704-48205-P1 - Remote control Vevor - Free user manual and instructions

USER MANUAL 704-48205-P1 Vevor

Technical Support and E-Warranty Certificate www.vevor.com/support

OUTBOARD REMOTE CONTROLBOX

MODEL:704-48205-P1

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VEVOR®

TOUGH TOOLS, HALF PRICE

OUTBOARDREMOTE

CONTROLBOX

Technical line drawing of a mechanical device with lever and base (no text or symbols)

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This is the original instruction, please read all manual instructions carefully before operating. VEVOR reserves a clear interpretation of o user manual. The appearance of the product shall be subject to the product you received. Please forgive us that we won't inform you ag there are any technology or software updates on our product.

NOTICE

This remote control box is so designed that both shift and throttle can be actuated by operating a remote control lever. For a correct operation and installation of the remote control box, please read this manual carefully and thoroughly. Explanations will be made based on a push-to-open throttle type equipped with the power trim and tilt switch.

Particularly important information is distinguished in this manual by the following notations.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

AWARNING

Failure to follow WARNING instructions could result in severe injury or death to the machine operator, a bystander, or a person inspecting or repairing the remote control box.

The twin remote control box are used as a base for the explanations and illustrations in this manual. Therefore, some items may not apply to every model.

CAUTION:

A CAUTION indicates special precautions that must be taken to avoid damage to the remote control box.

NOTE:

A NOTE provides key information to make procedures easier or clearer.

Specifications given in this manual may be subject to change without notice.

MAIN COMPONENTS OF SINGLE ENGINE TYPE

Remote control box for single engine

Technical diagram of a handheld device with numbered parts labeled 1 through 6, showing wiring and component layout.

Technical diagram showing numbered components of a mechanical or electrical component with numbered labels 7 through 15.

STANDARD

Technical line drawing of a mechanical lever assembly (no text or symbols)

① Power trim and tilt switch
② Grip
③ Control lever
④ Free accelerator button
⑤ Cover
⑥ Throttle friction adjuster

NOTE:

Depending on the specification, some models are not equipped with the power trim and tilt switch.

Part list

No	Components	Picture	Qty
7	Circlip		2
8	Cable Joint		2
9	Grommet		1
10	Washer(6)		4
11	Nut(M5)		4
12	Screw(M5*30)		5
13	Packing		1
14	Manual		1
15	Copper Nut(M5)		1
16	Plastic mounting block 1		1
17	Plastic mounting block 2		1

NOTE:

Depending on the specification, some models are not equipped with the power trim and tilt switch.

Forward (35°) Shift Neutral N Shift Reverse (35°) F R Throttle (90°) Throttle (100°) ① (77°)

Full closed Free accelerator Full open

Forward and reverse

To shift into forward and reverse, rotate the control lever downward about 35 (detent position) to the F side and R side, respectively. When the control lever is further rotated downward, the throttle opens.

① Throttle adjustable range

Free accelerator

Set the control lever to neutral (N) and while pushing the free accelerator button, rotate the control lever. The throttle can be opened without shifting into any gear.

NOTE:

The control lever must be rotated more than 35° from neutral; otherwise, the throttle cannot be opened.

CAUTION:

• It is impossible to operate the free accelerator button unless the control lever is in neutral.
• After operating the free accelerator button, set the control lever to neutral (N), and the free accelerator button will move automatically to its set position so that it can be freely turnend to forward and reverse.

UP DN

1 DN UP

SINGLE TWIN

SINGLE ①

Power trim and tilt switch

The power trim and tilt switch is attached to the control lever grip and twin cover. Pushing it UP trims up and tilts up the engine, and pushing it DOWN trims down and tilts down the engine.

NOTE:

• When operating the remote control boxes for twin engines, the power trim and tilt switch on the control lever grip is interlocked with both engines.
• While the switch button is being pressed, the trim/tilt motor turns and adjusts the engine mounting angle. When the switch button is released, the engine will stop in its position.

1 Remote control box for twin-engine

Start-in-gear protection device

WARNING

This control will provide startin gearprotection meeting U.S.C.G requirements of CFR 183, SUBPARTL.

WARNING

Ensure shift controls in neutral before starting motor.

This feature permits the engine to be started only when it is in neutral. Always select neutral before starting the engine.

Controllever friction adjustment

On this remote control box, control lever friction is adjustable in the following manner:

1. By turning in or out the throttle friction screw at the rear of the remote control box, the stiffness of the controlever can be adjusted. Turning the adjusting screw to the right makes the control lever stiff to turn, and turning it to the left makes the lever easier to turn.

① Adjusting screw

STANDARD

STANDARD

SINGLE

Technical diagram showing mechanical assembly with labeled parts and a compass-like view of the component.

Throttle opening adjustment

The remote control box is capable of adjusting the throttle opening in the following manner:

1. Loosen the screws securing the cover and remove it from the body.

2. Loosen the locknut, and adjust the throttle opening by turning the stopper bolt. Turning the bolt clockwise decreases the throttle opening.

Turning the bolt counterclockwise increases the throttle opening.

① Stopper bolt on the reverse side
② Stopper bolt on the forward side
③ Lock nut

CAUTION:

Do not allow the stopper bolt to project 8 mm (0.3 in) or more from the nut surface. Otherwise, the stopper contacts the cover.

1. After adjusting, tighten the locknut.

TIGHTENING TORQUE:

5-8 Nm (50-80 kgf·cm, 3.6-5.8 ft·lb)

1. Secure the cover to the body with the screws.

Steering wheel Minimum 50 mm (1.97 in) Obstruction 212 mm (8.35 in) R. Minimum 200 mm (7.87 in)

WARNING

Incorrect selection or installation of a remote control may result in sudden and unexpected loss of control, thus resulting in a serious accident. Please consult your Yamaha dealer.

Remote control box position

Select the proper position for the remote control box, and stick the template on the selected position, then drill hole through it. When selecting the control box position, keep the following in mind:

1. The remote control box should be set in a position in which it does not obstruct the operations of the control lever and switches. Make sure there is no obstruction on the path of the remote control cables.
2. AI bw a space so that the bottom of the remote control box does not contact any other parts.
3. Provide a space so that the remote control cables can be routed without bending sharply. The radius of a cable bend should be more than 200 mm (7.87 in).

CAUTION:

Sharp bends (less than 200 mm (7.87 in) in radius) of the cables will obstruct a smooth movement of the cables and shorten cable life.

Line drawing of a device with two views showing internal components (no text or symbols)

Installing the remote control cables

CAUTION:

Cable connection should be started first from the remote control box side. If started from the engine side, cable adjustment will be impossible in some cases.

NOTE:

Use the genuine YAMAHA cables.

1. Loosen the screws securing the cover and remove it from the body.
2. Loosen the three screws securing the two remote control boxes and put the remote control boxes apart.

Technical diagram of a mechanical component with labeled parts ① and reference lines

① Screw

Technical diagram of a mechanical component with numbered parts and connection lines

1. Loosen the five screws and remove the mounting flange, packing, and back plate.

NOTE:

The mounting flange on the back plate side should be removed.

① Mounting flange
② Back plate
③ Screws

Technical diagram showing three labeled mechanical components with an inset view of a connector labeled A.

1. Screw the cable joint on to the remote control cable up to point "A" (11mm), and tighten the lock nuts. Before installing the cable joints, apply the water-resistant grease (Yamaha Grease A) to the threaded holes in the cable joints.

① Remote control cable
② Lock nut
③ Cable joint

TIGHTENING TORQUE:

1.5–1.8 Nm (15–18 kgf·cm, 1.1–1.3 ft·lb)

Technical diagram of a mechanical assembly with numbered components for identification

1. Insert the shift cable into the housing clamp so that the groove on its end fits over the ridge in the clamp. Fit the cable joint over the pin on the end of the shift arm, and lock it with the circlip.

① Shift arm
② Circlip
③ Shift cable
④ Clamp groove
⑤ Grommet

Throttle cable Grommet Shift cable

1. Fit the grommet in the clamp groove.

Technical diagram of a mechanical assembly with numbered components labeled ①, ②, and ③

1. Connect the throttle cable to the throttle arm in the same manner.

① Circlip
② Throttle cable
③ Shift cable

Technical diagram of a mechanical device with numbered components and connection lines

1. Hold the back plate and mounting flange firmly with the five screws, and fit the packing in place.

① Mounting flange
② Back plate
③ Screws

Technical diagram of a mechanical component with labeled parts 1 and reference lines

1. Secure the two remote control boxes with the three screws.

① Screw

Technical diagram of a mechanical component with numbered parts labeled 1 through 6

1. After installing the remote control cables, temporarily secure the remote control boxes to the predetermined position with the screws and nuts.

① Packing
② Remote control box
③ Screw
④ Hull
⑤ Washer
⑥ Nut

Technical line drawing of a mechanical assembly with screws and mounting brackets (no text or symbols)

1. Peel the paper off the back of packing, and adhere the packing to the boat hull so that the holes in the packing align with the remote control box mounting screw holes in the hull.

F N R Shift cable N F R

CONNECTING THE REMOTE CONTROL CABLE TO THE ENGINE

Checkpoints of cable joint

Shift:

Operate the control lever a few times and check to see that the shift lever on the engine side moves correctly.

Throttle:

Operate the control lever a few times and make sure that when it is returned to the neutral position the throttle lever on the engine side is set to the full-closed position.

CLOSE OPEN THROTTLE CABLE CLOSE OPEN

Free accelerator:

Push the free accelerator button, and turn the control lever downward until it stops, then make sure that when it is returned to the neutral position, the free accelerator button is automatically reset

Adjustment of cable joint

Adjust the cable joints on the engine side when the above checkpoints do not operate correctly.

CAUTION:

The cable joints on the engine side must be screwed onto the remote control cables at least 8 mm (0.3 in).

Adjust the cable joint on the remote control side if the adjustment cannot be made only on the engine side.

8mm(0.31in)

1. After connecting the cables to the engine, move the control lever from lock to lock several times and check for good operation of the engine and remote control box.

2. Firmly secure the remote control box (which is temporarily held with the screws) to the hull.

CAUTION:

Check that the cables are not sharply bent (less than 200 mm (7.87 in) in radius) or unnecessarily bent. (The number of bends should be minimized.) Also, check that no portions of the cables are clamped so hard as to deform the cable outers.

1. Secure the cover to the body with the screws.

CHANGE FROM THE PUSH-TO-OPEN THROTTLE TYPE TO THE PULL-TO-OPEN THROTTLE TYPE

The remote control box permits the change from the push-to-open throttle type to the pull-to-open type by changing some of the parts positions.

