ZXAC220V-2.2KW-D-10L - Hydraulic unit Vevor - Free user manual and instructions

USER MANUAL ZXAC220V-2.2KW-D-10L Vevor

Technical Support and E-Warranty Certificate www.vevor.com/support

HYDRAULIC POWER UNIT

SERIES:ZXAC_X -2.2KW-D- Y L

(TIPS: X IS 110V/220V, Y IS 10/12/14/15)

We continue to be committed to provide you tools with competitive price. "Save Half", "Half Price" or any other similar expressions used by us only rep estimate of savings you might benefit from buying certain tools with us compared top brands and doses not necessarily mean to cover all categories of tools offer are kindly reminded to verify carefully when you are placing an order with us actually saving half in comparison with the top major brands.

VEVOR®

TOUGH TOOLS, HALF PRICE

HYDRAULIC

POWER UNIT

MODEL:ZXAC_X -2.2KW-D- Y L

NEED HELP? CONTACT US!

Have product questions? Need technical support? Please feel fr contact us:

Technical Support and E-Warranty Certificate www.vevor.com/support

This is the original instruction, please read all manual instruction carefully before operating. VEVOR reserves a clear interpretation user manual. The appearance of the product shall be subject to product you received. Please forgive us that we won't inform you there are any technology or software updates on our product.

	Warning-To reduce the risk of injury, users must read instructions manual carefully.
	CORRECT DISPOSALThis product is subject to the provision of European Directive 2012/19/EC. The symbol showing a wheelie bin crossed through indicates that the product requires separate refuse collection in European Union. This applies to the product and all accessor marked with this symbol. Products marked as such may not discarded with normal domestic waste but must be taken to collection point for recycling electrical and electronic devices.
	Warning-Motor must be grounded in accordance with lo national electrical codes to prevent serious electrical sho
	Alternating current

INSTRUCTIONS

The hydraulic power unit is formed by the variation of the hydraulic system. In order to make the hydraulic station small in size, light in weight, in appearance, and have unique functions, the gear oil pump, various control valves, motors, and fuel tanks are closely connected together, forming the current hydraulic power unit.

CAUTION

• This vehicle hydraulic pump is an S3 working system, not continuous operation, 30 seconds to start, 270 seconds to stop, the maximum working time of 180 seconds, intermittent 360 seconds continuous working time is too long, will cause motor short circuit or damage
• When the hydraulic power unit produced by our Company leaves factory, the system pressure has been set. If changes are needed users can adjust the system pressure by themselves through a pressure regulator knob according to the actual situation, but it ca

exceed the nominal pressure of the system.

• Check the connection of the motor and electromagnetic valve careful and it is strictly forbidden to make a virtual connection.
• During the first installation and debugging, pay attention to keeping oil level inside the oil tank, and after a working cycle, the oil tank should be filled, but it cannot be overfilled.
• The hydraulic oil must be filtered when the oil tank is filled, with filtering accuracy of no less than 25μm.
• The power unit cannot filter out impurities inside the hydraulic cylinder. Therefore, the inside of the hydraulic cylinder must be clean to a the failure of the valve. The tubing must also be clean.

SAVE THESE INSTRUCTIONS

TECHNICAL PARAMETERS

Model	ZXAC110V-2.2KW-D-10L	ZXAC220V-2.2KW-D-10L	ZXAC220V-2.2KW-D-12L	ZXAC220V-2.2KW-D-14L	ZXAC220V-2.2KW-D-15L
Reservoir Capacity	10 Quart	10 Quart	12 Quart	14 Quart	15 Quart
Action	Single
Rating(s)	AC120V 60Hz or AC220-240V 50/60Hz(Reference Unit Nameplate)
Power	2200 W
Rotating Speed	3420 RPM
Pressure	16~20 MPa
Traffic	2.1 mL/r
Tank Material	Steel or Plastic
Tank Color	White or Black

PARTS ILLUSTRATION

The Hydraulic Power Unit has been fully assembled. It comes with a hand-held remote control and 1 additional SAE#6 connectors for replacement. The whole power unit is easy to wire and easy to oper

SCHEMATIC DIAGRAM

Technical line drawing of a mechanical device with internal components and mounting holes (no text or symbols)

Oil inlet Valve seat plate Throttle regulating screw Unloading valve component Check valve component Oil tube connector Relief valve component

