk factors

Despite of correct and proper use and maintenance there remain some residual risk factors:

• Hazard of injury or machine damage due to undetected machine defect

To minimize this risk, check the machine prior to every operation for loose screws and connections. Check the motor noise, the collector tubes, chip container and impeller for eventual damage. Damaged parts have to be replaced immediately, no operation of the machine in the meantime!

- Hazard of electric shock

Undetected malfunctions in the power supply and/or the connected wood working machine might result in electric shock when touching the machine. Ensure proper electric installation, and let it check periodically by a trained electrician.

• Danger due to unintended machine start-up

Eliminate this risk by disconnecting the machine before you perform any checks or activities on the machine.

- Hazard of inhaling toxic wood dust

Especially wood dust arising from chemically treated wood and/or lacquer/paint are harmful when inhaled. Therefore let the dust settle for 10 Minutes before you empty the chop container and wear a suitable breathing mask if required.

14 ASSEMBLY

14.1 Delivery content

Please check the product contents immediately after receipt for any eventual transport damage or missing parts. Claims from transport damage or missing parts must be placed immediately after initial machine receipt and unpacking before putting the machine into operation. Please understand that later claims cannot be accepted anymore.

14.2 Workplace requirements

The workplace has to fulfill the requirements.

The ground has to be even, in level and hard. It must be suitable at least to weight it with double weight per square meter than the machines net weight.

The chosen workplace must have access to a suitable electric supply net hat complies with the machines requirements.

14.3 Power supply

ATTENTION

When working with non-grounded machines:

Severe injury or even death may arise though electrocution!

Therefore: The machine must be operated at a grounded power socket

The connection of the machine to the electric power supply and the following checks have to be carried out by a respectively trained electrician only.

1. The electronic connection of the machine is designated for operation with a grounded power socket!
2. The connector plug may not be manipulated.
3. The mains supply must be secured with 10A:
4. If the connector plug doesn't fit or if it is defect, only qualified electricians may modify or re-new it!
5. The grounding wire should be held in green-yellow.
6. A damaged cable has to be exchanged immediately!
7. Make sure that a possible extension cord is in good condition and suitable for the transmission of power. An undersized cord reduces the transmission of power and heats up.
8. A damaged cable must be replaced immediately

NOTICE

Operation is only allowed with safety switch against stray current (RCD max. stray current of 30mA)

NOTICE

Use only permitted extension cable with cross-section the one in the following table declared.

Voltage	Extension	Cross-section
220 V-240 V50 Hz	<27 m	1,5 mm^2
	<44 m	2,5 mm^2
	<70 m	4,0 mm^2
	<105 m	6,0 mm^2

14.4 Assembly

Filter cartridge with filter bag:

Place filter cartridge (1) into filter bag (2)

Push any overhang into the filter cartridge.

Plug the filter cartridge (1) onto the motor housing (2).

Place the entire motor housing on the chip container and fix with the tightening strap.

Exploded view of industrial fan components including a heat sink, air filter, and cover (no text or symbols visible)

Dust collector hose:

Mount extractor hose to the chip container (2) fitting on the casing using hose clamp (1).

Fix the hose coupling (3) on the other end of the extractor hose using a hoseclamp (4).

Close-up of a coiled spring or hose component with labeled parts 1 and 2 (no text or symbols beyond labels)

Close-up of a black corrugated cable with a wire and labeled components (no text or symbols beyond labels)

15 OPERATION

Device to be operated in a perfect state only. Inspect the device visually every time it is to be used. Check in particular the safety equipment, electrical controls, electric cables and screwed connection for damage and if tightened properly. Replace any damaged parts before operating the device.

15.1 Operation instructions

WARNING

Perform all machine settings with the machine being disconnected from the power supply!

H IN W E I S

• Place the machine next to the woodworking machine in a way that it will not interfere with your work!
• Start to work with the woodworking machine only until the dust collector has reached full speed!

15.2 Connection of dust collector to machine

Dust collector plug: ∅ 100mm

Ensure dust collector tubes to be composed of hardly inflammable material and antistatic.

The total distance between dust collector and dust collector plug of the machine shall not exceed 10 meters.

15.3 Switch unit

Press (I): turn on

Press (0): turn off

15.4 Switching on

• Check that extractor hose is attached firmly to the adapter of both vacuum extractor and woodworking machine.
• Check if chip container is tightened well.
• Start the dust collector by pressing the green "I".
• Now you can start the woodworking machine.