This manual discusses the procedure for changing from the push-to-open throttle type to the pull-to-open type.

Therefore, if it has to be changed from the pull-to-open type to the push-to-open type, simply reverse the procedure.

CAUTION:

When reinstalling parts, apply the water-resistant grease (Yamaha Grease A) to moving paths and contact surfaces of parts.

Technical diagram of a mechanical device with numbered components and connection lines

1. Remove the cover from the body.
2. Loosen the five screws and remove the mounting flange, packing and back plate.

① Mounting flange
② Back plate
③ Screws

Technical diagram of a mechanical assembly with labeled components ① and ②

1. Remove the four screws and remove the dwell plate retainer.

① Dwell plate retainer
② Screws

1. Remove the circlips and remove the dwell plate. Position the throttle arm assembly so that it turns downward.

Technical diagram of a mechanical assembly with numbered components, likely a valve or clamp mechanism.

① Roller
② Dwell plate
③ Throttle arm assembly
④ Circlip

1 2 3 4 ① ② ③ ④

Technical diagram of a mechanical assembly with numbered components and dashed lines indicating internal features.

1. Remove the two screws and remove the throttle lever assembly. Position the throttle lever assembly so that it faces downward and secure it with the two screws.

TIGHTENING TORQUE: 5–8 Nm (50–80 kgf·cm, 3.6–5.8 ft·lb)

1 Push-to-open throttle type
2 Pull-to-open throttle type

① Roller
② Throttle lever assembly
③ Stopper
④ Screws

1. Align both the cam groove (for pull-to-open) in the dwell plate and the roller in the throttle lever assembly with the specific position, and lock the throttle arm assembly and dwell plate with the circlip.

NOTE: ____ Make sure the circlip are correctly fitted in place.

① Groove for push-to-open
② Groove for pull-to-open
③ Dwell plate
④ Roller
⑤ Throttle arm assembly

1. Secure the dwell plate retainer with the four screws.
2. Install the mounting flange, back plate with the five screws.

NOTE: When installing the back plate, use care so that the wire harness is not pinched.

1. Install the cover on the body.

VERIFYING CORRECT OPERATION

Be sure to verify that the remote control box operates correctly after installation.

1. Follow the procedure for starting the engine and verify that the engine starts properly.
2. Pull the lanyard to remove the lock plate from the engine stop lanyard switch and verify that the engine stops.

NOTE: If the remote control box fails to operate correctly, verify that the installation procedure was followed properly.

To ensure a longer life of the remote control box, be sure to take the following steps when storing it for a long period of time.

1. Remove the cable joints and apply water-resistant grease (Yamaha grease A) to the thread portion of the inner cable.
2. Also apply water-resistant grease (Yamaha grease A) to inner parts of the remote control box, particularly to contact surfaces of moving parts. If any rust is found, remove it and apply the grease.
3. Avoid bending the cables into a loop as much as possible. But if they have to be looped, the loop diameter should be more than one meter (40 in).
4. Select a dry place for storage.

SWITCH PANEL MOUNTING

1 YAMAHA 5.6 mm(0.22 in) 24.3 mm (0.95 in) 93 mm (3.66 in) 44.5 mm (1.75 in) 25.5 mm(1.0 in) 51 mm(2.0 in)

WARNING

When installing or removing electrical parts, be sure to disconnect the battery wires from the battery terminals. When connecting the battery wires to the battery terminals, be sure to turn off the main switch and remove the switch key. Otherwise you may receive an electric shock, or sparks may ignite the fuel causing an explosion.

CAUTION:

Install the switch panel onto the dashboard. Select a location allowing easy access from the helmsman's seat. If the boat has no dashboard, the switch panel should be installed in a location protected from water spray.

2 YANAKA 24.25 mm (0.95 in) 5.6 mm(0.22 in) 93 mm (3.66 in) 25.9 mm (1.02 in) 128 mm(5.04 in)

1 Switch panel for single engine
2 Switch panel for twin engine

1. Cut a hole in the instrument panel as indicated in this mounting diagram. Using a 2-1/16-inch hole saw, make holes and then cut out the center portion as shown.
2. Connect the wire harness to the switch panel assembly, and pass it back through the hole.
3. Secure the switch panel assembly to the instrument panel with the bind screws, washers and nuts.

Twin engine
without choke switch

Y Sb W L R G P Lg Br B P Y W P B Br G R L L R G Sb R Lg Br R Sb Sb Br B Sb R Lg Br R Sb YAMARA B V V G R V V G R B Y Y G R B 53 B Black Br Brown G Green L Blue Lg Light green P Pink R Red Sb Sky blue W White Y Yellow

Symbol of a trash bin with crossed lines and a blank rectangular base (no text or numbers)

CORRECT DISPOSAL

This product is subject to the provision of european Directive2012/19/EU. The symbol showing a wheeliebin crossed through indicates that the product requires separaterefuse collection in the EuropeanUnion. This applies to the product and all accessories marked with this symbol. Productsmarked as such may not be discarded with normal domestic waste, but must be taken to acollectionpoint for recycling electrical and electronic devices.

Address: Baoshanqu Shuangchenglu 803long 11hao 1602A-1609shi Shanghai Imported to AUS: SIHAO PTY LTD.1 ROKEVA STREETEASTWOOD NSW 2122

Australia Imported to USA: Sanven Technology Ltd. Suite 250, 9166 Anaheim Place, Rancho Cucamonga, CA 91730

EC REP : SHUNSHUN GmbH.

Römeräcker 9 Z2021,76351 Linkenheim-Hochstetten, Germany

Tel: [phone] [e-mail]

UK REP : Pooledas Group Ltd

Unit 5 Albert Edward House, The Pavilions Preston, United Kingdom

Tel: [phone] [e-mail]

VEVOR®

TOUGH TOOLS, HALF PRICE

Technical Support and E-Warranty Certificate

www.vevo r.com /sup port

VEVOR®

TOUGH TOOLS, HALF PRICE

OU AUSSI OARDREMO TE

BOÎTIER DE COMMANDE

MODÈLE : 704-48205-P1

Line drawing of a mechanical lever mechanism (no text or symbols)

BESOIN D'AIDE ? AVEC TAC TUS !

Technical diagram of a handheld device with numbered parts labeled 1 through 6

12 :deux

Kunji]

STANDARD

Technical line drawing of a mechanical device with lever and base (no text or symbols)

CÉLIBATAIRE DOUBLE

Pure mechanical component diagram without any text, numbers, or symbols

STANDARD

Illustration of a hand using a tool to press or install a mechanical component, with arrows indicating motion (no text or symbols present)

SINGLE

Simple line drawing of a device with a button and scroll (no text or symbols)

Diagram showing two hand positions of a device with a handle, no text or symbols present

Technical diagram showing mechanical assembly with numbered components and directional arrows indicating motion or flow

N R ① ② F D50 D51

Throttle opening adjustment

The remote control box is capable of adjusting the throttle opening in the following manner:

1. Loosen the screws securing the cover and remove it from the body.
2. Loosen the locknut, and adjust the throttle opening by turning the stopper bolt. Turning the bolt clockwise decreases the throttle opening.
   Turning the bolt counterclockwise increases the throttle opening.
   ① Stopper bolt on the reverse side
   ② Stopper bolt on the forward side
   ③ Lock nut

CAUTION:

Do not allow the stopper bolt to project 8 mm (0.3 in) or more from the nut surface. Otherwise, the stopper contacts the cover.

1. After adjusting, tighten the locknut.

TIGHTENING TORQUE:

5–8 Nm (50–80 kgf·cm, 3.6–5.8 ft·lb)

Secure the cover to the body with the screws.

INSTALLATION DU BOÎTIER DE TÉLÉCOMMANDE

Volant Minimum 50 mm (1,97 po) Obstruction 212 millimètres (8 35 pouces) A. Minimum 200 mm (7,87 po)

Guang, : 3 =,...-(

Technical diagram of a mechanical device with numbered components and connection lines

1. Loosen the five screws and remove the mounting flange, packing, and back plate.

NOTE:

The mounting flange on the back plate side should be removed.

① Mounting flange
② Back plate
③ Screws

Technical diagram showing three labeled components (①, ②, ③) of a mechanical or electrical connector with an inset showing a component labeled A.

1. Screw the cable joint on to the remote control cable up to point "A" (11mm), and tighten the lock nuts. Before installing the cable joints, apply the water-resistant grease (Yamaha Grease A) to the threaded holes in the cable joints.

① Remote control cable
② Lock nut
③ Cable joint

TIGHTENING TORQUE:

1.5–1.8 Nm (15–18 kgf·cm, 1.1–1.3 ft·lb)

Technical diagram of a mechanical assembly with numbered components for identification

1. Insert the shift cable into the housing clamp so that the groove on its end fits over the ridge in the clamp. Fit the cable joint over the pin on the end of the shift arm, and lock it with the circlip.

① Shift arm
② Circlip
③ Shift cable
④ Clamp groove
⑤ Grommet

Throttle cable Grommet Shift cable

1. Fit the grommet in the clamp groove.

Technical diagram of a mechanical assembly with numbered components labeled ①, ②, and ③

1. Connect the throttle cable to the throttle arm in the same manner.

① Circlip
② Throttle cable
③ Shift cable

Technical diagram of a mechanical device with numbered components and connecting lines indicating assembly or connection points.

1. Hold the back plate and mounting flange firmly with the five screws, and fit the packing in place.

① Mounting flange
② Back plate
③ Screws

① ① ①

1. Secure the two remote control boxes with the three screws.

① Screw

Technical diagram of a mechanical component with numbered parts labeled 1 through 6

1. After installing the remote control cables, temporarily secure the remote control boxes to the predetermined position with the screws and nuts.

① Packing
② Remote control box
③ Screw
④ Hull
⑤ Washer
⑥ Nut

INSTALLING THE REMOTE CONTROL BOX

Technical line drawing of a mechanical component with screws and mounting holes (no text or symbols)

1. Peel the paper off the back of packing, and adhere the packing to the boat hull so that the holes in the packing align with the remote control box mounting screw holes in the hull.

F N R Shift cable N F R

CONNECTING THE REMOTE CONTROL CABLE TO THE ENGINE

Checkpoints of cable joint

Shift:

Operate the control lever a few times and check to see that the shift lever on the engine side moves correctly.