WORKING PRINCIPLE AND WIRING METHOD

1. Please fill in hydraulic oil from reservoir filler till it is 3 cm to 5 c the upper surface of the reservoir.

2. Rise of the lifter:

After the motor starts, the gear oil ② starts to work, and the hydraulic passes the oil filter ① to the chec ⑤ through the gear oil pump ② i oil cylinder ⑨ to raise the lifter. A motor stops, the gear oil pump ② working and the lifter stops at the being raised. In this case, the chec valve ⑤ and the manual unloading ⑦ are used to maintain its pressur

graph TD
    1 --> 2
    2 --> 3
    3 --> 4
    4 --> 5
    5 --> 6
    6 --> 7
    7 --> 8
    8 --> 9
    9 --> 10
    10 --> D
    style 1 fill:#f9f,stroke:#333
    style 2 fill:#ccf,stroke:#333
    style 3 fill:#cfc,stroke:#333
    style 4 fill:#fcc,stroke:#333
    style 5 fill:#cff,stroke:#333
    style 6 fill:#ffc,stroke:#333
    style 7 fill:#fcc,stroke:#333
    style 8 fill:#ffc,stroke:#333
    style 9 fill:#fcc,stroke:#333

1. Drop of the lifter:

To drop the lifter, just press down the handle of the manual unloadir ⑦ and release the handle to stop dropping. The dropping speed car realized by adjusting the throttle valve ⑧. When rotating inwards, it s down; when rotating outwards, it speeds up.

1. System pressure adjustment of power unit:

Generally, when the power unit leaves the factory, it has been adjusted the normal using pressure by the manufacturer (18-20MPa). If the use needs to adjust the pressure, he or she can adjust through the relief ⑥. The relief valve ⑥ is not only used to adjust the pressure in the system, but also used as a safety pressure limiting element in the system. S users should try not to adjust the relief valve during use.

1. In order to protect the working life of the motor and gear oil pump, reduce the noise during starting, and make the power unit start under load, cushion valve ④ is specially configured in the system.

2. Reference unit nameplate, the power unit of 220V (or 110V) voltage

adopted, and a voltage regulator should be equipped, to ensure that motor and related electrical components are not damaged due to und Voltage.

1. The hydraulic oil should be changed 3 months after the first operation, the system, after that, the hydraulic oil should be changed every 12 weeks, please use the ISO46# hydraulic oil.

COMMON FAILURES AND TROUBLESHOOTING

1. Do not rise (advance) or rise (advance) unstably.

a. Too low oil level in the oil tank; add oil to the specified level.
b. The hydraulic power unit should use anti-wear hydraulic oil with a kinematic viscosity of 22-46mm (50°C). ISO VG46 is recommended when the oil temperature is below 50°C, while ISO VG68 is recommended when the oil temperature is above 50°C. The added oil should be filled by a filter with a filtration accuracy of 30um. The oil volume should of the effective capacity of the oil tank. The oil temperature is usually between -10\~80°C, and low-temperature hydraulic oil should be used for extremely cold areas, such as ISO VG32. These measures can effectively prolong the service life of the hydraulic system and hydraulic components and improve the stability and reliability of the hydraulic power unit.

c. Blocked oil filter screen, wash or replace the filter screen.

d. Unsealed or leaking oil suction pipe, check the leakage or unseale place, and repair or replace the pipe.

e. Unclosed electromagnetic valve or hand valve, wash the electromagnetic valve and hand valve or replace the oil.

1. Do not drop or drop unstably.

a. Blocked electromagnetic valve or hand valve filter screen, clean the screen and electromagnetic valve.
b. Blocked throttle valve, adjust the throttle valve.

1. Do not pressurize

a. Unsealed check valve, wash the check valve or replace the oil se

oil.

SIMPLE COMMISSIONING DIAGRAM

135 Adjust the throttle valve clockwise to slow down, and adjust counterclockwise to speed up. 14X12 84 M10X20 Adjust clockwise to increase pressure; adjust counterclockwise to decrease pressure.

MAINTENANCE

1. Actuators and pipelines should be kept clean to prevent the introduction of foreign material into the system.
2. The reservoir should be adequately filled with oil. Proper refilling is needed after certain working circles. It may damage the oil pump and enclosure if the oil pump sucks air.
3. The hydraulic oil should be replaced upon working for 100 hours the initial filling. Subsequently, the hydraulic oil should be replaced on per year or at about 1500 working hours.
4. The viscosity of the hydraulic oil should be 225.46mm
5. High-viscosity hydraulic oil should be used in high-temperature work environment while low-viscosity hydraulic oil should be used in low-temperature environment.

VEVOR®

TOUGH TOOLS, HALF PRICE

Technical Support and E-Warranty Certificate www.vevor.com/support

VEVOR®

TOUGH TOOLS, HALF PRICE

MODÈLE : ZXAC X-2,2KW-D-YL

BESOIN D'AIDE? CONTACTEZ-NOUS!