15.5 Switching off

• Switch off the woodworking machine
• Switch off the dust collector by pressing ,,0".

15.6 Emptying the chip container

The chip container shall be controlled on a regularly basis and emptied if necessary. Empty chip container when it is approximately 2/3 full.

• Attention: Disconnect from power supply!
• Release tightening strap
  • Take the chip container and dispose the content meeting environmental standards.
  • Fix the empty chip container onto the holding device and re-fix it.

16 MAINTENANCE

ATTENTION

Don't clean or do maintenance on the machine while it is still connected to the power supply:

Damages to machine and injuries might occur due to unintended switching on of the machine!

Therefore: Switch the machine off and disconnect it from the power supply be-fore any maintenance works or cleaning is carried out

The machine does not require extensive maintenance. If malfunctions and defects occur, let it be serviced by trained persons only.

Check regularly the condition of the security stickers. Replace them if required.

Check regularly the condition of the machine.

The good condition and perfect adjustment of the guiding rollers is essential for a smooth band guidance and a clean cut.

Store the machine in a closed, dry location.

NOTICE

Clean your machine regularly after every usage – it prolongs the machines lifespan and is a prerequisite for a safe working environment.

Repair jobs shall be performed by respectively trained professionals only!

16.1 Maintenance plan

• Clean regularly the filter bag to ensure its filter capacity.
• You should check the dust collector hood regularly for deposits that cumulate especially on the protective fence and clean if necessary. Failure to do so will result in lower suction capacity and motor overload.
• Do not dismount the protective fence, it is a security component.

16.2 Cleaning

After each workshift the machine has to be cleaned. Remove chips and dust etc. with a suitable tool.

NOTICE

The usage of certain solutions containing ingredients damaging metal surfaces well as the use of scrubbing agents will damage the machine surface!

Clean the machine surface with a wet cloth soaked in a mild solution

16.3 Disposal

Do not dispose the machine in residual waste. Contact your local authorities for information regarding the available disposal options. When you buy at your local dealer for a replacement unit, the latter is obliged to exchange your old.

17 TROUBLE SHOOTING

BEFORE YOU START WORKING FOR THE ELIMINATION OF DEFECTS, DISCONNECT THE MACHINE FROM THE POWER SUPPLY.

Trouble	Possible cause	Solution
The magnetic support has no magnetic force	Switch defective	Repair switch
	Power supply is off	Repair power supply
	Fuse is defectivet	Change fuse
	Electric contactor is defective	Repair or change electric contactor
Dust emerges from	Leaking or blocked connections	Check connectionRemove blockages
	Filter bag is defective or incorrectly installed	Check bagsChange defective bags
Loud noise in the motor housing	Extracting of a big part	Switch of the machine, disconnect the machine and remove the part

MANY POTENTIAL SOURCES OF ERROR CAN BE CLEARED BY THE EXPERTLY CONNECTION TO THE ELECTRICITY GRID.

NO T ICE

Should you in necessary repairs not able to properly to perform or you have not the prescribed training for it always attract a workshop to fix the problem.

19 ERSATZTEILE / SPARE PARTS

With original ZIPPER spare parts you use parts that are attuned to each other shorten the installation time and elongate your machines lifespan.

IMPORTANT

The installation of other than original spare parts voids the warranty!

So you always have to use original spare parts

When you place a spare parts order please use the service formular you can find in the last chapter of this manual. Always take a note of the machine type, spare parts number and partname. We recommend to copy the spare parts diagram and mark the spare part you need.

You find the order address in the preface of this operation manual.

1	cable plug	1
2	M16 cable sleeve	1
3	waterproof switch set	1
4	left handle	1
5	M5 anti-loosing nut	3
6	M5×20cross pan head screw	3
7	right handle	1
8	inductor	2
9	capacitor	1
10	sponge cushion	1
11	sponge belt	3
12	rubber washer	2
13	M4x8cross pan head screw	9
14	treadle bar	2
15	carbon brush holder	2
16	carbon brush set	2
17	seat for brush holder	2
18	ø4 spring washer	1
19	ø5 serrated washer	1
20	M5×8cross pan head screw	4
21	motor housing	1
22	ø22 wave washer	1
23	stator	1
24	608 bearing	2
25	rotor	1
26	bearing washer	1
27	bearing sleeve	1
28	middle cover	1
29	Fan(一)	1
30	washer	2
31	Fan(二)	1
32	fan cap	1
33	ø6 big flat washer	1
34	M6 anti-loosing nut	5
35	paper bag	3
36	fastening ring	1
37	filter	1
38	pulling ring	1
39	cover	1
40	ST5.5x18cross pan head self tapping screw	3
41	rubber ring	1
42	dust collecting bucket	1
43	ø6 flat washer	8
44	dust outlet	1
45	M6x15 cross pan head screw	4
46	fastening ring	1
47	extraction hose	1
48	adaptor	1