Throttle:

Operate the control lever a few times and make sure that when it is returned to the neutral position the throttle lever on the engine side is set to the full-closed position.

CLOSE OPEN OPEN Throttle cable CLOSE OPEN

Free accelerator:

Push the free accelerator button, and turn the control lever downward until it stops, then make sure that when it is returned to the neutral position, the free accelerator button is automatically reset.

Adjustment of cable joint

Adjust the cable joints on the engine side when the above checkpoints do not operate correctly.

CAUTION:

The cable joints on the engine side must be screwed onto the remote control cables at least 8 mm (0.3 in).

Adjust the cable joint on the remote control side if the adjustment cannot be made only on the engine side.

8mm(0.31in)

1. After connecting the cables to the engine, move the control lever from lock to lock several times and check for good operation of the engine and remote control box.
2. Firmly secure the remote control box (which is temporarily held with the screws) to the hull.

CAUTION:

Check that the cables are not sharply bent (less than 200 mm (7.87 in) in radius) or unnecessarily bent. (The number of bends should be minimized.) Also, check that no portions of the cables are clamped so hard as to deform the cable outers.

1. Secure the cover to the body with the screws.

CHANGEMENT DE LA MANETTE DES GAZ POUSSER POUR OUVRIR TYPE AU TYPE D'ACCÉLÉRATEUR À TIRER POUR OUVRIR

Technical diagram of a mechanical device with numbered components and connection lines

Technical diagram of a mechanical linkage system with labeled components ① and ②

Technical diagram of a mechanical device with numbered components and internal structure annotations

Technical diagram of a mechanical assembly with numbered components and dashed lines indicating internal features.

1. Remove the two screws and remove the throttle lever assembly. Position the throttle lever assembly so that it faces downward and secure it with the two screws.

TIGHTENING TORQUE: 5–8 Nm (50–80 kgf·cm, 3.6–5.8 ft·lb)

1 Push-to-open throttle type
2 Pull-to-open throttle type

① Roller
② Throttle lever assembly
③ Stopper
④ Screws

1. Align both the cam groove (for pull-to-open) in the dwell plate and the roller in the throttle lever assembly with the specific position, and lock the throttle arm assembly and dwell plate with the circlip.

NOTE:

Make sure the circlip are correctly fitted in place.

① Groove for push-to-open
② Groove for pull-to-open
③ Dwell plate
④ Roller
⑤ Throttle arm assembly

1. Secure the dwell plate retainer with the four screws.
2. Install the mounting flange, back plate with the five screws.

NOTE:

When installing the back plate, use care so that the wire harness is not pinched.

1. Install the cover on the body.

VERIFYING CORRECT OPERATION

Be sure to verify that the remote control box operates correctly after installation.

1. Follow the procedure for starting the engine and verify that the engine starts properly.
2. Pull the lanyard to remove the lock plate from the engine stop lanyard switch and verify that the engine stops.

NOTE:

If the remote control box fails to operate correctly, verify that the installation procedure was followed properly.

NOTES ON STORAGE

To ensure a longer life of the remote control box, be sure to take the following steps when storing it for a long period of time.

1. Remove the cable joints and apply water-resistant grease (Yamaha grease A) to the thread portion of the inner cable.
2. Also apply water-resistant grease (Yamaha grease A) to inner parts of the remote control box, particularly to contact surfaces of moving parts. If any rust is found, remove it and apply the grease.
3. Avoid bending the cables into a loop as much as possible. But if they have to be looped, the loop diameter should be more than one meter (40 in).
4. Select a dry place for storage.

SWITCH PANEL MOUNTING

1 YAMA8 5.6 mm(0.22 in) 24.3 mm (0.95 in) 93 mm (3.66 in) 44.5 mm (1.75 in) 2-1/8 in 54 25.5 mm(1.0 in) 51 mm(2.0 in)

WARNING

When installing or removing electrical parts, be sure to disconnect the battery wires from the battery terminals. When connecting the battery wires to the battery terminals, be sure to turn off the main switch and remove the switch key. Otherwise you may receive an electric shock, or sparks may ignite the fuel causing an explosion.

CAUTION:

Install the switch panel onto the dashboard. Select a location allowing easy access from the helmsman's seat. If the boat has no dashboard, the switch panel should be installed in a location protected from water spray.

1 Switch panel for single engine
2 Switch panel for twin engine

1. Cut a hole in the instrument panel as indicated in this mounting diagram. Using a 2-1/16-inch hole saw, make holes and then cut out the center portion as shown.
2. Connect the wire harness to the switch panel assembly, and pass it back through the hole.
3. Secure the switch panel assembly to the instrument panel with the bind screws, washers and nuts.

2 YENKA 5.6 mm(0.22 in) 24.25 mm (0.95 in) 93 mm (3.66 in) 128 mm(5.04 in) 25.9 mm (1.02 in)

YAMAHA connaelline B Black Br Brown G Green L Blue Lg Light green P Pink R Red Sb Sky blue W White Y Yellow

Y Sb W L R C P Lg Br B P W Y P B Br G R L L R G Sb R Lg Br R Sb Br Br Br Br Sb R Lg Br R Sb Br Br Br YAMANA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENA YAMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMOUTMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENATMENAT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT MENEUT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT CLENT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUT TCENUN TCENUN TCENUN TCENUN TCENUN TCENUN TCENUN TCENUN TCENUN TCENUN TCENUN TCENUN TCENUN TCENUN TCENUN TCENUN TCENUN TCENUN TCENUN TCENUN TCENUN TCENUN TCENUN TCENUN TCENUN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIN TCENIT NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTE NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NTP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP NFP Sb SKy blue W White Y Yellow

Symbol of a trash bin with crossed lines indicating no waste, and a solid black rectangle below (no text or labels)

ÉLIMINATION CORRECTE

Line drawing of a mechanical lever mechanism (no text or symbols)

BRAUCHEN SIE HILFE? MIT TAC TUS!

Technical diagram of a handheld device with numbered parts labeled 1 through 6, showing wiring and component layout.

Qi 15

12 :zwei

Kunji]

STANDARD

Technical line drawing of a mechanical device with lever and base (no text or symbols)

Pure mechanical component diagram without any text, numbers, or symbols

STANDARD

Illustration of a hand using a tool to press or install a mechanical component, with arrows indicating motion (no text or symbols present)

SINGLE

Simple line drawing of a device with a button and scroll (no text or symbols)

Diagram showing two hand positions of a device with a handle, no text or symbols present

Technical diagram of a mechanical assembly with numbered components and directional arrows indicating motion or flow.

N R ① ② F D50 D51

Throttle opening adjustment

The remote control box is capable of adjusting the throttle opening in the following manner:

1. Loosen the screws securing the cover and remove it from the body.
2. Loosen the locknut, and adjust the throttle opening by turning the stopper bolt. Turning the bolt clockwise decreases the throttle opening.
   Turning the bolt counterclockwise increases the throttle opening.
   ① Stopper bolt on the reverse side
   ② Stopper bolt on the forward side
   ③ Lock nut

CAUTION:

Do not allow the stopper bolt to project 8 mm (0.3 in) or more from the nut surface. Otherwise, the stopper contacts the cover.

1. After adjusting, tighten the locknut.

TIGHTENING TORQUE:

5–8 Nm (50–80 kgf·cm, 3.6–5.8 ft·lb)

Secure the cover to the body with the screws.

ÿINSTALLATION DES FERNBEDIENUNGSKASTEN

Lenkrad Mindestens 50 mm (1,97 Zoll) Obstruction 212 mm (8 35 Zoll) A. Mindestens 200 mm (7,87 Zoll)

,W ab 1ÿ11, Stufe i

Guang, :ÿ3ÿ

Technical diagram of a mechanical device with numbered components and connecting lines indicating connections or assembly.

1. Loosen the five screws and remove the mounting flange, packing, and back plate.

NOTE:

The mounting flange on the back plate side should be removed.

① Mounting flange
② Back plate
③ Screws

Technical diagram showing three labeled components (①, ②, ③) of a mechanical or electrical connector with an inset showing a component labeled A.

1. Screw the cable joint on to the remote control cable up to point "A" (11mm), and tighten the lock nuts. Before installing the cable joints, apply the water-resistant grease (Yamaha Grease A) to the threaded holes in the cable joints.

① Remote control cable
② Lock nut
③ Cable joint

TIGHTENING TORQUE:

1.5–1.8 Nm (15–18 kgf·cm, 1.1–1.3 ft·lb)

Technical diagram of a mechanical assembly with numbered components for identification

1. Insert the shift cable into the housing clamp so that the groove on its end fits over the ridge in the clamp. Fit the cable joint over the pin on the end of the shift arm, and lock it with the circlip.

① Shift arm
② Circlip
③ Shift cable
④ Clamp groove
⑤ Grommet

Throttle cable Grommet Shift cable

1. Fit the grommet in the clamp groove.

Technical diagram of a mechanical assembly with numbered components labeled ①, ②, and ③

1. Connect the throttle cable to the throttle arm in the same manner.

① Circlip
② Throttle cable
③ Shift cable

Technical diagram of a mechanical device with numbered components and connecting lines indicating assembly or connection points.

1. Hold the back plate and mounting flange firmly with the five screws, and fit the packing in place.

① Mounting flange
② Back plate
③ Screws

① ① ①

1. Secure the two remote control boxes with the three screws.

① Screw

Technical diagram of a mechanical component with numbered parts labeled 1 through 6

1. After installing the remote control cables, temporarily secure the remote control boxes to the predetermined position with the screws and nuts.

① Packing
② Remote control box
③ Screw
④ Hull
⑤ Washer
⑥ Nut

INSTALLING THE REMOTE CONTROL BOX

Technical line drawing of a mechanical component with screws and mounting brackets (no text or symbols)

1. Peel the paper off the back of packing, and adhere the packing to the boat hull so that the holes in the packing align with the remote control box mounting screw holes in the hull.

F N R Shift cable N F R

CONNECTING THE REMOTE CONTROL CABLE TO THE ENGINE

Checkpoints of cable joint

Shift:

Operate the control lever a few times and check to see that the shift lever on the engine side moves correctly.

Throttle:

Operate the control lever a few times and make sure that when it is returned to the neutral position the throttle lever on the engine side is set to the full-closed position.

CLOSE OPEN OPEN Throttle cable CLOSE OPEN

Free accelerator:

Push the free accelerator button, and turn the control lever downward until it stops, then make sure that when it is returned to the neutral position, the free accelerator button is automatically reset.