Technical line drawing of a mechanical device with internal components and mounting holes (no text or symbols)

Oil inlet Valve seat plate Throttle regulating screw Unloading valve component Check valve component Oil tube connector Relief valve component

PRINCIPE DE FONCTIONNEMENT ET METHODE DE CABLEMENT

135 Adjust the throttle valve clockwise to slow down, and adjust counterclockwise to speed up. 14X12 84 M10X20 Adjust clockwise to increase pressure; adjust counterclockwise to decrease pressure.

ENTRETIEN

SERIE:ZXAC X -2.2KW-D- YL _

ÿTIPPS: X IST 110 V/220 V_Y IST 10/12/14/15ÿ

MODELL:ZXAC X -2.2KW-D- YL

Technical line drawing of a mechanical device with internal components and mounting holes (no text or symbols)

Oil inlet Valve seat plate Throttle regulating screw Unloading valve component Check valve component Oil tube connector Relief valve component

FUNKTIONSPRINZIP UND VERDRAHTUNGSMETHODE

135 Adjust the throttle valve clockwise to slow down, and adjust counterclockwise to speed up. 14X12 84 M10X20 Adjust clockwise to increase pressure; adjust counterclockwise to decrease pressure.

WARTUNG

SERIE:ZXAC X -2.2KW-D- YL

MODELLO:ZXAC X_-2.2KW-D- YL_

Technical line drawing of a mechanical device with internal components and mounting holes (no text or symbols)

Oil inlet Valve seat plate Throttle regulating screw Unloading valve component Check valve component Oil tube connector Relief valve component

135 Adjust the throttle valve clockwise to slow down, and adjust counterclockwise to speed up. 14X12 84 M10X20 Adjust clockwise to increase pressure; adjust counterclockwise to decrease pressure.

MANUTENZIONE

SERIE:ZXAC X-2.2KW-D-YL

CONSEJOS: X ES 110 V/220 V, Y ES 10/12/14/15

MODELO:ZXAC X-2.2KW-D-YL

Technical line drawing of a mechanical device with internal components and mounting holes (no text or symbols)

Oil inlet Valve seat plate Throttle regulating screw Unloading valve component Check valve component Oil tube connector Relief valve component

135 Adjust the throttle valve clockwise to slow down, and adjust counterclockwise to speed up. 14X12 84 M10X20 Adjust clockwise to increase pressure; adjust counterclockwise to decrease pressure.

MANTENIMIENTO

WSKAZÓ WKI X TO 110V/220V, Y TO 10/12/14/15

MODEL: ZXAC X -2.2KW-D- YL

POTRZEBUJESZ POMOCY? SKONTAKTUJ SIĘ Z NAMI!

Technical line drawing of a mechanical device with internal components and mounting holes (no text or symbols)

Oil inlet Valve seat plate Throttle regulating screw Unloading valve component Check valve component Oil tube connector Relief valve component

ZASADA DZIAŁANIA I SPOSÓB PODŁĄCZANIA

135 Adjust the throttle valve clockwise to slow down, and adjust counterclockwise to speed up. 14X12 84 M10X20 Adjust clockwise to increase pressure; adjust counterclockwise to decrease pressure.

KONSERWACJA

SERIE:ZXAC X -2.2KW-D- YL

(TIPS: X_IS 110V/220V, Y_IS_10/12/14/15)

MODEL: ZXAC X -2.2KW-D- YL

HULP NODIG? NEEM CONTACT MET ONS OP!

Technical line drawing of a mechanical device with internal components and mounting holes (no text or symbols)

Oil inlet Valve seat plate Throttle regulating screw Unloading valve component Check valve component Oil tube connector Relief valve component

WERKINGSPRINCIPE EN BEDRADINGSMETHODE

135 Adjust the throttle valve clockwise to slow down, and adjust counterclockwise to speed up. 14X12 84 M10X20 Adjust clockwise to increase pressure; adjust counterclockwise to decrease pressure.

ONDERHOUD

SERIE: ZXAC X -2,2KW-D-YL

ÿTIPS: X ÄR 110V/220V, Y ÄR 10/12/14/15)

MODELL: ZXAC X -2,2KW-D-YL

BEHÖVER HJÄLP? KONTAKTA OSS!

Technical line drawing of a mechanical device with internal components and mounting holes (no text or symbols)

Oil inlet Valve seat plate Throttle regulating screw Unloading valve component Check valve component Oil tube connector Relief valve component

ARBETSPRINCIP OCH KLEDNINGSMETOD

135 Adjust the throttle valve clockwise to slow down, and adjust counterclockwise to speed up. 14X12 84 M10X20 Adjust clockwise to increase pressure; adjust counterclockwise to decrease pressure.

UNDERHÅLL