21 GEWÄHRLEISTUNG

1.) Gewährleistung:

Company ZIPPER Maschinen GmbH grants for mechanical and electrical components a warranty period of 2 years for amateur use; and warranty period of 1 year for professional use, starting with the purchase of the final consumer. In case of defects during this period, which are not excluded by paragraph 3, ZIPPER will repair or replace the machine at its own discretion.

2.) Report:

In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer has to report in written form the occurred defect to ZIPPER. If the warranty claim is legitimate, ZIPPER will pick up the defective machine from the dealer. Returned shippings by dealers which have not been coordinated with ZIPPER, will not be accepted and refused.

3.) Regulations:

a) Warranty claims will only be accepted, when a copy of the original invoice or cash voucher from the trading partner of ZIPPER is enclosed to the machine. The warranty claim expires if the accessories belonging to the machine are missing.
b) The warranty does not include free checking, maintenance, inspection or service works on the machine. Defects due to incorrect usage of the final consumer or his dealer will not be accepted as warranty claims either. Some examples: usage of wrong fuel, frost damages in water tanks, leaving fuel in the tank during the winter, etc.
c) Defects on wear parts are excluded, e.g. carbon brushes, collection bags, knives, cylinders, cutting blades, clutches, sealings, wheels, saw blades, splitting crosses, riving knives, riving knife extensions, hydraulic oils, oil/air/fuel filters, chains, spark plugs, sliding blocks, etc.
d) Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or technical manipulations by not authorized workshops or by the customer himself, usage of non-original ZIPPER spare parts or accessories.
e) After inspection by our qualified personnel, resulted costs (like freight charges) and expenses for not legitimated warranty claims will be charged to the final customer or dealer.
f) In case of defective machines outside the warranty period, we will only repair after advance payment or dealer's invoice according to the cost estimate (incl. freight costs) of ZIPPER.
g) Warranty claims can only be granted for customers of an authorized ZIPPER dealer who directly purchased the machine from ZIPPER. These claims are not transferable in case of multiple sales of the machine.

4.) Claims for compensation and other liabilities:

The liability of company ZIPPER is limited to the value of goods in all cases. Claims for compensation because of poor performance, lacks, damages or loss of earnings due to defects during the warranty period will not be accepted. ZIPPER insists on its right to subsequent improvement of the machine.

Product experience form

We observe the quality of our delivered products in the frame of a Quality Management policy.

Your opinion is essential for further product development and product choice. Please let us know about your:

• Impressions and suggestions for improvement.
• experiences that may be useful for other users and for product design
• Experiences with malfunctions that occur in specific operation modes

We would like to ask you to note down your experiences and observations and send them to us via FAX, E-Mail or by post:

Erworben von / purchased from:

E-Mail/ e-mail:

Please describe amongst others in the problem: What has cause the problem/defect, what was the last activity before you noticed the problem/defect? For electrical problems: Have you had checked you electric supply and the machine already by a certified electrician?

3. Bitte beachten

/ Additional information

INCOMPLETELY FILLED SERVICE FORMS CANNOT BE PROCESSED! FOR GUARANTEE CLAIMS PLEASE ADD A COPY OF YOUR ORIGINAL SALES / DELIVERY RECEIPT OTHERWISE IT CANNOT BE ACCEPTED. FOR SPARE PART ORDERS PLEASE ADD TO THIS SERVICE FORM A COPY OF THE RESPECTIVE EXPLODED DRAWING WITH THE REQUIRED SPARE PARTS BEING MARKED CLEARLY AND UNMISTAKABLE. THIS HELPS US TO IDENTIFY THE REQUIRED SPARE PARTS FASTLY AND ACCEL- LERATES THE HANDLING OF YOUR INQUIRY.