Adjustment of cable joint

Adjust the cable joints on the engine side when the above checkpoints do not operate correctly.

CAUTION:

The cable joints on the engine side must be screwed onto the remote control cables at least 8 mm (0.3 in).

Adjust the cable joint on the remote control side if the adjustment cannot be made only on the engine side.

8mm(0.31in)

1. After connecting the cables to the engine, move the control lever from lock to lock several times and check for good operation of the engine and remote control box.
2. Firmly secure the remote control box (which is temporarily held with the screws) to the hull.

CAUTION:

Check that the cables are not sharply bent (less than 200 mm (7.87 in) in radius) or unnecessarily bent. (The number of bends should be minimized.) Also, check that no portions of the cables are clamped so hard as to deform the cable outers.

1. Secure the cover to the body with the screws.

Technical diagram of a mechanical device with numbered components and connection lines

Technical diagram of a mechanical linkage system with labeled components ① and ②

Technical diagram of a mechanical device with numbered components and internal structure annotations

Technical diagram of a mechanical assembly with numbered components and dashed lines indicating internal features.

1. Remove the two screws and remove the throttle lever assembly. Position the throttle lever assembly so that it faces downward and secure it with the two screws.

TIGHTENING TORQUE: 5–8 Nm (50–80 kgf·cm, 3.6–5.8 ft·lb)

1 Push-to-open throttle type
2 Pull-to-open throttle type

① Roller
② Throttle lever assembly
③ Stopper
④ Screws

1. Align both the cam groove (for pull-to-open) in the dwell plate and the roller in the throttle lever assembly with the specific position, and lock the throttle arm assembly and dwell plate with the circlip.

NOTE:

Make sure the circlip are correctly fitted in place.

① Groove for push-to-open
② Groove for pull-to-open
③ Dwell plate
④ Roller
⑤ Throttle arm assembly

1. Secure the dwell plate retainer with the four screws.

2. Install the mounting flange, back plate with the five screws.

NOTE: \_\_\_\_

When installing the back plate, use care so that the wire harness is not pinched.

1. Install the cover on the body.

VERIFYING CORRECT OPERATION

Be sure to verify that the remote control box operates correctly after installation.

1. Follow the procedure for starting the engine and verify that the engine starts properly.
2. Pull the lanyard to remove the lock plate from the engine stop lanyard switch and verify that the engine stops.

NOTE: \_\_\_\_

If the remote control box fails to operate correctly, verify that the installation procedure was followed properly.

NOTES ON STORAGE

To ensure a longer life of the remote control box, be sure to take the following steps when storing it for a long period of time.

1. Remove the cable joints and apply water-resistant grease (Yamaha grease A) to the thread portion of the inner cable.
2. Also apply water-resistant grease (Yamaha grease A) to inner parts of the remote control box, particularly to contact surfaces of moving parts. If any rust is found, remove it and apply the grease.
3. Avoid bending the cables into a loop as much as possible. But if they have to be looped, the loop diameter should be more than one meter (40 in).
4. Select a dry place for storage.

SWITCH PANEL MOUNTING

1 YAMA8 5.6 mm(0.22 in) 24.3 mm (0.95 in) 93 mm (3.66 in) 44.5 mm (1.75 in) 2-1/8 in 54 25.5 mm(1.0 in) 51 mm(2.0 in)

WARNING

When installing or removing electrical parts, be sure to disconnect the battery wires from the battery terminals. When connecting the battery wires to the battery terminals, be sure to turn off the main switch and remove the switch key. Otherwise you may receive an electric shock, or sparks may ignite the fuel causing an explosion.

CAUTION:

Install the switch panel onto the dashboard. Select a location allowing easy access from the helmsman's seat. If the boat has no dashboard, the switch panel should be installed in a location protected from water spray.

1 Switch panel for single engine
2 Switch panel for twin engine

1. Cut a hole in the instrument panel as indicated in this mounting diagram. Using a 2-1/16-inch hole saw, make holes and then cut out the center portion as shown.
2. Connect the wire harness to the switch panel assembly, and pass it back through the hole.
3. Secure the switch panel assembly to the instrument panel with the bind screws, washers and nuts.

2 YENKA 5.6 mm(0.22 in) 24.25 mm (0.95 in) 93 mm (3.66 in) 128 mm(5.04 in) 25.9 mm (1.02 in)

YAMAHA Apgscinkuig B Black Br Brown G Green L Blue Lg Light green P Pink R Red Sb Sky blue W White Y Yellow

Y Sb W L R C P Lg Br B P W Y P B Br G R L R Sb R Lg Br R Sb Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br B Black B Br Brown G Green L Blue Lg Light green P Pink R Red Sb Sky blue W White Y Yellow

Symbol of a trash bin with crossed lines indicating no waste or discharge, and a solid black rectangle below (no text or labels)

RICHTIGE ENTSORGUNG

REP: Pooledas Group Ltd

Line drawing of a mechanical lever device (no text or symbols)

NEEDHELP? CONTACTUS!

Technical diagram of a handheld device with numbered parts labeled 1 through 6

Qi ^15

10 11

12 .due

Kunji]

STANDARD

Technical line drawing of a mechanical lever assembly (no text or symbols)

(J) Power Trim e interruttore lltt

®Grip

SEPARARE ①

Pure mechanical component diagram without any text, numbers, or symbols

STANDARD

Illustration of a hand using a tool to press or install a mechanical component, with arrows indicating motion (no text or symbols present)

SINGLE

Simple line drawing of a device with a handle and circular button (no text or symbols)

Diagram showing two hand positions of a device with a handle, no text or symbols present

Technical diagram of a mechanical assembly with numbered components and directional arrows indicating motion or flow.

N R ① ② F D50 D51

Throttle opening adjustment

The remote control box is capable of adjusting the throttle opening in the following manner:

1. Loosen the screws securing the cover and remove it from the body.
2. Loosen the locknut, and adjust the throttle opening by turning the stopper bolt. Turning the bolt clockwise decreases the throttle opening.
   Turning the bolt counterclockwise increases the throttle opening.
   ① Stopper bolt on the reverse side
   ② Stopper bolt on the forward side
   ③ Lock nut

CAUTION:

Do not allow the stopper bolt to project 8 mm (0.3 in) or more from the nut surface. Otherwise, the stopper contacts the cover.

1. After adjusting, tighten the locknut.

TIGHTENING TORQUE:

5–8 Nm (50–80 kgf·cm, 3.6–5.8 ft·lb)

Secure the cover to the body with the screws.

Guang, :ÿ3ÿ

Technical diagram of a mechanical device with numbered components and connecting lines indicating connections or assembly.

1. Loosen the five screws and remove the mounting flange, packing, and back plate.

NOTE:

The mounting flange on the back plate side should be removed.

① Mounting flange
② Back plate
③ Screws

Technical diagram showing three labeled components (①, ②, ③) of a mechanical or electrical connector with an inset showing a component labeled A.

1. Screw the cable joint on to the remote control cable up to point "A" (11mm), and tighten the lock nuts. Before installing the cable joints, apply the water-resistant grease (Yamaha Grease A) to the threaded holes in the cable joints.

① Remote control cable
② Lock nut
③ Cable joint

TIGHTENING TORQUE:

1.5–1.8 Nm (15–18 kgf·cm, 1.1–1.3 ft·lb)

Technical diagram of a mechanical assembly with numbered components for identification

1. Insert the shift cable into the housing clamp so that the groove on its end fits over the ridge in the clamp. Fit the cable joint over the pin on the end of the shift arm, and lock it with the circlip.

① Shift arm
② Circlip
③ Shift cable
④ Clamp groove
⑤ Grommet

Throttle cable Grommet Shift cable

1. Fit the grommet in the clamp groove.

Technical diagram of a mechanical assembly with numbered components labeled ①, ②, and ③

1. Connect the throttle cable to the throttle arm in the same manner.

① Circlip
② Throttle cable
③ Shift cable

Technical diagram of a mechanical device with numbered components and connecting lines indicating assembly or connection points.

1. Hold the back plate and mounting flange firmly with the five screws, and fit the packing in place.

① Mounting flange
② Back plate
③ Screws

① ① ①

1. Secure the two remote control boxes with the three screws.

① Screw

Technical diagram of a mechanical component with numbered parts labeled 1 through 6

1. After installing the remote control cables, temporarily secure the remote control boxes to the predetermined position with the screws and nuts.

① Packing
② Remote control box
③ Screw
④ Hull
⑤ Washer
⑥ Nut

INSTALLING THE REMOTE CONTROL BOX

Technical line drawing of a mechanical component with screws and mounting brackets (no text or symbols)

1. Peel the paper off the back of packing, and adhere the packing to the boat hull so that the holes in the packing align with the remote control box mounting screw holes in the hull.

F N R Shift cable N F R

CONNECTING THE REMOTE CONTROL CABLE TO THE ENGINE

Checkpoints of cable joint

Shift:

Operate the control lever a few times and check to see that the shift lever on the engine side moves correctly.

Throttle:

Operate the control lever a few times and make sure that when it is returned to the neutral position the throttle lever on the engine side is set to the full-closed position.

CLOSE OPEN OPEN Throttle cable CLOSE OPEN

Free accelerator:

Push the free accelerator button, and turn the control lever downward until it stops, then make sure that when it is returned to the neutral position, the free accelerator button is automatically reset.

Adjustment of cable joint

Adjust the cable joints on the engine side when the above checkpoints do not operate correctly.

CAUTION:

The cable joints on the engine side must be screwed onto the remote control cables at least 8 mm (0.3 in).

Adjust the cable joint on the remote control side if the adjustment cannot be made only on the engine side.

8mm(0.31in)

1. After connecting the cables to the engine, move the control lever from lock to lock several times and check for good operation of the engine and remote control box.
2. Firmly secure the remote control box (which is temporarily held with the screws) to the hull.

CAUTION:

Check that the cables are not sharply bent (less than 200 mm (7.87 in) in radius) or unnecessarily bent. (The number of bends should be minimized.) Also, check that no portions of the cables are clamped so hard as to deform the cable outers.

1. Secure the cover to the body with the screws.

CAMBIO DALL'ACCELERATORE PUSH-TO-OPEN TIPO AL TIPO CON ACCELERATORE PULL-TO-OPEN

Technical diagram of a mechanical device with numbered components and connection lines

Technical diagram of a mechanical device with labeled components and connection points

Technical diagram of a mechanical assembly with numbered components for identification

Technical diagram of a mechanical assembly with numbered components and dashed lines indicating internal features.

1. Remove the two screws and remove the throttle lever assembly. Position the throttle lever assembly so that it faces downward and secure it with the two screws.

TIGHTENING TORQUE: 5–8 Nm (50–80 kgf·cm, 3.6–5.8 ft·lb)

1 Push-to-open throttle type
2 Pull-to-open throttle type

① Roller
② Throttle lever assembly
③ Stopper
④ Screws

1. Align both the cam groove (for pull-to-open) in the dwell plate and the roller in the throttle lever assembly with the specific position, and lock the throttle arm assembly and dwell plate with the circlip.

NOTE:

Make sure the circlip are correctly fitted in place.

① Groove for push-to-open
② Groove for pull-to-open
③ Dwell plate
④ Roller
⑤ Throttle arm assembly

1. Secure the dwell plate retainer with the four screws.

2. Install the mounting flange, back plate with the five screws.

NOTE: \_\_\_\_

When installing the back plate, use care so that the wire harness is not pinched.

1. Install the cover on the body.

VERIFYING CORRECT OPERATION

Be sure to verify that the remote control box operates correctly after installation.

1. Follow the procedure for starting the engine and verify that the engine starts properly.
2. Pull the lanyard to remove the lock plate from the engine stop lanyard switch and verify that the engine stops.

NOTE: \_\_\_\_

If the remote control box fails to operate correctly, verify that the installation procedure was followed properly.

NOTES ON STORAGE

To ensure a longer life of the remote control box, be sure to take the following steps when storing it for a long period of time.

1. Remove the cable joints and apply water-resistant grease (Yamaha grease A) to the thread portion of the inner cable.
2. Also apply water-resistant grease (Yamaha grease A) to inner parts of the remote control box, particularly to contact surfaces of moving parts. If any rust is found, remove it and apply the grease.
3. Avoid bending the cables into a loop as much as possible. But if they have to be looped, the loop diameter should be more than one meter (40 in).
4. Select a dry place for storage.

SWITCH PANEL MOUNTING

1 YAMA8 5.6 mm(0.22 in) 24.3 mm (0.95 in) 93 mm (3.66 in) 44.5 mm (1.75 in) 2-1/8 in 54 25.5 mm(1.0 in) 51 mm(2.0 in)

WARNING

When installing or removing electrical parts, be sure to disconnect the battery wires from the battery terminals. When connecting the battery wires to the battery terminals, be sure to turn off the main switch and remove the switch key. Otherwise you may receive an electric shock, or sparks may ignite the fuel causing an explosion.

CAUTION:

Install the switch panel onto the dashboard. Select a location allowing easy access from the helmsman's seat. If the boat has no dashboard, the switch panel should be installed in a location protected from water spray.

1 Switch panel for single engine
2 Switch panel for twin engine

1. Cut a hole in the instrument panel as indicated in this mounting diagram. Using a 2-1/16-inch hole saw, make holes and then cut out the center portion as shown.
2. Connect the wire harness to the switch panel assembly, and pass it back through the hole.
3. Secure the switch panel assembly to the instrument panel with the bind screws, washers and nuts.

2 YENKA 5.6 mm(0.22 in) 24.25 mm (0.95 in) 93 mm (3.66 in) 128 mm(5.04 in) 25.9 mm (1.02 in)

YAMAHA cobelins B Black Br Brown G Green L Blue Lg Light green P Pink R Red Sb Sky blue W White Y Yellow

Y Sb W L R C P Br Lg G B P Y W L R Sb R Lg Br Sb R Lg Br Sb R Lg Br Sb R Lg Br Sb R Lg Br YAMANA resistute : B Black Br Brown G Green L Blue Lg Light green P Pink R Red Sb Sky blue W White Y Yellow

Symbol of a trash bin with crossed lines indicating no waste or discharge, and a solid black rectangle below (no text or labels)

REP UK: Pooledas Group Ltd

Line drawing of a mechanical lever device (no text or symbols)

Machine Translated by Google

AVISO

Technical diagram of a handheld device with numbered parts labeled 1 through 6

12 .dos

Kunji]

ESTÁNDAR

Technical line drawing of a mechanical device with lever and base (no text or symbols)

ARRIBA UP DN DN

Pure mechanical component diagram without any text, numbers, or symbols

STANDARD

Illustration of a hand using a tool to press or install a mechanical component, with arrows indicating motion (no text or symbols present)

SINGLE

Simple line drawing of a rectangular device with a circular button and arrow, no text or symbols present.

Diagram showing two hand positions of a device with a handle, no text or symbols present

Technical diagram of a mechanical assembly with numbered components and directional arrows indicating motion or flow.

N R ① ② F D50 D51

Throttle opening adjustment

The remote control box is capable of adjusting the throttle opening in the following manner:

1. Loosen the screws securing the cover and remove it from the body.
2. Loosen the locknut, and adjust the throttle opening by turning the stopper bolt. Turning the bolt clockwise decreases the throttle opening.
   Turning the bolt counterclockwise increases the throttle opening.
   ① Stopper bolt on the reverse side
   ② Stopper bolt on the forward side
   ③ Lock nut

CAUTION:

Do not allow the stopper bolt to project 8 mm (0.3 in) or more from the nut surface. Otherwise, the stopper contacts the cover.

1. After adjusting, tighten the locknut.

TIGHTENING TORQUE:

5–8 Nm (50–80 kgf·cm, 3.6–5.8 ft·lb)

Secure the cover to the body with the screws.

Guang, : 3 =,...-(

Es ① ①

Technical diagram of a mechanical device with numbered components and connecting lines indicating connections or assembly.

1. Loosen the five screws and remove the mounting flange, packing, and back plate.

NOTE:

The mounting flange on the back plate side should be removed.

① Mounting flange
② Back plate
③ Screws

Technical diagram showing three labeled components (①, ②, ③) of a mechanical or electrical connector with an inset showing a component labeled A.

1. Screw the cable joint on to the remote control cable up to point "A" (11mm), and tighten the lock nuts. Before installing the cable joints, apply the water-resistant grease (Yamaha Grease A) to the threaded holes in the cable joints.

① Remote control cable
② Lock nut
③ Cable joint

TIGHTENING TORQUE:

1.5–1.8 Nm (15–18 kgf·cm, 1.1–1.3 ft·lb)

Technical diagram of a mechanical assembly with numbered components for identification

1. Insert the shift cable into the housing clamp so that the groove on its end fits over the ridge in the clamp. Fit the cable joint over the pin on the end of the shift arm, and lock it with the circlip.

① Shift arm
② Circlip
③ Shift cable
④ Clamp groove
⑤ Grommet

Throttle cable Grommet Shift cable

1. Fit the grommet in the clamp groove.

Technical diagram of a mechanical assembly with numbered components labeled ①, ②, and ③

1. Connect the throttle cable to the throttle arm in the same manner.

① Circlip
② Throttle cable
③ Shift cable

Technical diagram of a mechanical device with numbered components and connection lines

1. Hold the back plate and mounting flange firmly with the five screws, and fit the packing in place.

① Mounting flange
② Back plate
③ Screws

① ① ①

1. Secure the two remote control boxes with the three screws.

① Screw

Technical diagram of a mechanical component with numbered parts labeled 1 through 6

1. After installing the remote control cables, temporarily secure the remote control boxes to the predetermined position with the screws and nuts.

① Packing
② Remote control box
③ Screw
④ Hull
⑤ Washer
⑥ Nut

INSTALLING THE REMOTE CONTROL BOX

Technical line drawing of a mechanical component with screws and mounting brackets (no text or symbols)

1. Peel the paper off the back of packing, and adhere the packing to the boat hull so that the holes in the packing align with the remote control box mounting screw holes in the hull.

F N R Shift cable N F R

CONNECTING THE REMOTE CONTROL CABLE TO THE ENGINE

Checkpoints of cable joint

Shift:

Operate the control lever a few times and check to see that the shift lever on the engine side moves correctly.

Throttle:

Operate the control lever a few times and make sure that when it is returned to the neutral position the throttle lever on the engine side is set to the full-closed position.

CLOSE OPEN OPEN Throttle cable CLOSE OPEN

Free accelerator:

Push the free accelerator button, and turn the control lever downward until it stops, then make sure that when it is returned to the neutral position, the free accelerator button is automatically reset.

Adjustment of cable joint

Adjust the cable joints on the engine side when the above checkpoints do not operate correctly.

CAUTION:

The cable joints on the engine side must be screwed onto the remote control cables at least 8 mm (0.3 in).

Adjust the cable joint on the remote control side if the adjustment cannot be made only on the engine side.

8mm(0.31in)

1. After connecting the cables to the engine, move the control lever from lock to lock several times and check for good operation of the engine and remote control box.
2. Firmly secure the remote control box (which is temporarily held with the screws) to the hull.

CAUTION:

Check that the cables are not sharply bent (less than 200 mm (7.87 in) in radius) or unnecessarily bent. (The number of bends should be minimized.) Also, check that no portions of the cables are clamped so hard as to deform the cable outers.

1. Secure the cover to the body with the screws.

Technical diagram of a mechanical device with numbered components and connection lines

Technical diagram of a mechanical linkage system with labeled components ① and ②

Technical diagram of a mechanical assembly with numbered components, likely a valve or clamp mechanism.

Technical diagram of a mechanical assembly with numbered components and dashed lines indicating internal features.

1. Remove the two screws and remove the throttle lever assembly. Position the throttle lever assembly so that it faces downward and secure it with the two screws.

TIGHTENING TORQUE: 5–8 Nm (50–80 kgf·cm, 3.6–5.8 ft·lb)

1 Push-to-open throttle type
2 Pull-to-open throttle type

① Roller
② Throttle lever assembly
③ Stopper
④ Screws

1. Align both the cam groove (for pull-to-open) in the dwell plate and the roller in the throttle lever assembly with the specific position, and lock the throttle arm assembly and dwell plate with the circlip.

NOTE:

Make sure the circlip are correctly fitted in place.

① Groove for push-to-open
② Groove for pull-to-open
③ Dwell plate
④ Roller
⑤ Throttle arm assembly

1. Secure the dwell plate retainer with the four screws.
2. Install the mounting flange, back plate with the five screws.

NOTE: \_\_\_\_

When installing the back plate, use care so that the wire harness is not pinched.

1. Install the cover on the body.

VERIFYING CORRECT OPERATION

Be sure to verify that the remote control box operates correctly after installation.

1. Follow the procedure for starting the engine and verify that the engine starts properly.
2. Pull the lanyard to remove the lock plate from the engine stop lanyard switch and verify that the engine stops.

NOTE: \_\_\_\_

If the remote control box fails to operate correctly, verify that the installation procedure was followed properly.

NOTES ON STORAGE

To ensure a longer life of the remote control box, be sure to take the following steps when storing it for a long period of time.

1. Remove the cable joints and apply water-resistant grease (Yamaha grease A) to the thread portion of the inner cable.
2. Also apply water-resistant grease (Yamaha grease A) to inner parts of the remote control box, particularly to contact surfaces of moving parts. If any rust is found, remove it and apply the grease.
3. Avoid bending the cables into a loop as much as possible. But if they have to be looped, the loop diameter should be more than one meter (40 in).
4. Select a dry place for storage.

SWITCH PANEL MOUNTING

1 YAMA8 5.6 mm(0.22 in) 24.3 mm (0.95 in) 93 mm (3.66 in) 44.5 mm (1.75 in) 2-1/8 in 54 25.5 mm(1.0 in) 51 mm(2.0 in)

WARNING

When installing or removing electrical parts, be sure to disconnect the battery wires from the battery terminals. When connecting the battery wires to the battery terminals, be sure to turn off the main switch and remove the switch key. Otherwise you may receive an electric shock, or sparks may ignite the fuel causing an explosion.

CAUTION:

Install the switch panel onto the dashboard. Select a location allowing easy access from the helmsman's seat. If the boat has no dashboard, the switch panel should be installed in a location protected from water spray.

1 Switch panel for single engine
2 Switch panel for twin engine

1. Cut a hole in the instrument panel as indicated in this mounting diagram. Using a 2-1/16-inch hole saw, make holes and then cut out the center portion as shown.
2. Connect the wire harness to the switch panel assembly, and pass it back through the hole.
3. Secure the switch panel assembly to the instrument panel with the bind screws, washers and nuts.

2 YENSA 5.6 mm(0.22 in) 24.25 mm (0.95 in) 93 mm (3.66 in) 128 mm(5.04 in) 25.9 mm (1.02 in)

YAMAHA CPU B Black Br Brown G Green L Blue Lg Light green P Pink R Red Sb Sky blue W White Y Yellow

Casi-uncs B Black Br Brown G Green L Blue Lg Light green P Pink R Red Sb Sky blue W White Y Yellow

Symbol of a trash bin with crossed lines indicating no waste or discharge, and a solid black rectangle below (no text or labels)

Place, Rancho Cucamonga, CA 91730

REPRESENTANTE CE:SHUNSHUN GmbH.

Römeräcker 9 Z2021,76351 Linkenheim-Hochstetten, Alemania

Tel: [phone] [e-mail] REPRESENTANTE

DEL REINO UNIDO: Pooledas Group Ltd

Unidad 5 Albert Edward House, The Pavilions Preston, Reino Unido

Tel: [phone] [e-mail]

VEVOR®

TOUGH TOOLS, HALF PRICE

Line drawing of a mechanical lever device (no text or symbols)

Machine Translated by Google

OGŁOSZENIE

Technical diagram of a handheld device with numbered parts labeled 1 through 6

? ? Qi¹⁵

12 :dwa

Kunji]

STANDARD

Technical line drawing of a mechanical device with lever and base (no text or symbols)

W GÓRE UP DN DN

ri◆ cztery dania powrotne

Pure mechanical component diagram without any text, numbers, or symbols

STANDARD

Diagram of a hand using a tool to press or install a mechanical component, with arrows indicating motion (no text or symbols present)

SINGLE

Simple line drawing of a device with a button and scroll (no text or symbols)

Diagram showing two hand positions of a device with a handle, no text or symbols present

Technical diagram of a mechanical assembly with numbered components and directional arrows indicating motion or flow.

N R ① ② F D50 D51

Throttle opening adjustment

The remote control box is capable of adjusting the throttle opening in the following manner:

1. Loosen the screws securing the cover and remove it from the body.
2. Loosen the locknut, and adjust the throttle opening by turning the stopper bolt. Turning the bolt clockwise decreases the throttle opening.
   Turning the bolt counterclockwise increases the throttle opening.
   ① Stopper bolt on the reverse side
   ② Stopper bolt on the forward side
   ③ Lock nut

CAUTION:

Do not allow the stopper bolt to project 8 mm (0.3 in) or more from the nut surface. Otherwise, the stopper contacts the cover.

1. After adjusting, tighten the locknut.

TIGHTENING TORQUE:

5–8 Nm (50–80 kgf·cm, 3.6–5.8 ft·lb)

Secure the cover to the body with the screws.

INSTALACJA SKRZYNKI ZDALNEGO STEROWANIA

Kierownhica Minimum 50 mm (1,97 cala) Obstruction 212 mm (8 35 cali) A. Minimum 200 mm (7,87 cala)

Guang,: 3 =,...-(

Instalowanie kabli pilota

OSTROŻNOŚĆ:

Technical diagram of a mechanical device with numbered components and connecting lines indicating connections or assembly.

1. Loosen the five screws and remove the mounting flange, packing, and back plate.

NOTE:

The mounting flange on the back plate side should be removed.

① Mounting flange
② Back plate
③ Screws

Technical diagram showing three labeled components (①, ②, ③) of a mechanical or electrical connector with an inset showing a component labeled A.

1. Screw the cable joint on to the remote control cable up to point "A" (11mm), and tighten the lock nuts. Before installing the cable joints, apply the water-resistant grease (Yamaha Grease A) to the threaded holes in the cable joints.

① Remote control cable
② Lock nut
③ Cable joint

TIGHTENING TORQUE:

1.5–1.8 Nm (15–18 kgf·cm, 1.1–1.3 ft·lb)

Technical diagram of a mechanical assembly with numbered components for identification

1. Insert the shift cable into the housing clamp so that the groove on its end fits over the ridge in the clamp. Fit the cable joint over the pin on the end of the shift arm, and lock it with the circlip.

① Shift arm
② Circlip
③ Shift cable
④ Clamp groove
⑤ Grommet

Throttle cable Grommet Shift cable

1. Fit the grommet in the clamp groove.

Technical diagram of a mechanical assembly with numbered components labeled ①, ②, and ③

1. Connect the throttle cable to the throttle arm in the same manner.

① Circlip
② Throttle cable
③ Shift cable

Technical diagram of a mechanical device with numbered components and connection lines

1. Hold the back plate and mounting flange firmly with the five screws, and fit the packing in place.

① Mounting flange
② Back plate
③ Screws

① ① ①

1. Secure the two remote control boxes with the three screws.

① Screw

Technical diagram of a mechanical component with numbered parts labeled 1 through 6

1. After installing the remote control cables, temporarily secure the remote control boxes to the predetermined position with the screws and nuts.

① Packing
② Remote control box
③ Screw
④ Hull
⑤ Washer
⑥ Nut

INSTALLING THE REMOTE CONTROL BOX

Technical line drawing of a mechanical component with screws and mounting holes (no text or symbols)

1. Peel the paper off the back of packing, and adhere the packing to the boat hull so that the holes in the packing align with the remote control box mounting screw holes in the hull.

F N R Shift cable N F R

CONNECTING THE REMOTE CONTROL CABLE TO THE ENGINE

Checkpoints of cable joint

Shift:

Operate the control lever a few times and check to see that the shift lever on the engine side moves correctly.

Throttle:

Operate the control lever a few times and make sure that when it is returned to the neutral position the throttle lever on the engine side is set to the full-closed position.

Free accelerator:

Push the free accelerator button, and turn the control lever downward until it stops, then make sure that when it is returned to the neutral position, the free accelerator button is automatically reset.

CLOSE OPEN OPEN Throttle cable CLOSE OPEN

Adjustment of cable joint

Adjust the cable joints on the engine side when the above checkpoints do not operate correctly.

CAUTION:

The cable joints on the engine side must be screwed onto the remote control cables at least 8 mm (0.3 in).

Adjust the cable joint on the remote control side if the adjustment cannot be made only on the engine side.

8mm(0.31in)

1. After connecting the cables to the engine, move the control lever from lock to lock several times and check for good operation of the engine and remote control box.
2. Firmly secure the remote control box (which is temporarily held with the screws) to the hull.

CAUTION:

Check that the cables are not sharply bent (less than 200 mm (7.87 in) in radius) or unnecessarily bent. (The number of bends should be minimized.) Also, check that no portions of the cables are clamped so hard as to deform the cable outers.

1. Secure the cover to the body with the screws.

Technical diagram of a mechanical device with numbered components and connection lines

Technical diagram of a mechanical linkage system with labeled components ① and ②

Technical diagram of a mechanical device with numbered components and internal structure annotations

Technical diagram of a mechanical assembly with numbered components and dashed lines indicating internal features.

1. Remove the two screws and remove the throttle lever assembly. Position the throttle lever assembly so that it faces downward and secure it with the two screws.

TIGHTENING TORQUE: 5–8 Nm (50–80 kgf·cm, 3.6–5.8 ft·lb)

1 Push-to-open throttle type
2 Pull-to-open throttle type

① Roller
② Throttle lever assembly
③ Stopper
④ Screws

1. Align both the cam groove (for pull-to-open) in the dwell plate and the roller in the throttle lever assembly with the specific position, and lock the throttle arm assembly and dwell plate with the circlip.

NOTE:

Make sure the circlip are correctly fitted in place.

① Groove for push-to-open
② Groove for pull-to-open
③ Dwell plate
④ Roller
⑤ Throttle arm assembly

1. Secure the dwell plate retainer with the four screws.

2. Install the mounting flange, back plate with the five screws.

NOTE: \_\_\_\_

When installing the back plate, use care so that the wire harness is not pinched.

1. Install the cover on the body.

VERIFYING CORRECT OPERATION

Be sure to verify that the remote control box operates correctly after installation.

1. Follow the procedure for starting the engine and verify that the engine starts properly.
2. Pull the lanyard to remove the lock plate from the engine stop lanyard switch and verify that the engine stops.

NOTE: \_\_\_\_

If the remote control box fails to operate correctly, verify that the installation procedure was followed properly.

NOTES ON STORAGE

To ensure a longer life of the remote control box, be sure to take the following steps when storing it for a long period of time.

1. Remove the cable joints and apply water-resistant grease (Yamaha grease A) to the thread portion of the inner cable.
2. Also apply water-resistant grease (Yamaha grease A) to inner parts of the remote control box, particularly to contact surfaces of moving parts. If any rust is found, remove it and apply the grease.
3. Avoid bending the cables into a loop as much as possible. But if they have to be looped, the loop diameter should be more than one meter (40 in).
4. Select a dry place for storage.

SWITCH PANEL MOUNTING

1 YAMA8 5.6 mm(0.22 in) 24.3 mm (0.95 in) 93 mm (3.66 in) 44.5 mm (1.75 in) 2-1/8 in 54 25.5 mm(1.0 in) 51 mm(2.0 in)

WARNING

When installing or removing electrical parts, be sure to disconnect the battery wires from the battery terminals. When connecting the battery wires to the battery terminals, be sure to turn off the main switch and remove the switch key. Otherwise you may receive an electric shock, or sparks may ignite the fuel causing an explosion.

CAUTION:

Install the switch panel onto the dashboard. Select a location allowing easy access from the helmsman's seat. If the boat has no dashboard, the switch panel should be installed in a location protected from water spray.

1 Switch panel for single engine
2 Switch panel for twin engine

1. Cut a hole in the instrument panel as indicated in this mounting diagram. Using a 2-1/16-inch hole saw, make holes and then cut out the center portion as shown.
2. Connect the wire harness to the switch panel assembly, and pass it back through the hole.
3. Secure the switch panel assembly to the instrument panel with the bind screws, washers and nuts.

2 YENSA 5.6 mm(0.22 in) 24.25 mm (0.95 in) 93 mm (3.66 in) 128 mm(5.04 in) 25.9 mm (1.02 in)

OKIKS YAMAHA sXbstlyo B Black Br Brown G Green L Blue Lg Light green P Pink R Red Sb Sky blue W White Y Yellow

Y Sb W L R C P Lg Br B P W Y P B Br G R L L R G Sb R Lg Br R Sb Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br YAMANA © YAMANA Yamano: B Black Br Brown G Green L Blue Lg Light green P Pink R Red Sb Sky blue W White Y Yellow

Symbol of a trash bin with crossed lines indicating no waste or discharge, and a solid black rectangle below (no text or labels)

PRAWIDŁOWA UTYLIZACJA

Line drawing of a mechanical lever device (no text or symbols)

HULP NODIG ? MET TAC TUS!

Technical diagram of a handheld device with numbered parts labeled 1 through 6

Qi ^15

10 11

12 :twee

Kunji]

STANDAARD

Technical line drawing of a mechanical device with lever and base (no text or symbols)

OMHOOG UP DN DN

Pure mechanical component diagram without any text, numbers, or symbols

STANDARD

Illustration of a hand using a tool to press or install a mechanical component with directional arrows (no text or symbols)

SINGLE

Simple line drawing of a device with a handle and circular button (no text or symbols)

Diagram showing two hand positions of a device with a handle, no text or symbols present

Technical diagram of a mechanical assembly with numbered components and directional arrows indicating motion or flow.

N R ① ② F D50 D51

Throttle opening adjustment

The remote control box is capable of adjusting the throttle opening in the following manner:

1. Loosen the screws securing the cover and remove it from the body.
2. Loosen the locknut, and adjust the throttle opening by turning the stopper bolt. Turning the bolt clockwise decreases the throttle opening.
   Turning the bolt counterclockwise increases the throttle opening.
   ① Stopper bolt on the reverse side
   ② Stopper bolt on the forward side
   ③ Lock nut

CAUTION:

Do not allow the stopper bolt to project 8 mm (0.3 in) or more from the nut surface. Otherwise, the stopper contacts the cover.

1. After adjusting, tighten the locknut.

TIGHTENING TORQUE:

5–8 Nm (50–80 kgf·cm, 3.6–5.8 ft·lb)

Secure the cover to the body with the screws.

ÿDE AFSTANDSBEDIENINGSKAST INSTALLEREN

Stuur Minimaal 50 mm (1,97 inch) Obstruction 212 mm (8 35 inch) A. Minimaal 200 mm (7,87 inch)

Guang,:ÿ3ÿ

Hot is ① ①

Technical diagram of a mechanical device with numbered components and connecting lines indicating connections or assembly.

1. Loosen the five screws and remove the mounting flange, packing, and back plate.

NOTE:

The mounting flange on the back plate side should be removed.

① Mounting flange
② Back plate
③ Screws

Technical diagram showing three labeled components (①, ②, ③) of a mechanical or electrical connector with an inset showing a component labeled A.

1. Screw the cable joint on to the remote control cable up to point "A" (11mm), and tighten the lock nuts. Before installing the cable joints, apply the water-resistant grease (Yamaha Grease A) to the threaded holes in the cable joints.

① Remote control cable
② Lock nut
③ Cable joint

TIGHTENING TORQUE:

1.5–1.8 Nm (15–18 kgf·cm, 1.1–1.3 ft·lb)

Technical diagram of a mechanical assembly with numbered components for identification

1. Insert the shift cable into the housing clamp so that the groove on its end fits over the ridge in the clamp. Fit the cable joint over the pin on the end of the shift arm, and lock it with the circlip.

① Shift arm
② Circlip
③ Shift cable
④ Clamp groove
⑤ Grommet

Throttle cable Grommet Shift cable

1. Fit the grommet in the clamp groove.

Technical diagram of a mechanical assembly with numbered components labeled ①, ②, and ③

1. Connect the throttle cable to the throttle arm in the same manner.

① Circlip
② Throttle cable
③ Shift cable

Technical diagram of a mechanical device with numbered components and connection lines

1. Hold the back plate and mounting flange firmly with the five screws, and fit the packing in place.

① Mounting flange
② Back plate
③ Screws

① ① ①

1. Secure the two remote control boxes with the three screws.

① Screw

Technical diagram of a mechanical component with numbered parts labeled 1 through 6

1. After installing the remote control cables, temporarily secure the remote control boxes to the predetermined position with the screws and nuts.

① Packing
② Remote control box
③ Screw
④ Hull
⑤ Washer
⑥ Nut

INSTALLING THE REMOTE CONTROL BOX

Technical line drawing of a mechanical component with screws and mounting brackets (no text or symbols)

1. Peel the paper off the back of packing, and adhere the packing to the boat hull so that the holes in the packing align with the remote control box mounting screw holes in the hull.

F N R Shift cable N F R

CONNECTING THE REMOTE CONTROL CABLE TO THE ENGINE

Checkpoints of cable joint

Shift:

Operate the control lever a few times and check to see that the shift lever on the engine side moves correctly.

Throttle:

Operate the control lever a few times and make sure that when it is returned to the neutral position the throttle lever on the engine side is set to the full-closed position.

CLOSE OPEN OPEN Throttle cable CLOSE OPEN

Free accelerator:

Push the free accelerator button, and turn the control lever downward until it stops, then make sure that when it is returned to the neutral position, the free accelerator button is automatically reset.

Adjustment of cable joint

Adjust the cable joints on the engine side when the above checkpoints do not operate correctly.

CAUTION:

The cable joints on the engine side must be screwed onto the remote control cables at least 8 mm (0.3 in).

Adjust the cable joint on the remote control side if the adjustment cannot be made only on the engine side.

8mm(0.31in)

1. After connecting the cables to the engine, move the control lever from lock to lock several times and check for good operation of the engine and remote control box.
2. Firmly secure the remote control box (which is temporarily held with the screws) to the hull.

CAUTION:

Check that the cables are not sharply bent (less than 200 mm (7.87 in) in radius) or unnecessarily bent. (The number of bends should be minimized.) Also, check that no portions of the cables are clamped so hard as to deform the cable outers.

1. Secure the cover to the body with the screws.

WIJZIGEN VAN DE PUSH-TO-OPEN-GAS TYPE NAAR HET TREKKEN-TO-OPEN-GAS-TYPE

Technical diagram of a mechanical device with numbered components and connection lines

Technical diagram of a mechanical linkage system with labeled components ① and ②

Technical diagram of a mechanical assembly with numbered components for identification

Technical diagram of a mechanical assembly with numbered components and dashed lines indicating internal features.

1. Remove the two screws and remove the throttle lever assembly. Position the throttle lever assembly so that it faces downward and secure it with the two screws.

TIGHTENING TORQUE: 5–8 Nm (50–80 kgf·cm, 3.6–5.8 ft·lb)

1 Push-to-open throttle type
2 Pull-to-open throttle type

① Roller
② Throttle lever assembly
③ Stopper
④ Screws

1. Align both the cam groove (for pull-to-open) in the dwell plate and the roller in the throttle lever assembly with the specific position, and lock the throttle arm assembly and dwell plate with the circlip.

NOTE:

Make sure the circlip are correctly fitted in place.

① Groove for push-to-open
② Groove for pull-to-open
③ Dwell plate
④ Roller
⑤ Throttle arm assembly

1. Secure the dwell plate retainer with the four screws.

2. Install the mounting flange, back plate with the five screws.

NOTE: \_\_\_\_

When installing the back plate, use care so that the wire harness is not pinched.

1. Install the cover on the body.

VERIFYING CORRECT OPERATION

Be sure to verify that the remote control box operates correctly after installation.

1. Follow the procedure for starting the engine and verify that the engine starts properly.
2. Pull the lanyard to remove the lock plate from the engine stop lanyard switch and verify that the engine stops.

NOTE: \_\_\_\_

If the remote control box fails to operate correctly, verify that the installation procedure was followed properly.

NOTES ON STORAGE

To ensure a longer life of the remote control box, be sure to take the following steps when storing it for a long period of time.

1. Remove the cable joints and apply water-resistant grease (Yamaha grease A) to the thread portion of the inner cable.
2. Also apply water-resistant grease (Yamaha grease A) to inner parts of the remote control box, particularly to contact surfaces of moving parts. If any rust is found, remove it and apply the grease.
3. Avoid bending the cables into a loop as much as possible. But if they have to be looped, the loop diameter should be more than one meter (40 in).
4. Select a dry place for storage.

SWITCH PANEL MOUNTING

1 YAMA8 5.6 mm(0.22 in) 24.3 mm (0.95 in) 93 mm (3.66 in) 44.5 mm (1.75 in) 2-1/8 in 54 25.5 mm(1.0 in) 51 mm(2.0 in)

WARNING

When installing or removing electrical parts, be sure to disconnect the battery wires from the battery terminals. When connecting the battery wires to the battery terminals, be sure to turn off the main switch and remove the switch key. Otherwise you may receive an electric shock, or sparks may ignite the fuel causing an explosion.

CAUTION:

Install the switch panel onto the dashboard. Select a location allowing easy access from the helmsman's seat. If the boat has no dashboard, the switch panel should be installed in a location protected from water spray.

1 Switch panel for single engine
2 Switch panel for twin engine

1. Cut a hole in the instrument panel as indicated in this mounting diagram. Using a 2-1/16-inch hole saw, make holes and then cut out the center portion as shown.
2. Connect the wire harness to the switch panel assembly, and pass it back through the hole.
3. Secure the switch panel assembly to the instrument panel with the bind screws, washers and nuts.

2 YENKA 5.6 mm(0.22 in) 24.25 mm (0.95 in) 93 mm (3.66 in) 128 mm(5.04 in) 25.9 mm (1.02 in)

YAMAHA pslamo B Black Br Brown G Green L Blue Lg Light green P Pink R Red Sb Sky blue W White Y Yellow

Y Sb W L R C P Lg Br B P W Y P B Br G R L R Sb R Lg Br R Sb Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br Br YAMAHA © YAMAHA neble B Black Br Brown G Green L Blue Lg Light green P Pink R Red Sb Sky blue W White Y Yellow

Symbol of a trash bin with crossed lines indicating no waste or discharge, and a solid black rectangle below (no text or labels)

CORRECTE VERWIJDERING

REP: Pooledas Group Ltd

Line drawing of a mechanical lever device (no text or symbols)

BEHÖVS HJÄLP ? MED TAC TUS!

Technical diagram of a handheld device with numbered parts labeled 1 through 6

Qi ^15

10 11

12 .två

Kunji]

STANDARD

Technical line drawing of a mechanical lever assembly (no text or symbols)

Pure mechanical component diagram without any text, numbers, or symbols

STANDARD

Illustration of a hand using a tool to press or install a mechanical component, with arrows indicating motion (no text or symbols present)

SINGLE

Simple line drawing of a device with a button and scroll (no text or symbols)

Diagram showing two hand positions of a device with a handle, no text or symbols present

Technical diagram of a mechanical assembly with numbered components and directional arrows indicating motion or flow.

N R ① ② F D50 D51

Throttle opening adjustment

The remote control box is capable of adjusting the throttle opening in the following manner:

1. Loosen the screws securing the cover and remove it from the body.
2. Loosen the locknut, and adjust the throttle opening by turning the stopper bolt. Turning the bolt clockwise decreases the throttle opening.
   Turning the bolt counterclockwise increases the throttle opening.
   ① Stopper bolt on the reverse side
   ② Stopper bolt on the forward side
   ③ Lock nut

CAUTION:

Do not allow the stopper bolt to project 8 mm (0.3 in) or more from the nut surface. Otherwise, the stopper contacts the cover.

1. After adjusting, tighten the locknut.

TIGHTENING TORQUE:

5–8 Nm (50–80 kgf·cm, 3.6–5.8 ft·lb)

Secure the cover to the body with the screws.

ÿINSTALLERA FJÄRRKONTROLLBOXEN

Ratt Minst 50 mm (1,97 tum) Obstruction 212 mm (8 35 in) A. Minst 200 mm (7,87 tum)

Guang, :ÿ3ÿ

Technical diagram of a mechanical device with numbered components and connecting lines indicating connections or assembly.

1. Loosen the five screws and remove the mounting flange, packing, and back plate.

NOTE:

The mounting flange on the back plate side should be removed.

① Mounting flange
② Back plate
③ Screws

Technical diagram showing three labeled components (①, ②, ③) of a mechanical or electrical connector with an inset showing a component labeled A.

1. Screw the cable joint on to the remote control cable up to point "A" (11mm), and tighten the lock nuts. Before installing the cable joints, apply the water-resistant grease (Yamaha Grease A) to the threaded holes in the cable joints.

① Remote control cable
② Lock nut
③ Cable joint

TIGHTENING TORQUE:

1.5–1.8 Nm (15–18 kgf·cm, 1.1–1.3 ft·lb)

Technical diagram of a mechanical assembly with numbered components for identification

1. Insert the shift cable into the housing clamp so that the groove on its end fits over the ridge in the clamp. Fit the cable joint over the pin on the end of the shift arm, and lock it with the circlip.

① Shift arm
② Circlip
③ Shift cable
④ Clamp groove
⑤ Grommet

Throttle cable Grommet Shift cable

1. Fit the grommet in the clamp groove.

Technical diagram of a mechanical assembly with numbered components labeled ①, ②, and ③

1. Connect the throttle cable to the throttle arm in the same manner.

① Circlip
② Throttle cable
③ Shift cable

Technical diagram of a mechanical device with numbered components and connection lines

1. Hold the back plate and mounting flange firmly with the five screws, and fit the packing in place.

① Mounting flange
② Back plate
③ Screws

① ① ①

1. Secure the two remote control boxes with the three screws.

① Screw

Technical diagram of a mechanical component with numbered parts labeled 1 through 6

1. After installing the remote control cables, temporarily secure the remote control boxes to the predetermined position with the screws and nuts.

① Packing
② Remote control box
③ Screw
④ Hull
⑤ Washer
⑥ Nut

INSTALLING THE REMOTE CONTROL BOX

Technical line drawing of a mechanical component with screws and mounting brackets (no text or symbols)

1. Peel the paper off the back of packing, and adhere the packing to the boat hull so that the holes in the packing align with the remote control box mounting screw holes in the hull.

F N R Shift cable N F R

CONNECTING THE REMOTE CONTROL CABLE TO THE ENGINE

Checkpoints of cable joint

Shift:

Operate the control lever a few times and check to see that the shift lever on the engine side moves correctly.

Throttle:

Operate the control lever a few times and make sure that when it is returned to the neutral position the throttle lever on the engine side is set to the full-closed position.

CLOSE OPEN OPEN Throttle cable CLOSE OPEN

Free accelerator:

Push the free accelerator button, and turn the control lever downward until it stops, then make sure that when it is returned to the neutral position, the free accelerator button is automatically reset.

Adjustment of cable joint

Adjust the cable joints on the engine side when the above checkpoints do not operate correctly.

CAUTION:

The cable joints on the engine side must be screwed onto the remote control cables at least 8 mm (0.3 in).

Adjust the cable joint on the remote control side if the adjustment cannot be made only on the engine side.

8mm(0.31in)

1. After connecting the cables to the engine, move the control lever from lock to lock several times and check for good operation of the engine and remote control box.
2. Firmly secure the remote control box (which is temporarily held with the screws) to the hull.

CAUTION:

Check that the cables are not sharply bent (less than 200 mm (7.87 in) in radius) or unnecessarily bent. (The number of bends should be minimized.) Also, check that no portions of the cables are clamped so hard as to deform the cable outers.

1. Secure the cover to the body with the screws.

Technical diagram of a mechanical device with numbered components and connection lines

Technical diagram of a mechanical linkage system with labeled components ① and ②

Technical diagram of a mechanical device with numbered components and internal structure annotations

Technical diagram of a mechanical assembly with numbered components and dashed lines indicating internal features.

1. Remove the two screws and remove the throttle lever assembly. Position the throttle lever assembly so that it faces downward and secure it with the two screws.

TIGHTENING TORQUE: 5–8 Nm (50–80 kgf·cm, 3.6–5.8 ft·lb)

1 Push-to-open throttle type
2 Pull-to-open throttle type

① Roller
② Throttle lever assembly
③ Stopper
④ Screws

1. Align both the cam groove (for pull-to-open) in the dwell plate and the roller in the throttle lever assembly with the specific position, and lock the throttle arm assembly and dwell plate with the circlip.

NOTE:

Make sure the circlip are correctly fitted in place.

① Groove for push-to-open
② Groove for pull-to-open
③ Dwell plate
④ Roller
⑤ Throttle arm assembly

1. Secure the dwell plate retainer with the four screws.

2. Install the mounting flange, back plate with the five screws.

NOTE: \_\_\_\_

When installing the back plate, use care so that the wire harness is not pinched.

1. Install the cover on the body.

VERIFYING CORRECT OPERATION

Be sure to verify that the remote control box operates correctly after installation.

1. Follow the procedure for starting the engine and verify that the engine starts properly.
2. Pull the lanyard to remove the lock plate from the engine stop lanyard switch and verify that the engine stops.

NOTE: \_\_\_\_

If the remote control box fails to operate correctly, verify that the installation procedure was followed properly.

NOTES ON STORAGE

To ensure a longer life of the remote control box, be sure to take the following steps when storing it for a long period of time.

1. Remove the cable joints and apply water-resistant grease (Yamaha grease A) to the thread portion of the inner cable.
2. Also apply water-resistant grease (Yamaha grease A) to inner parts of the remote control box, particularly to contact surfaces of moving parts. If any rust is found, remove it and apply the grease.
3. Avoid bending the cables into a loop as much as possible. But if they have to be looped, the loop diameter should be more than one meter (40 in).
4. Select a dry place for storage.

SWITCH PANEL MOUNTING

1 YAMA8 5.6 mm(0.22 in) 24.3 mm (0.95 in) 93 mm (3.66 in) 44.5 mm (1.75 in) 2-1/8 in 54 25.5 mm(1.0 in) 51 mm(2.0 in)

WARNING

When installing or removing electrical parts, be sure to disconnect the battery wires from the battery terminals. When connecting the battery wires to the battery terminals, be sure to turn off the main switch and remove the switch key. Otherwise you may receive an electric shock, or sparks may ignite the fuel causing an explosion.

CAUTION:

Install the switch panel onto the dashboard. Select a location allowing easy access from the helmsman's seat. If the boat has no dashboard, the switch panel should be installed in a location protected from water spray.

1 Switch panel for single engine
2 Switch panel for twin engine

1. Cut a hole in the instrument panel as indicated in this mounting diagram. Using a 2-1/16-inch hole saw, make holes and then cut out the center portion as shown.
2. Connect the wire harness to the switch panel assembly, and pass it back through the hole.
3. Secure the switch panel assembly to the instrument panel with the bind screws, washers and nuts.

2 YENKA 5.6 mm(0.22 in) 24.25 mm (0.95 in) 93 mm (3.66 in) 128 mm(5.04 in) 25.9 mm (1.02 in)

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Y Sb W L R C P Lg Br B P W Y P B Br G R L R Sb R Lg Br R Sb Br Br Sb R Lg Br R Sb Br Br YAMAHA © YAMAHA nslls2 : B Black Br Brown G Green L Blue Lg Light green P Pink R Red Sb Sky blue W White Y Yellow

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Enhet 5 Albert Edward House, The Pavilions Preston, Storbritannien

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